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RESERVE
POWER
XE & EP BATTERIES
APPLICATION
MANUAL

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Summary of Contents for EnerSys Genesis EP Series

  • Page 1 XE & EP BATTERIES APPLICATION MANUAL RESERVE POWER...
  • Page 2: Table Of Contents

    Receiving the shipment service life. Storage Installation 4.4.1 Temperature 4.4.2 Ventilation 4.4.3 Security 4.4.4 Mounting 4.4.5 Torque Parallel strings Discharging Appendix A: Genesis ® XE Discharge Characteristics 15-24 Appendix B: Genesis ® EP Discharge Characteristics 25-31 www.enersys-emea.com...
  • Page 3: Chapter 1: Introducing The Genesis Battery

    1.1 Background As the world becomes more environmentally aware, Since its introduction in the early 1990s, the Genesis ® EnerSys ® is striving to provide the most environmentally thin plate pure lead-tin (TPPL) battery has established friendly products possible. With this in mind, we are...
  • Page 4: Chapter 2: Technical Information

    (14) days. battery is to be used primarily as power backup, calendar life of the battery should be considered. If either of these two criteria is not satisfied, the application should be considered cyclic. www.enersys-emea.com...
  • Page 5: Constant-Power And Constant-Current Discharge Performance

    As an example, consider a battery in a float application at an ambient temperature of 37ºC. Replacing T with 37 in the equation above the acceleration factor (AF) in this case would be 2 or 2.83. A 10-year battery in this (1.5) www.enersys-emea.com...
  • Page 6: Charging Characteristics & Requirements

    This is a simplifying assumption since the battery’s zero. However, this does not happen because of the internal resistance will change continuously during internal electrochemistry, which ensures that the battery the charge cycle. will keep drawing small charging currents even when fully charged. www.enersys-emea.com...
  • Page 7: Constant-Voltage (Cv) Regime

    100% SOC in about 12 hours when charged at 13.62V at a much lower rate, such as 0.002C , i.e., at the (2.27 Vpc). 500-hour rate. www.enersys-emea.com...
  • Page 8: Three-Step (Iuu) Charge Profile

    The low internal resistance helps the Genesis battery from absorption phase to float phase should be set at accept large inrush currents without any harmful effects. 0.1C The heat generated by the charge current is kept at a low www.enersys-emea.com...
  • Page 9: Storage Characteristics

    Storage temperature is the key factor influencing the temperature-compensated float charge. self-discharge rate because it plays a major role in determining the speed at which the internal chemical reaction proceeds. The higher the temperature, the faster the speed of chemical reactions. www.enersys-emea.com...
  • Page 10: Open Circuit Voltage (Ocv) And State Of Charge (Soc)

    Figure 2.11.2 shows the relationship between storage time and remaining capacity at 25ºC, 45ºC and 65ºC. www.enersys-emea.com...
  • Page 11: Chapter 3: General Test Data

    565.7 amp-hours (over 2,000% of gas-tight container. Ventilation must always be provided its rated capacity) during the test. in the charging area. Second, there was no catastrophic failure of the battery and its case temperature rose gradually. It took over a www.enersys-emea.com...
  • Page 12: Din Standard Overdischarge Recovery Test

    25ºC. Since end of life is defined Figure 3.5.1: Recovery from discharged storage at 50ºC as the failure to deliver 80% of its rated capacity, none of these batteries is close to the end of its design life of 10 years at 25ºC. www.enersys-emea.com...
  • Page 13: Performance Test At Different Temperatures

    (gas recombination efficiency ≥99%), making them safe for installation near main equipment 0.01 0.01 and in close proximity to humans. Batteries must be Temperature, C installed in accordance with BS 6133 or EN 50272. Figure 3.8.1: Effect of temperature on capacity www.enersys-emea.com...
  • Page 14: Temperature

    Only use insulated tools when working on batteries. Battery model Terminal torque 13EP & XE13 5.6 Nm 16EP & XE16 5.6 Nm 26EP & XE30 6.8 Nm 42EP & XE40 6.8 Nm 70EP & XE70 6.8 Nm XE95 6.8 Nm Table 4.4.5.1: Terminal torque values www.enersys-emea.com...
  • Page 15: Appendix A: Genesis

    4 hr. 11.3 127.4 16.8 67.1 23.6 5 hr. 11.5 129.6 13.7 68.3 24.0 8 hr. 11.9 133.5 70.4 24.7 10 hr. 12.1 135.1 71.2 25.0 0.01 20 hr. 12.8 140.6 74.1 26.0 Hours to 10.5V at 25°C (77°F) www.enersys-emea.com...
  • Page 16 4 hr. 14.8 176.8 19.0 76.0 27.6 5 hr. 15.2 181.0 15.6 77.8 28.3 8 hr. 15.7 189.3 10.2 81.4 29.6 10 hr. 16.0 193.2 83.1 30.2 0.01 Hours to 10.02V at 25°C (77°F) 20 hr. 16.7 201.8 86.8 31.5 www.enersys-emea.com...
  • Page 17 4 hr. 26.2 311.8 21.1 84.5 29.4 5 hr. 26.7 318.6 17.3 86.3 30.1 8 hr. 27.9 331.1 11.2 89.7 31.2 10 hr. 28.3 337.5 91.5 31.8 0.01 20 hr. 30.0 357.1 96.8 33.7 Hours to 9V at 25°C (77°F) www.enersys-emea.com...
  • Page 18 4 hr. 24.2 289.7 19.6 78.5 27.3 5 hr. 24.7 296.5 16.1 80.3 28.0 8 hr. 25.6 308.1 10.4 83.5 29.1 10 hr. 26.1 314.3 85.2 29.6 0.01 20 hr. 27.7 336.3 91.1 31.7 Hours to 11.1V at 25°C (77°F) www.enersys-emea.com...
  • Page 19 ENERGY AND POWER DENSITIES Time Watts Amps Capacity Energy Figure A-13: XE40 discharge data to 9V at 25°C (Ah) (Wh) W/litre Wh/litre W/kg Wh/kg Watts Amps 2 min. 4338 436.6 14.5 144.4 777.0 25.9 269.4 10000 5 min. 2370 226.1 18.8 197.4 424.5...
  • Page 20 15.2 61.0 699.7 17.9 71.5 27.2 5 hr. 12.4 61.8 707.6 14.5 72.3 27.5 8 hr. 63.6 719.0 73.5 28.0 10 hr. 64.5 727.6 74.3 28.3 0.01 20 hr. 67.9 748.4 76.5 29.1 Hours to 10.02V at 25°C (77°F) www.enersys-emea.com...
  • Page 21 1056.0 20.9 83.7 30.1 5 hr. 18.2 91.0 1080.0 17.1 85.6 30.8 8 hr. 12.0 96.0 1132.8 11.2 89.8 32.3 10 hr. 98.0 1158.0 91.8 33.0 0.01 20 hr. 106.0 1260.0 100.0 35.9 Hours to 9V at 25°C (77°F) www.enersys-emea.com...
  • Page 22 993.6 19.7 78.8 28.3 5 hr. 17.0 85.0 1017.0 16.1 80.6 29.0 8 hr. 11.1 88.8 1065.6 10.6 84.5 30.4 10 hr. 91.0 1086.0 86.1 30.9 0.01 20 hr. 96.0 1164.0 92.3 33.2 Hours to 11.1V at 25°C (77°F) www.enersys-emea.com...
  • Page 23 18.9 75.8 29.4 5 hr. 29.0 12.0 145.0 15.3 76.3 29.6 8 hr. 19.0 12.8 152.0 10.0 80.0 31.0 10 hr. 16.0 13.0 160.0 84.2 32.7 0.01 20 hr. 14.0 160.0 84.2 32.7 Hours to 10.5V at 25°C (77°F) www.enersys-emea.com...
  • Page 24 4 hr. 14.8 176.0 18.9 75.7 28.9 5 hr. 15.0 180.0 15.5 77.4 29.5 8 hr. 16.0 184.0 79.1 30.2 10 hr. 16.0 190.0 81.7 31.1 0.01 20 hr. 16.0 200.0 86.0 32.8 Hours to 10.02V at 25°C (77°F) www.enersys-emea.com...
  • Page 25: Ep Discharge Characteristics

    4 hr. 25.2 300.0 20.3 81.3 29.7 5 hr. 25.5 305.0 16.5 82.6 30.2 8 hr. 26.4 312.0 10.6 84.5 30.9 10 hr. 27.0 320.0 86.7 31.7 0.01 20 hr. 28.0 320.0 86.7 31.7 Hours to 9V at 25°C (77°F) www.enersys-emea.com...
  • Page 26 4 hr. 22.8 276.0 18.7 74.8 27.3 5 hr. 23.5 280.0 15.2 75.9 27.7 8 hr. 24.0 296.0 10.0 80.2 29.3 10 hr. 24.0 290.0 78.6 28.7 0.01 20 hr. 26.0 320.0 86.7 31.7 Hours to 11.1V at 25°C (77°F) www.enersys-emea.com...
  • Page 27 4 hr. 38.0 452.0 20.2 81.0 30.3 5 hr. 38.5 465.0 16.7 83.3 31.2 8 hr. 40.0 488.0 10.9 87.4 32.8 10 hr. 41.0 500.0 89.6 33.6 0.01 20 hr. 46.0 560.0 100.3 37.6 Hours to 10.5V at 25°C (77°F) www.enersys-emea.com...
  • Page 28 15.2 60.8 728.0 18.6 74.4 30.0 5 hr. 12.4 62.0 740.0 15.1 75.6 30.5 8 hr. 63.2 760.0 77.6 31.3 10 hr. 65.0 770.0 78.7 31.7 0.01 20 hr. 68.0 820.0 83.8 33.7 Hours to 10.02V at 25°C (77°F) www.enersys-emea.com...
  • Page 29 14.5 58.0 696.0 17.8 71.1 28.6 5 hr. 11.8 59.0 705.0 14.4 72.0 29.0 8 hr. 60.0 728.0 74.4 30.0 10 hr. 61.0 740.0 75.6 30.5 0.01 20 hr. 64.0 780.0 79.7 32.1 Hours to 11.1V at 25°C (77°F) www.enersys-emea.com...
  • Page 30 Notes www.enersys-emea.com...
  • Page 31 Notes www.enersys-emea.com...
  • Page 32 Reserve Power needs. For more information, visit our website at www.enersys-emea.com, or contact an EnerSys Reserve Power sales office. Contact: EnerSys Europe EnerSys Ltd.