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HYTROL ProSort 1100 Installation And Maintenance Manual

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¡IMPORTANTE!
IMPORTANT!
NO DESTRUIR
DO NOT DESTROY
Installation
Manual
and
de Instalación
Maintenance
y
Manual
Mantenimiento
con Información sobre Seguridad
with Safety Information
y Lista de Refacciones
and Parts List
LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS
RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY
Effective FEBRUARY 2024
ProSort 1100
Bulletin #754
HYTROL | Jonesboro, Arkansas
Copyright © 1947–2024 Hytrol. All rights reserved.
1

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Summary of Contents for HYTROL ProSort 1100

  • Page 1 Safety Information y Lista de Refacciones and Parts List LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY Effective FEBRUARY 2024 ProSort 1100 Bulletin #754 HYTROL | Jonesboro, Arkansas Copyright © 1947–2024 Hytrol. All rights reserved.

  • Page 2: Table Of Contents

    Install Guard Rails at Divert Locations ..13 ProSort 1100 Guardrail Photos ....13 Divert Rail Alignment..... .13 Model Troubleshooting.

  • Page 3: Safety Information

    In an effort to reduce the possibility of injury to personnel working around HYTROL conveying equipment, safety labels are placed at Where employee safety is dependent upon stopping and/or various points on the equipment to alert them of potential hazards.

  • Page 4: Installation

    INSTALLATION FIGURE 4A INDUCTION BELT LENGTH SORTER (LONGITUD DE LA BANDA (TRANSPORTADOR) DE INDUCCION) • Location INDUCTION TAKEUP INTERMEDIATE (AJUSTADOR TENSION (INTERMEDIO) DE BANDA) 1. Determine direction of product flow. TAIL DIVERT RETURN DIVERT CATENARY DRIVE (COLA) (DESVIADOR) (DESVIADOR-RETORNO) (CATENARIA) (UNIDAD MOTRIZ) Figures 4A &...
  • Page 5 FIGURE 5A FIGURE 5F FIGURE 4C FIGURE 4D FIGURE 5C FIGURE 5H FIGURE 5G FIGURE 5B FIGURE 5I FIGURE 5D FIGURE 5E END SWITCH FIGURE 5B FIGURE 5F (INTERRUPTOR EXTREMO) OIL CUP (RECIPIENTE LINE TO VALVE DE ACEITE) (LINEA A VÁLVULA) 1/2"...

  • Page 6: Electrical Equipment

    Hytrol, the Hytrol Integration Partner or a third party. control labels, and other material which serve to confuse the operator. Hytrol has built into the sorter some of the controls necessary to operate the divert switches, eliminating the need to control this function externally.
  • Page 7 SORTER PROX The “smart prox” is a special inductive proximity sensor developed exclusively for Hytrol, that has the “intelligence” needed to control the switch timing built-in. The The “sorter prox” is a special inductive proximity sensor developed exclusively for prox plugs to the y-cable (Figure 7A).
  • Page 8 Restart must not be possible until the problem is corrected and the safety switch Hytrol recommends stopping the sorter if a bearing is missing. that detected the problem is again “on” (high). See Figure 8A for wiring setup of missing bearing detection block.
  • Page 9 If the Broken Prox Output goes low, then the proximity sensors and all connections to the sensors should be inspected and repaired or replaced. Hytrol recommends displaying a warning if a missing shoe top is detected. If a missing shoe top is detected and the sorter continues running for 8-12 hours, the sorter should be stopped and maintenance staff should replace the missing To reset the Broken Prox Error, send a 24VDC Reset Error Input signal to the box.

  • Page 10: Pneumatic Divert Switch Checklist

    • Pneumatic Divert Switch Checklist • Pneumatic Divert Switch Replacement After all ProSort sections are installed and aligned, each divert switch should be The ProSort is designed for easy removal of divert switch assemblies for checked for proper operations as follows: maintenance or replacement.

  • Page 11: Electric Divert Switch Checklist

    • Electric Divert Switch Checklist • Electric Divert Switch Replacement After all ProSort sections are installed and aligned, each divert switch should be The ProSort is designed for easy removal of divert switch assemblies for checked for proper operations as follows: maintenance or replacement.

  • Page 12: Carrying Chain Installation

    •Carrying Chain Installation 10. Use a jog function while sorter is in maintenance mode to move the entire carrying chain assembly through the conveyor to check if it operates Carrying chains are shipped on marked spools, cut to proper length for each freely, and as a final check that nothing was dropped into the sortor during ProSort conveyor.

  • Page 13: Shoe Top Replacement

    If guard rails are to be installed on the spurs and/or the spur side of the sorter, care should be taken to ensure that the guard rails do not interfere in any way with the boxes being diverted. Particularly, guards should not be installed in a way that produces a sharp edge or point in the divert area. • ProSort 1100 Guardrail Photos FIGURE 13A...

  • Page 14: Troubleshooting

    • Troubleshooting The following chart lists possible problems that may occur in the operation or initial setup of the ProSort. TROUBLE CAUSE SOLUTION 1) Jam eye blocked 1) Unblock jam eye. 2) Tripped internal safety switch. 2) Determine cause of tripping: foreign debris, mislocated divert shoes, etc., 3) Transition rollers pushed out of position.

  • Page 15: Prosort 1121/1131 Parts List

    Switch Assembly Air Line Pressure Switch - 24 VDC, Normally Open (Pneumatic Sorters Only) For part numbers use the Hytrol Toolbox App and use the Factory Order or Serial Number printed on the equipment, or call customer care at 1-844-4HYTROL.

  • Page 16: Induction Unit And Tail Section

    • ProSort 1121/1131 Parts Drawing Dibujo de Partes del ProSort 1121/1131 Induction Unit and Tail Section (Unidad de Inducción y Seccion de Descarga) 19 20 21 25 26 27 67 66 68 69 71 72 73 74...

  • Page 17: Divert And Intermediate Sections

    • ProSort 1121/1131 Parts Drawing Dibujo de Partes del ProSort 1121/1131 Divert and Intermediate Sections (Secciones de Desviador e Intermedia) 94 74 73 72...

  • Page 18: Catenary Divert And Drive Section

    • ProSort 1121/1131 Parts Drawing Dibujo de Partes del Modelo ProSort 1121/1131 Catenary Divert and Drive Section (Catenaria de Desviación y Sección Motriz) 109 110 117 118...

  • Page 19: Prosort 1122/1132 Parts List

    Air Line Pressure Switch - 24 VDC, Normally Open (Pneumatic Sorters Only) Safety Switch Assembly For part numbers use the Hytrol Toolbox App and use the Factory Order or Serial Number printed on the equipment, or call customer care at 1-844-4HYTROL.

  • Page 20: Induction Unit And Tail Section

    • ProSort 1122/1132 Parts Drawing Dibujo de Partes del ProSort 1122/1132 Induction Unit and Tail Section (Unidad de Inducción y seccion de Descarga) 47 48 21 22 23 27 28 29 30 69 70 73 74 75 76...

  • Page 21: Divert And Intermediate Sections

    • ProSort 1122/1132 Parts Drawing Dibujo de Partes del ProSort 1122/1132 Divert and Intermediate Sections (Secciones de Desviador e Intermedia) 88 89...

  • Page 22: Catenary Divert And Drive Section

    • ProSort 1122/1132 Parts Drawing Dibujo de Partes del Modelo ProSort 1122/1132 Catenary Divert and Drive Section (Catenaria de Desviación y Sección Motriz) 109 110 117 118 72 30 141 142...

  • Page 23: Spanish Version

    • Preventive Maintenance Checklist Note: Check Set Screw for proper torque value after the first 24 hours of operation. (Lista de Mantenimiento Preventivo) NOTA: REVISAR LOS TORNILLOS DE FIJACIÓN PARA OBTENER EL TORQUE ADECUADO DESPUÉS DE LAS PRIMERAS 24 HORAS DE OPERACIÓN. The following is a general maintenance checklist which covers the major components of your conveyor.

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