Star Trac 8TR Series Owner's Manual
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Star Trac 8TR Series Owner's Manual

Star Trac 8TR Series Owner's Manual

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CORE HEALTH & FITNESS
8TR & 8TRx
OWNER'S
MANUAL

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  • Page 1 CORE HEALTH & FITNESS 8TR & 8TRx OWNER'S MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ........................3 IMPORTANT LABEL LOCATIONS ........................5 PRODUCT SPECIFICATIONS 8TR ..............5 PRODUCT SPECIFICATIONS 8TRx ............... 6 ASSEMBLY ........................7 REQUIRED TOOLS ..............7 ASSEMBLY PARTS ..............8 8TRx PROCEDURE ..............9 8TR PROCEDURE ..............18 FIRST TIME SETUP ..............

  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS WARNING! Before using this product, it is essential to read the ENTIRE Owner’s Manual and ALL installation instructions. The Owner’s Manual describes equipment operation and instructs members on how to use correctly and safely. Read all warnings posted on the machine. Health related injuries may result from incorrect or excessive use of exercise equipment.
  • Page 4 4. User should run or walk upright with a neutral 14. This equipment is designed for use in a GROUNDING INSTRUCTIONS spine, eyes forward, core engaged, and land commercial gymnasium or health club only. To This product must be grounded. If it should softly on the midfoot.

  • Page 5: Important Label Locations

    POINTS, TR 050-5978 740-8391 740-8392 050-5937 283mm, EXTRUDE DECAL, STAR TRAC LABEL, RIGHT, E-TR KEYPAD, NAV BAR, LED DISPLAYS LABEL, LEFT, E-TR Shipping Weight (Boxed): 515 lbs (234 kg) Shipping Dimensions: 85.8in x 38.1in x 25.5in (218cm x 97cm x 65cm)

  • Page 6: Product Specifications 8Trx

    KEYPAD, NAV BAR, LED DISPLAYS 050-2159 050-5978 050-5929 LABEL, CAUTION, PINCH POINTS, 283mm, EXTRUDE DECAL, STAR TRAC START STOP, LED DISPLAYS Shipping Weight (Boxed): 485 lbs (220 kg) Shipping Dimensions: 85.8in x 38.1in x 25.5in (218cm x 97cm x 65cm) Page 6...

  • Page 7: Assembly

    ASSEMBLY REQUIRED TOOLS • Torque Wrench • 13mm (1/2”) Crowfoot Socket • 4mm Allen Key • Ratchet Wrench • 1/2” Socket • 3/4”, 9/16” Open-Ended Wrench • #2 Phillips Screwdriver • 13mm, 15mm Socket • 4mm Allen Socket Parts Included In the Box Description 050-2373 PACKAGING, CRATE, E-TR...

  • Page 8: Assembly Parts

    ASSEMBLY PARTS Description 715-4351-XX BEZEL, 45°, TEAR-DROP, HAND RAIL, TREAD 715-4396 PLATE, DOWN, HOLD, PLASTIC, 8-TR 110-3645 SCREW, M6x1.0, 25mm, BHC, HK, CS, NKL, G10.9 110-4467 SCREW, M10X1.5, 30mm, SFHC, HE, CS, BO, FT, GRD-8.8 110-4497 SCREW, M5X0.8, 16mm, SHC, HK, CS, BEC, DP 110-4309 SCREW, 5/16-18, 1 3/4”, SFHC, HE, CS, BEC , NP, GRD-5 110-4130...

  • Page 9: 8Trx Procedure

    8TRx PROCEDURE After removing the treadmill from the packaging, ensure that the feet (140-3484) are attached to the feet studs (110-3470). Tech Tip: if a foot has fallen off the ball studs, they can be snapped back in place. Ensure that treadmill is in final install location. Level the unit by adjusting feet 140-3484 as needed with a 9/16”...
  • Page 10 715-4490-XX Using a Phillips head screwdriver Remove two 110-4130 screws (110-3450) from the base of the front 110-3450 cap (020-7030-XX), then loosen the 6 screws 110-4269 (110-3450) at the top of the cap and slip the 020-7030-XX cap away from the frame. Route wires from mast weldment (715-4490- XX) towards motor compartment.
  • Page 11 11. Route the cable bundle from the mast through the display weldment (715-4511-XX), then 715-4490-XX install the weldment onto the mast. 12. Use a torque wrench with a 15mm socket to secure the display weldment to the mast using 715-4511-XX four (4) flange head screws (110-4467).
  • Page 12 15. Use a torque wrench with a 4mm allen 715-4427-XX socket to secure the left (715-4426-XX) and right (715-4427-XX) uprights to the handrail 110-3645 weldment using four (4) screws (110-3645) TORQUE TO 10 ft-lbs (13 Nm). 715-4426-XX Fig. 15 715-4426-XX 110-4130 715-4427-XX 16.
  • Page 13 020-7034-XX 715-3862-XX 19. Remove the protective film from the foam tape located on the underside of the left (715- 3959-XX) and right (715-3862-XX) side bed covers. 715-3959-XX 20. Install the motor shroud (020-7034-XX) and side bed covers. Ensure that the covers fit tightly into the rear cap shrouds (740-8412-XX &...
  • Page 14 715-4354 715-4355 23. Slide the left (715-4354) and right (715-4355) handrail grommets down, ensuring a tight fit 715-4353 with the motor shroud and side bed covers. 020-7232-XX 24. Secure the front of the motor shroud to the frame using two (2) screws (110-3450). 110-3450 25.
  • Page 15 715-4530-XX 715-4531-XX 29. Using a 4mm allen key install left (715-4531- XX) and right (715-4530-XX) transition rim plastics with four screws 110-4497 in the top 110-4497 four holes. Note: Loosely set all hardware. Do not completely tighten at this point. 30.
  • Page 16 33. Use a torque wrench with a 10mm socket to secure console to frame weldment with four screws 110- 4447 as in Fig. 23. TORQUE TO 7.4-11 ft-lbs (10-15 Nm) If installing a PVS kit or 800/900 MHz controller, please refer to the documentation that ships with the accessory before continuing with assembly or scan the QR below:...
  • Page 17 39. Plug power cord into EC Connector using appropriate power cord for your region. 40. Secure power cord with power cord clamps 140-3527 as shown in Fig. 27. 41. Ensure power switch is on. 140-3527 42. Assembly is complete, please continue to 240-6929 FIRST TIME SETUP on page 28.

  • Page 18: 8Tr Procedure

    8TR PROCEDURE After removing the treadmill from the packaging, ensure that the feet (140-3484) are attached to the feet studs (110-3470). Tech Tip: if a foot has fallen off the ball studs, they can be snapped back in place. 110-1823 Ensure that treadmill is in final install location.
  • Page 19 LOOSEN Using a Phillips head screwdriver remove the two screws (110-3026) from the front nose (740-8411-XX), loosen the four screws securing the front nose to the frame, then remove the front nose. Set aside. 715-4569-XX 740-8411-XX 110-3026 Fig. 30 Route wires from mast weldment (715-4521- XX) towards motor compartment.
  • Page 20 220-0355 220-0366 715-3880 Plug in the data cable (220-0355) and supplementary power cable (220-0366) into the MCB (715-3880 220V or 715-3881 110V). Fig. 32 715-4522-XX Route the cable bundle from the mast through the display weldment (715-4522-XX), then 715-4521-XX install the weldment onto the mast. 10.
  • Page 21 715-4522-XX 715-4351-XX 715-4425-XX 715-4358 Larger side in towards deck 11. Before installing the handrails (715-4425-XX), ensure the larger part of the grommet is facing inward toward the deck. While the handrails themselves are universal, the grommets are left-right specific. Once the left and right grommets have been identified, slide the 715-4357 handrails into the proper side of the display...
  • Page 22 14. Use a torque wrench with a 4mm allen socket to secure the left and right handrails to the display weldment using four (4) screws (110- 3645) TORQUE TO 10 ft-lbs (13 Nm). 15. Use a torque wrench with a 13mm socket to fully tighten screws installed in the mast in 715-4425-XX step 7.
  • Page 23 740-8122-XX 740-8156-XX 740-8155-XX 19. Remove the protective film from the foam tape located on the frame, repeat this for all twelve (12) foam dampeners. 20. Install the motor shroud and side bed covers, ensure that the side bed covers fit tightly into the rear cap shrouds (740-8412-XX &...
  • Page 24 715-4357 715-4358 715-4375 22. Slide the left (715-4357) and right (715-4358) 740-8159-XX handrail grommets down, ensuring a tight fit with the motor shroud and side bed covers. 110-3026 23. Secure the front of the motor shroud to the frame using two (2) screws (110-3026). 24.
  • Page 25 715-4530-XX 715-4531-XX 110-4497 28. Using a 4mm allen key install left (715-4531- XX) and right (715-4530-XX) transition rim plastics with four screws 110-3949 in the top four holes. 29. Connect left and right transition rim plastics with two screws 110-4497 in the bottom two holes.
  • Page 26 32. Use a torque wrench with a 10mm socket to secure console to frame weldment with four screws 110-4447 as in Fig. 44. TORQUE TO 7.4-11 ft-lbs (10-15 Nm) If installing a PVS kit or 800/900 MHz controller, please refer to the documentation that ships with the accessory before continuing with assembly or scan the QR below:...
  • Page 27 38. Plug power cord into IEC Connector using appropriate power cord for your region. 39. Secure power cord with zip tie around IEC Connector. 40. Ensure power switch is on. 41. Assembly is complete, please continue to FIRST TIME SETUP on page 28. 240-6929 220-0276 (CEE7/7) 240-6930...

  • Page 28: First Time Setup

    FIRST TIME SETUP SELECT THE MODEL Press and hold the 1, 2 on the left keypad and the 8 key on the right keypad together A beep will sound and “MAINTENANCE MODE” will display momentarily in the Information Window. Release all keys. System menu will display in the Information Window.
  • Page 29 PERFORM MOTOR AND ELEVATION CALIBRATIONS Press and hold the 1, 2 on the left keypad and the 8 key on the right keypad together A beep will sound and “MAINTENANCE MODE” will display momentarily in the Information Window. Release all keys. “SERIAL NO #####” will display in the Information Window. Use the Incline keys to scroll in the maintenance menu until “Elev Calibration”...
  • Page 30 FRONT OF TREADMILL MOVING CHECK FOR PROPER TRACKING SURFACE While standing on the moving surface, press the green Quick Start button, then increase the speed to 3mph (5kph). While walking on the moving surface, observe the moving surface: LEFT RIGHT If the moving surface stays centered, skip to step 1 on page 31.
  • Page 31 CHECK FOR PROPER MOVING SURFACE TENSION “STOMP TEST” Press the green Quick Start button, then increase the speed to 3mph (5kph). Walk on the moving surface then abruptly stomp and apply pressure with your foot while holding the handrails in attempt to stop the moving surface: If the moving surface does not stop, the tension is appropriate.

  • Page 32: Operation Led Consoles

    OPERATION LED CONSOLES USING THE CONSOLE QUICK START Key Enables manual operation using a default weight, SPEED and a default time limit. NOTE: Default time and weight are adjustable through Maintenance Mode. STOP Button Press the STOP button to enter pause mode. Workout will be suspended and a countdown timer will begin counting down from 2 minutes.

  • Page 33: Display Measurements

    Display Measurements Message Window The top display window includes several measures: Current total workout time TIME Total distance traveled in mile or DISTANCE Current HR in beats per minute, HEART RATE if available Current total calories CALORIES Progress Window & Track Shows a graphic representation of elevation during a program.

  • Page 34: Maintenance Mode

    MAINTENANCE MODE Maintenance Mode allows access to service and diagnostic information, as well as provides the ability to adjust certain program default parameters. To enter Maintenance Mode: 1. Press and hold the 1, 2 and 8 keys on the left keypad together.

  • Page 35: Manually Updating Firmware

    A complete list of the items that you may display and change in Maintenance Mode: Lowest Highest Lowest Highest Item Default Notes Item Default Notes Value Value Value Value EXIT SYSTEM STATS DISP V0.3.1 (1) 00.09 (02) QUICK ST V2.3.5 MANUAL MCU S/N: 3B0BD...

  • Page 36: Fcc Warning

    FCC INFORMATION & INDUSTRY CANADA WARNING FCC Warning This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation. CAUTION: Text Changes or modifi cations not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

  • Page 37: Ic Radiation Exposure Statement

    (ii) for devices with detachable antenna(s), the maximum antenna gain permitted for devices in the bands 5250- 5350 MHz and 5470-5725 MHz shall be such that the equipment still complies with the e.i.r.p. limit; pour les dispositifs munis d’antennes amovibles, le gain maximal d’antenne permis pour les dispositifs utilisant les bandes de 5 250 à...

  • Page 38: Maintenance

    MAINTENANCE TOOLS Working on this product will require basic and/or sometimes specialty tools based on the type of service that will be performed at any time. To assist, we recommend having the tools listed available when performing maintenance. • Multi-meter •...

  • Page 39: Preventive Maintenance Cautions

    Every 6 Maintenance Schedule Daily Weekly Monthly Months Yearly Cleaning Wipe down all surfaces Wipe Moving Surface with dry cloth Clean Console Elevate unit and vacuum underneath Unplug unit and vacuum underneath motor shroud General Maintenance Check tracking to assure moving surface stays centered Check Condition of Power Cord Inspect and Clean underside of moving surface Check drive belt tension...

  • Page 40: Replacement Parts

    CABLE, WARM BAR, TREAD 050-2166 LABEL, DECK DIS-ASSEMBLY NOTE 240-6905 COUPLER,”F-TYPE”, F/F,W/ NUT & WASHER 050-5978 283mm, EXTRUDE DECAL, STAR TRAC 240-6914 ADAPTOR, F TYPE RT ANGLE, M/F 110-0180 SCREW, 6-32 X 3/8” HHMS,W/WASH 240-6929 CONNECTOR, IEC, 110V, 20A, W/ GND CABLE 110-0580 SCREW, 1/4-20x 1/2”...
  • Page 41 Part Number Qty Description 740-8156-XX RIGHT, COVER, SIDERAIL, S-TR 740-8159-XX PLASTIC, TRIM, FRONT, SHROUD, MOTOR, S-TR 740-8212 CUSION,ELEVATION,FRAME,STR 740-8391 LABEL, LEFT, E-TR 740-8392 LABEL, RIGHT, E-TR 740-8410-XX SIDE, COVER, E-TR 740-8411-XX NOSE, FRONT, E-TR 740-8412-XX CAP, END, PLASTIC, REAR, LEFT, E-TR 740-8414-XX CAP, END, PLASTIC, REAR, RIGHT, E-TR 740-8415...
  • Page 42 720-5319 220-0342 715-4523 170-0732 731-6986 720-5318 715-4495-XX 110-4079 715-4555 715-4351-XX 715-4547 715-4498-XX 110-4467 715-4143 220-0383 110-3645 020-7799 715-4425-XX 110-3251 Fig. 63 Handrail and Mast Weldments Fig. 64 Hotbar and Cupholders 220-0366 220-0372 220-0355 220-0356 720-5319 220-0342 715-4530-XX 110-4497 715-4562-XX 715-4531-XX 715-4523 Fig.
  • Page 43 110-0180 110-3429 020-6563 120-3266 560-0069 120-3267 140-3470 050-1903 410-0957 140-3488 110-0580 020-7271 120-0420 170-0718 110-3026 120-0425 440-0257 715-3574 731-0359 140-3232 715-3611 740-8415 110-1871 260-0934 120-3378 120-3023 140-3419 740-8422 740-8119 140-3392 715-3412 120-3023 110-0709 120-0460 110-1870 110-3085 715-4379 050-0411 715-3881 Fig. 67 Motor Compartment Fig.

  • Page 44: 700-0552-Xx - Display Led, Tread

    740-8410-XX 740-8424 110-3026 715-3635 140-3323 050-5978 740-8423 110-3026 740-8412-XX 110-1823 120-0490 050-2159 740-8410-XX 120-0496 715-4539 140-3485 110-3126 740-8414-XX Fig. 71 Tread Rear 700-0552-XX - DISPLAY LED, TREAD 700-0557-XX - DISPLAY LED, TREAD, KM Part Number Qty Description Name Description 050-5929 START STOP, LED DISPLAYS 050-5929 START STOP, LED DISPLAYS...

  • Page 45: 9-9314-Xxxxp0 - 8Trx Treadmill

    WIRE CLAMP, ID: 6.4mm, SCREW SIZE: M4 050-2159 LABEL, CAUTION, PINCH POINTS, TR 170-0718 CLIP, RESISTOR, OHMITE, 18E 050-5978 283mm, EXTRUDE DECAL, STAR TRAC 170-0732 KIT, CONTACT PLATES, HEART RATE SENSE, TREAD 110-0180 SCREW, 6-32 X 3/8” HHMS,W/WASH 210-0229 ASSY, CABLE, NEUTRAL WIRE, TREADMILL 110-0580 SCREW, 1/4-20x 1/2”...
  • Page 46 Part Number Description 715-4490-XX 1 ASSY, INSERT, WELDMENT, NECK, 8TRX 715-4517 ASSY, HOTBAR, REFRESH, TREADMILL 715-4518 ASSY, HOTBAR, BUTTON PANEL 715-4525-XX 1 ASSY, TAIL COVER, LEFT, 8TRX 715-4526-XX 1 ASSY, TAIL COVER, RIGHT, 8TRX 715-4527 ASSY, REAR PLASTIC, CENTER, 8TRX 715-4528-XX 1 KIT, INSTALL, 8TRX 715-4555...
  • Page 47 110-1871 260-0942 120-3023 110-1770 740-8119 140-3397 120-0460 110-4079 110-4420 110-3085 120-3313 715-4555 110-4497 110-1833 715-4489-XX 120-3030 110-4467 130-1694 715-4490-XX 020-7347 110-3586 715-4351-XX 715-4351-XX 120-3326 110-3645 110-4419 715-4427-XX 110-4130 715-4426-XX 715-3879 110-3999 110-1831 715-3882 120-3314 715-4350 110-3439 110-3428 Fig. 75 Elevation Frame Fig.
  • Page 48 110-3429 220-0334 120-3266 110-0180 120-3267 020-6563 260-0934 050-1903 560-0069 110-1871 120-3378 715-4056 110-0709 220-0355 220-0356 110-0580 220-0335 120-0420 120-0425 220-0372 715-3574 220-0366 715-3611 120-3023 140-3392 110-1870 020-7143 140-3419 130-1695 Fig. 79 Mast Cables Fig. 80 Motor 110-3415 120-0490 140-3405 715-4525-XX 715-3635 715-4354 715-3959-XX...

  • Page 49: Support & Service

    SUPPORT & SERVICE CORE CONNECT Core Connect is your portal to all things service! Whether you need to order parts or register your warranty, Core Connect is the most effective way to get what you need fast and keep your facility operating smoothly. OFFERS 24-HOUR SELF SERVICE ACCESS TO: •...
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  • Page 52 PART NUMBER 620-9100, REV C All rights reserved. Star Trac, the Star Trac logo and StairMaster are registered trademarks of Core Health & Fitness, LLC. Schwinn and Nautilus are registered trademarks of Nautilus Inc. used under license to Core Health & Fitness LLC. Throwdown is a registered trademark of Throwdown Industries, LLC.

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