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Installation
and
Maintenance
Manual
with
Safety Information
and Parts List
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Effective November, 1998
(Supercedes January, 1995)
Model C
Bulletin # 434
Use code HYPMANUAL for free shipping
on your first order at HytrolParts.com

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Summary of Contents for HYTROL C

  • Page 1 Installation Maintenance Manual with Safety Information and Parts List RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY Effective November, 1998 (Supercedes January, 1995) Model C Bulletin # 434 Use code HYPMANUAL for free shipping on your first order at HytrolParts.com...
  • Page 2: Table Of Contents

    Conveyor Start-Up ....9 Undertrussing–Model C ..18-19 Sequence of Operation ....9 Powered Feeders .
  • Page 3: Receiving And Uncrating

    INTRODUCTION This manual provides guidelines and procedures for installing, the manual. For safety to personnel and for proper operation operating, and maintaining your conveyor. A complete parts of your conveyor, it is recommended that you read and follow list is provided with recommended spare parts highlighted in the instructions provided in this manual.
  • Page 4: Support Installation

    CONVEYOR tighten bolts only, as minor adjustments ITEM ITEM HYTROL CONVEYOR CO. INC. HYTROL CONVEYOR CO. INC. may be necessary in final installation. JONESBORO, AR • ST. LOUIS, MO • MANTECA, CA JONESBORO, AR • ST. LOUIS, MO • MANTECA, CA...
  • Page 5 FIGURE 5A Model C with Undertrussing Supplied up to a maximum length of 40’ See Pages 18 & 19 for Undertrussing Model C with floor supports Supplied on all lengths over 40’ KNEE BRACING FLOOR SUPPORTS Use code HYPMANUAL for free shipping on your first order at HytrolParts.com...
  • Page 6: Ceiling Hanger Installation

    Ceiling Hanger Installation Ceiling Hangers can also be used to support an inclined con- NOTE: When installing ceiling hanger rods veyor. in an existing building, all methods of attachment must comply with local building Figure 6A shows how Ceiling Hanger Assembly mounts to codes.
  • Page 7: Belt Installation

    Belt Installation The conveyor drive belt has been pre-cut to the proper length CAUTION! and lacing installed at the factory. To install follow these steps: Excessive slippage will reduce belt life Thread belt through conveyor as shown in Figure 7B. and damage drive pulley lagging.
  • Page 8: Electrical Equipment

    C) Before restarting a conveyor which has been stopped Where system function would be seriously hindered because of an emergency, an inspection of the conveyor...
  • Page 9: Operation

    H) Routine inspections and preventive and corrective C) The area around loading and unloading points shall maintenance programs shall be conducted to insure that be kept clear of obstructions which could endanger per- all safety features and devices are retained and function sonnel.
  • Page 10: Belt Tracking

    Belt Tracking HOW THE CONVEYOR BELT IS TRACKED SQUARING 14” END DRIVE FIGURE 10A The belt is tracked by adjusting: Drive Pulley, Tail Pulley, Return Idlers, and Snub Idlers. The same tracking principles apply to conveyors supplied with end drives, center drives, or DRIVE PULLEY underside take-ups.
  • Page 11 Belt Tracking (Continued) HOW TO STEER THE BELT CAUTION! Condition 1. . .When the belt is running in the direction Only trained personnel should track convey- (FLOW) with the arrow, but tracking (drifting) towards Side “X”, or belt which must be done while conveyor move the Snub Idler nearest the INFEED end of Side “Y”...
  • Page 12: Maintenance

    SAFETY GUARDS Maintain all guards and safety devices IN POSITION and IN C) When a conveyor is stopped for maintenance purposes, SAFE REPAIR. starting devices or powered accessories shall be locked or...
  • Page 13: Drive Chain Alignment And Tension

    Drive Chain Alignment and Tension The drive chain and sprockets should be checked peri- FIGURE 13A odically for proper tension and alignment. Improper adjustment will cause extensive wear to the drive com- ponents. STRAIGHT EDGE TO MAKE ADJUSTMENTS Remove chain guard. 1.
  • Page 14: Trouble Shooting

    2) Low voltage to motor. 2) Have electrician check and correct as necessary. 3) Low lubricant level in reducer. 3) Relubricate per manufacturer’s recommendations. For HYTROL reducer, refer to separate manual. Belt doesn’t move, but drive runs. 1) Conveyor is overloaded.
  • Page 15: Preventive Maintenance Checklist

    MANTECA, CALIFORNIA nearest HYTROL Distributor. Give Conveyor Model Number and Serial Number or SERIAL # 775544 2. . . HYTROL Factory Order Number. Give Part Number and complete description from Parts 3. . . HYTROL Serial Number List. (Located near Drive If you are in a breakdown situation, tell us.
  • Page 16: Model C Parts Drawing & List

    Model C Parts Drawing 32 33 18 19 20 21 22 10 11 47 48 54 55 56 Use code HYPMANUAL for free shipping on your first order at HytrolParts.com "Building Relationships One Conveyor Part at a Time" support@hytrolparts.com | www.HytrolParts.com...
  • Page 17 1-1/4 in. I.D. x 11/16 in. Long (24 in & 30 in. OAW) 041.101 Hex Nut, 5/16-18 B-00133 Drive Plate Assembly—RH B-00193 C-22 Support Frame—Drive End (Specify OAW) B-00134 Drive Plate Assembly—LH B-00372 Adjustable Leg, C-22 Support 12.101 Roller Brg.—1 in I.D. x 1-1/2 in. Long with Split Race 091.110...
  • Page 18: Undertrussing-Model C

    Undertrussing - Model C INFEED END BED LENGTH 177" 10-1/2" 10-1/2" 177" 10-1/2" 34-1/2" 177" 34-1/2" 34-1/2" 76" 148" 10-1/2" 34-1/2" 76" 119" 76" 10-1/2" 10-1/2" "X" 2" 6-5/8" BED 5" 15-5/8" "X" 2" 5" "Building Relationships One Conveyor Part at a Time"...
  • Page 19 76" 10-1/2" 10-1/2" 75" 12-5/8" Ref. Part Description 75" B-13138 Joint Support (20 ft. Bed Length, FJ, C Only) B-12639 Truss Rod End Bracket B-12640 Truss Rod Center Bracket 15-5/8" B-12641 Truss Rod (Specify Length) B-963 Cross Brace (Specify OAW) Use code HYPMANUAL for free shipping on your first order at HytrolParts.com...
  • Page 20: Powered Feeders

    Model C Powered Feeder Parts Drawing 30 31 36 37 36 37 6 26 3 19 Use code HYPMANUAL for free shipping on your first order at HytrolParts.com "Building Relationships One Conveyor Part at a Time" support@hytrolparts.com | www.HytrolParts.com support@hytrolparts.com | www.HytrolParts.com...
  • Page 21 Model C Powered Feeder Parts List See Page 15 For Information On How To Order Replacement Parts Recommended Spare Parts List Highlighted in Gray Ref. No. Part No. Description Ref. No. Part No. Description — Bed Assembly — B-19616-R 4 in. Pulley —...
  • Page 22 Notes Use code HYPMANUAL for free shipping on your first order at HytrolParts.com "Building Relationships One Conveyor Part at a Time" support@hytrolparts.com | www.HytrolParts.com support@hytrolparts.com | www.HytrolParts.com...
  • Page 23 "Building Relationships One Conveyor Part at a Time" support@hytrolparts.com | www.HytrolParts.com Use code HYPMANUAL for free shipping on your first order at HytrolParts.com "Building Relationships One Conveyor Part at a Time" support@hytrolparts.com | www.HytrolParts.com...

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