Vertiv CoolChip CDU100kW Installation And Commissioning Manual
Vertiv CoolChip CDU100kW Installation And Commissioning Manual

Vertiv CoolChip CDU100kW Installation And Commissioning Manual

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CoolChip CDU100kW
Installation and Commissioning Guide

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Summary of Contents for Vertiv CoolChip CDU100kW

  • Page 1 CoolChip CDU100kW Installation and Commissioning Guide...
  • Page 2 The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use, or disclosure of it without the written permission of Vertiv is strictly prohibited.
  • Page 3: Table Of Contents

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide TABLE OF CONTENTS 1 Important Safety Instructions 1.1 General 1.2 Installation/Handling 1.3 Application 1.4 Warranty 1.5 Electrical Connection 1.6 Replacement Parts 1.7 Waste disposal 1.8 Documentation 2 Agency 2.1 Product Standards and Approvals 2.2 RoHS 3 Compliance...
  • Page 4 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide 6 Commissioning 6.1 Primary Circuit 6.1.1 Primary Pipework Installation 6.1.2 Primary Fluid Supply 6.1.3 Primary Bypass Valve 6.1.4 Primary Circuit Filling 6.1.5 Primary Flow Setup 6.2 Secondary Circuit 6.2.1 Secondary Pipework Connections 6.2.2 Secondary Circuit Filling 6.3 Unit Configuration...
  • Page 5: Important Safety Instructions

    2. Equipment and controls are disconnected from the electrical supply. 3. All rotating parts such as pumps and 3-way valve have come to rest. If there is a doubt regarding safety, installation, operation or maintenance instructions, contact Vertiv for clarification and advice. See Appendices on page 25.
  • Page 6: Replacement Parts

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide 1.6 Replacement Parts Any parts replaced during maintenance or servicing must be the same specification as those being replaced. The use of incorrect replacement parts may affect the operation or reliability of the unit and invalidate any warranty. See Appendices page 25.
  • Page 7: Agency

    This product is cULus listed for the appropriate voltage models and certificates will be made available on request (cULus certificate 60335-1 pending). 2.2 RoHS 3 Compliance Vertiv certifies that all products manufactured and supplied by Vertiv are fully RoHS compliant in accordance with EU RoHS Directives EU 2015/863. 2 Agency...
  • Page 8 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp. 2 Agency...
  • Page 9: Product Description

    The CoolChip CDU100kW contains a secondary closed loop circuit that provides a supply of cooling fluid to IT equipment, either through indirect cooling (such as rack mounted rear door heat exchangers), or direct cooling (such as cold plates at chip level).
  • Page 10: Vertiv™ Coolchip Cdu100Kw Model Number Nomenclature

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide 3.2 Vertiv™ CoolChip CDU100kW Model Number Nomenclature Table 3.1 CoolChip CDU100kW Model Number Digit Model Number Table 3.2 CoolChip CDU100kW Model Number Definitions Digit Feature Value Description 1,2,3 Family name Product family 4,5,6...
  • Page 11: Product Views

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide 3.3 Product Views Figure 3.1 Front View of Vertiv™ CoolChip CDU100kW (Top Cover Panel Removed) Item Description Plate heat exchanger Fill pump Temperature sensors Control board Alarm buzzer Dual Ethernet (RJ45) and USB connection...
  • Page 12 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Figure 3.2 Rear View of Vertiv™ CoolChip CDU100kW (Top Cover Panel Removed) Item Description Cooling fans Pressure relief valve set at 3.5 bar/ 50 psi (not shown) Pressure sensors Secondary flow meter Reservoir/Secondary circuit vent...
  • Page 13 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Figure 3.3 Rear View of Vertiv™ CoolChip CDU100kW (Electrical and Hose Connections) Item Description A and B 1-phase IEC—C14 power inlet connections (factory fitted fuses) Secondary circuit supply Connectors for external temperature/humidity sensor, external leak detection tape RS485 and CANbus Communications...
  • Page 14 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp. 3 Product Description...
  • Page 15: Technical Data

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide 4 Technical Data 4.1 General Table 4.1 Dimensions and Weights Dimensions Height Width Depth Unit Standard Cabinet 6.89 17.52 32.66 Shipping Standard Cabinet 25.60 51.60 1310 Operating Shipping Weight lbs. lbs. lbs. Standard Cabinet 116.84...
  • Page 16: Electrical Data

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide 4.4 Electrical Data Table 4.4 Electrical Data Parameter Details 120 V/1 PH/60 Hz Supported power supplies 208 V - 240 V/1 PH/60 Hz 8.2 A at 115 V Unit full load amps 3.9 A at 230 V Unit installed load 1.116 kVA (maximum)
  • Page 17: Installation

    Ideally, this is a solid shelf. The CoolChip CDU100kW is intended to be installed in a rack preferably on a raised floor with at least 6 in. (150 mm), clear, under floor space for hose runs to IT equipment and facility fluid.
  • Page 18: Primary Connections

    The primary circuit chilled fluid is supplied by the end user. The primary connections of the CoolChip CDU100kW are 1.5 in. (38.19 mm) DN40 sanitary flanges. It complies with BS 4825 Pt. 3 or an equivalent standard and has a diameter of 1.9 in. (50.5 mm). The flanges are fitted with stainless steel blanking caps to ensure pipework remains contaminant free during transit, which needs to be removed for installation.
  • Page 19: Secondary Connections

    The CoolChip CDU100kW has dual C14 IEC connectors located on the rear panel for A and B power supplies and is supplied with mating C13 IEC 2 m long power cords for hard wiring to a single phase AC (or DC) power supply.
  • Page 20: Group Control

    2. Check that the pre-treated secondary circuit fluid has been delivered to site. 3. Check that any required biocide and corrosion inhibitors have been supplied. 4. Ensure that the site contact is aware of the location of CoolChip CDU100kW power supply fuse board/circuit breakers.
  • Page 21: Electrical Installation Check

    5.5.4 Primary Fluid Specification The CoolChip CDU100kW is designed for use with a primary (facility) supply of plain water or up to 20% glycol/water from a site chilled water ring main or a dedicated chiller. A 20% glycol concentration gives frost protection to approximately -9°C (16°F).
  • Page 22 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp. 5 Installation...
  • Page 23: Commissioning

    With 3-way valve operation, the fluid flow to/from the primary fluid supply point is reasonably constant. 6.1.4 Primary Circuit Filling Open the supply and return valves fitted on the installation pipework to the CoolChip CDU100kW unit to allow the primary circuit within the cabinet to gently fill from the chilled fluid supply.
  • Page 24: Primary Flow Setup

    Check that the installed primary fluid supply system has an automatic fluid make up facility and that filling the CoolChip CDU100kW unit is not result in the fluid system (chiller) shutting down due to loss of fluid. 6.1.5 Primary Flow Setup...
  • Page 25: Unit Configuration

    NOTICE When filling and running the secondary circuit, the operator should be fully conversant with the operation of the CoolChip CDU100kW – refer to Vertiv™ CoolChip CDU100kW Operating and Maintenance Guide SL-71338 for more information. Position the container of pre-treated fluid in front of the CoolChip CDU100kW.
  • Page 26: Unit Low Speed Circulation

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Flow or DP control: See Configuration menu/Pump Control/Flow or DP (P201). This controls the pump speed according to the required flow rate or differential pressure. Flow / DP setpoint: See Configuration menu/Flow Setpoint (P202) or Differential Setpoint (P203). This sets the required flow or differential pressure to be achieved.
  • Page 27: Subsequent Filling

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide NOTE: If there is no interaction with the touchscreen, the controller reverts to full automatic mode. The default time for no interaction is 15 minutes. Once satisfied that all air has been expelled from the system and CDU maximum performance is achieved, the pump operation can be set back to automatic control.
  • Page 28 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp. 6 Commissioning...
  • Page 29: Appendices

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Appendices Appendix A: Technical Support and Contacts A.1 Technical Support/Service in the United States Vertiv Group Corporation 24x7 dispatch of technicians for all products. 1-800-543-2378 Liebert® Thermal Management Products 1-800-543-2378 Liebert® Channel Products 1-800-222-5877 Liebert®...
  • Page 30: Appendix B: Pipe Schematic Vertiv™ Coolchip Cdu100Kw

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Appendix B: Pipe Schematic Vertiv™ CoolChip CDU100kW Figure A.1 Pipe Schematic (SC00002-01) Proprietary and Confidential ©2024 Vertiv Group Corp. Appendices...
  • Page 31: Appendix C: Warranty And Contact Details

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Appendix C: Warranty and Contact Details C.1 Limited Product and Service Warranty Extended warranties, service and maintenance programs are available in most locations, details available upon request. To obtain further details of limited warranty, also after sales service offerings, contact your local sales representative or technical support if you have any questions or problems during unit installation.
  • Page 32 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp.
  • Page 33: Appendix D: Notes

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Appendix D: Notes Proprietary and Confidential ©2024 Vertiv Group Corp.
  • Page 34 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp.
  • Page 35: Appendix E: Disposal Information

    Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide Appendix E: Disposal Information NOTE: Waste materials must be disposed of in a responsible manner in line with environmental regulations. De-commissioning and disposal of this product should be undertaken by qualified personnel in adherence to local and national safety regulations, particularly for protection of lungs, eyes and skin from chemicals, dust etc.
  • Page 36 Vertiv™ CoolChip CDU100kW Installation and Commissioning Guide This page intentionally left blank Proprietary and Confidential ©2024 Vertiv Group Corp.
  • Page 38 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082 USA ©2024 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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