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Summary of Contents for Interroll RM 8110
- Page 1 INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Roller Conveyor Straight / Curve Non-powered RM 8110/RM 8110 DF RM 8111 RM 8120/RM 8120 DF Version 1.4 (07/2020) en Translation of original operating instructions...
- Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Automation GmbH or third parties and may not be used, copied or distributed without prior written consent.
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Page 3: Table Of Contents
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Table of contents Introduction..........................Notes about working with the installation and operating instructions ........Contents of these installation and operating instructions ............Integrated part of the product ...................... - Page 4 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Table of contents Roller Conveyor Curve (RM 8120 DF)....................20 Components............................Property ............................... Technical data ............................ Roller pitch outside, roller diameter ..................... Scope of supply ............................22 Nameplate ..............................22 Determining permissible dimensions....................
- Page 5 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Table of contents Maintenance and repair ...................... 44 Observe the following for maintenance and repair............... 44 Replacing the carrying idler (straight and merge)................45 Replacing the carrying idler (curve) ....................46 Replacing the roller clip ..........................
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Page 6: Introduction
RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Introduction Notes about working with the installation and operating instructions The Interroll Roller Conveyor Straight / Curve Non-Powered RM 8110 / RM 8120 product is generally referred to as "module" in this document. Contents of these... -
Page 7: Warning Notices In This Document
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Introduction Warning notices in this document The warning notices refer to risks which may arise while using the module. They are available in four danger levels identified by the signal word:... -
Page 8: Safety
Any use beyond the intended use is considered inappropriate or, if required, must be authorized by Interroll Automation GmbH. Installation in rooms in which material can create explosive or dusty atmospheres as well as use in the medical-pharmaceutical sector is prohibited. -
Page 9: Personnel Qualification
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Safety Personnel qualification Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers. 4 Authorize only qualified personnel to perform the activities described in these instructions. -
Page 10: Dangers
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the module. 4 Perform any maintenance and repair work on the module only in de-energized state Safety devices and ensure that it cannot be started accidentally. -
Page 11: Operating Modes
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Safety Operating modes Normal mode The module is installed at the customer in a complete system and operated as part of the system. Special mode Special operation refers to all operating modes that are required to guarantee and maintain regular operation. -
Page 12: Product Identification
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Straight Roller Conveyor (RM 8110) Components Roller Universal support Side guide profile Side guide bracket Roller clip End cap (of side frame) Side frame cover Side frame... -
Page 13: Technical Data
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Technical data Straight RM 8110 Rated width (BF) 300 to 1,020 mm (standard) 420 to 840 mm (chill) Module length (ML) Max. 4,080 mm Roller pitch (P) 60 mm... -
Page 14: Straight Roller Conveyor (Rm 8110 Df)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Straight Roller Conveyor (RM 8110 DF) Components Roller Universal support Side guide profile Side guide bracket Roller clip End cap (of side frame) Side frame cover... -
Page 15: Technical Data
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Technical data Straight RM 8110 DF Rated width (BF) 420 to 620 mm Module length (ML) Max. 4,080 mm Roller pitch (P) 60 mm 90 mm 120 mm Max. load capacity 25 kg/m... -
Page 16: Straight Roller Conveyor (Rm 8111)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Straight Roller Conveyor (RM 8111) Components Roller Side guide bracket Side guide profile End cap (of side frame) Roller clip Side frame Side frame cover Magnetic speed controller MSC 50... -
Page 17: Technical Data
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Technical data Straight RM 8111 Rated width (BF) 300 to 1,020 mm Module length (ML) Max. 4,080 mm Roller pitch (P) 60 mm 90 mm 120 mm Max. load capacity 100 kg/m... -
Page 18: Roller Conveyor Curve (Rm 8120)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Roller Conveyor Curve (RM 8120) Components Tapered roller Side frame cover Side guide profile End cap (of side frame) Side guide bracket Side frame Universal support Property The roller conveyor curve manually deflects material. -
Page 19: Technical Data
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Technical data Curve RM 8120 Rated width (BF) 300 to 1,020 mm (standard) 420 to 840 mm (chill) Module length (ML) Multiple of pitch Cam angle 30° 45°... -
Page 20: Roller Conveyor Curve (Rm 8120 Df)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Roller Conveyor Curve (RM 8120 DF) Components Tapered roller Side frame cover Side guide profile End cap (of side frame) Side guide bracket Side frame Universal support Property The roller conveyor curve manually deflects material. -
Page 21: Technical Data
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Technical data Curve RM 8120 DF Rated width (BF) 420 to 620 mm Inside radius 791 mm Module length (ML) Multiple of pitch Cam angle 30° 45° 60°... -
Page 22: Scope Of Supply
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Scope of supply Conveyor is delivered completely assembled and wired. The scope of delivery includes: • Rack, including side frames, cross ties, side frame covers • Rollers •... -
Page 23: Determining Permissible Dimensions
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Determining permissible dimensions Between frames (BF) is the measure between the side frames. Lane width (LW) is the measure between the side guides. With fixed side guides, LW = BF. With flexible side guides, the LW dimension can be changed by –90/+120 mm. -
Page 24: Material Dimensions Characteristic Curves Rm 8120
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Product identification Material dimensions characteristic curves RM 8120 Lane width (LW) 300 - 1020 mm Width [mm] Version 1.4 (07/2020) en Translation of original operating instructions... -
Page 25: Transport And Storage
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Transport and storage Transport WARNING Risk of injury during transport 4 Fix the module securely and slip-proof for the transport. 4 Ensure that the lifting device (crane, fork lift, etc.) is rated for the weight of the module. -
Page 26: Storage
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Transport and storage Storage WARNING Risk of injury due to improper storage 4 Do not stack modules. Do not place any other objects on the module. 4 Check module for stability. -
Page 27: Installation
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation WARNING Risk of injury due to improper assembly 4 Mechanical assembly tasks should be performed only by service personnel. Observe the safety information. 4 Electrical assembly tasks should be performed only by authorized electricians. Observe the safety information. -
Page 28: To Be Observed During Installation
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation To be observed during installation Torque When tightening screws and nuts, always observe the standard tightening torque, unless specifically indicated otherwise. Standard screw lockers should be replaced as needed. -
Page 29: Installing Supports
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Installing supports Support with two height-adjustable feet Conical spring washers Height-adjustable foot Serrated flange bolts CAUTION Risk of injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts, work in pairs or use a suitable lifting equipment. -
Page 30: Connecting The Modules
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Connecting the modules Side frame cover Side frame Screws Spring washer Profile connectors CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces. - Page 31 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation The roller top edge is decisive for the alignment of the modules. Suitable tools for the alignment are spirit level or rotation laser. 4 Position the modules to be connected so that the side frames (4) are aligned.
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Page 32: Installing The Side Guide Profiles
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Installing the side guide profiles Side guide profile Rigid universal support Side guide support Flexible universal support Mounting bracket The side guide profiles (1) are installed in several steps: 4 Attach rigid universal support (4) to side frames, see "Installing the rigid universal support",... -
Page 33: Installing The Rigid Universal Support
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation 4 Place side guide support (2) on mounting bracket (3) of universal supports. 4 Fasten side guide profiles to side guide supports, see "Fastening the side guide profile on the universal support", page 36. -
Page 34: Installing The Flexible Universal Support
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Installing the flexible universal support Side guide profile Mounting bracket Side frame cover Hexagon head screws Clamping plate Universal support cover Side guide bracket The flexible universal supports can be delivered pre-assembled upon request. In this case,... - Page 35 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Requirement: The module is shut down. 4 Remove the side frame cover (2) from the side frame. 4 Swing up the cover (7) of the universal support.
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Page 36: Fastening The Side Guide Profile On The Universal Support
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Fastening the side guide profile on the universal support Side guide profile Mounting bracket Side guide bracket Hexagon nut Hammer head bolt Side guide bracket cover Flexible universal support Requirement: The module is shut down. -
Page 37: Installing The Photo Cell And Reflector
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Installing the photo cell and reflector The photo cell and the reflector are each delivered as a finished unit: • The photo cell is in the photo cell holder. - Page 38 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation CAUTION Risk of crushing and electric shock Installation and maintenance tasks on a conveyor system during its operation can lead to crushing and electric shock. 4 De-energize the module and ensure that it cannot be started accidentally.
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Page 39: Installing Side Frame Cover And End Caps
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Installing side frame cover and end caps End caps Side frame cover 4 Snap side frame cover (2) into the C-profile of the side frame. 4 Push end caps (1) into the C-profile of the side frame. -
Page 40: Using The Diverter Connection Kit
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Installation Using the diverter connection kit When using a diverter to guide material out of a conveyor belt within a conveyor system, height differences of up to 12 mm are possible. These differences can be compensated for by using a diverter connection kit. -
Page 41: Initial Startup And Operation
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Initial startup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices. 4 Remove the materials from the module. -
Page 42: Operation
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Initial startup and operation Operation 4 Check the module for visible damage. Before every operation start 4 Ensure that all safety devices operate flawlessly. 4 Ensure that only authorized personnel is in the operating area of the module. -
Page 43: Cleaning
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Cleaning WARNING Risk of injuries due to incorrect handling 4 Do not remove protective devices. 4 Wear safety shoes and close-fitting work clothing. 4 Use only suitable cleaning agents (water-soluble, free of phosphate, silicone and potassium, non-acidic). -
Page 44: Maintenance And Repair
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Observe the following for maintenance and repair WARNING Risk of crushing and injuries 4 Ensure that the personnel involved in maintenance and repair have secure footing and sufficient room to move. -
Page 45: Replacing The Carrying Idler (Straight And Merge)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the carrying idler (straight and merge) Side frame Roller Roller clip The pocket holes for carrier rollers and RollerDrive are closed with clips after the installation: 4 Close the pocket holes over the carrier rollers using roller clips. -
Page 46: Replacing The Carrying Idler (Curve)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the carrying idler (curve) Roller Serrated flange bolt Side frame cover Requirement: The module is shut down. 4 Remove side frame cover (2). 4 Unscrew the serrated flange bolts (3) from the roller. -
Page 47: Replacing The Roller Clip
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the roller clip Roller clip in the side frame Roller Roller clip The pocket holes for carrier rollers and RollerDrive are closed with clips after the installation: 4 Close the pocket holes over the carrier rollers using roller clips. -
Page 48: Replacing The Side Guide Profile
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the side guide profile Flexible universal support with detailed view of side guide support at side guide profile Side guide profile Hexagon nut Side guide support... -
Page 49: Replacing The Side Guide Support
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the side guide support Side guide profile Mounting bracket Side guide support Hexagon nut Hammer head bolt Side guide support cover Flexible universal support Requirement: The module is shut down. - Page 50 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair 4 Push the new side guide support onto the mounting bracket of the universal support. If needed, break out the upper hole cover. 4 Insert the hammer head bolt into the side profile by slightly turning it.
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Page 51: Replacing The Flexible Universal Support
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the flexible universal support Side guide profile Mounting bracket Side frame cover Hexagon nuts Clamping plate Universal support cover Side guide bracket Requirement: The module is shut down. - Page 52 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair 4 Slightly turn the clamping plate (3) with the complete universal support and remove it from the C-profile of the side frame. 4 Loosen the two hexagon head screws on the new universal support, but do not remove them.
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Page 53: Replacing The Side Frame Cover
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the side frame cover End cap Side frame cover 4 Carefully pry the side frame cover (2) out of the side profile at one end using a tool (e.g., screwdriver). -
Page 54: Replacing The End Cap
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Replacing the end cap End cap Side frame cover 4 Remove end caps (1) from the side frame using a tool (e.g., screwdriver). 4 Push the new end caps into the C-profile of the side frame. -
Page 55: Maintenance Intervals
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Maintenance and repair Maintenance intervals If maintenance is not performed according to schedule, it may lead to damages and failures. If maintenance intervals are not followed, the warranty will be void. -
Page 56: Troubleshooting
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Troubleshooting In case of a fault The danger spots on the module are covered by protective plates and other protective devices. 4 Remove materials and/or blocking objects. Troubleshooting... -
Page 57: Spare And Wear Parts
RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts All spare and wear parts are available from Interroll. Maintenance and repair work may be performed only by qualified personnel. Interroll offers training sessions about required maintenance and repair tasks upon request. -
Page 58: Straight Roller Conveyor (Rm 8110)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts Straight Roller Conveyor (RM 8110) Spare part designation Version 1.4 (07/2020) en Translation of original operating instructions... -
Page 59: Spare Parts List
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts Spare parts list S = spare part, W = wear part, T = tool Type: 8110 Item No. Designation Material number S/W/T Roller, ø50... -
Page 60: Straight Roller Conveyor (Rm 8111)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts Straight Roller Conveyor (RM 8111) Spare part designation Version 1.4 (07/2020) en Translation of original operating instructions... -
Page 61: Spare Parts List
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts Spare parts list S = spare part, W = wear part, T = tool Type: 8111 Item No. Designation Material number S/W/T Roller, ø50... -
Page 62: Roller Conveyor Curve (Rm 8120)
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts Roller Conveyor Curve (RM 8120) Spare part designation Spare parts list S = spare part, W = wear part, T = tool Type: 8120 Item No. - Page 63 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Spare and wear parts Type: 8120 DF Item No. Designation Material number S/W/T Roller, tapered, series 1700 KXO DF See project data (with oiled ball bearing) Polymer side guide profile...
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Page 64: Decommissioning And Disposal
Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Decommissioning and disposal 4 The packaging must be recycled to provide environmental relief. Environmental protection regulations For all work on and with the module, the legal regulations concerning waste avoidance and proper disposal and recycling must be followed. - Page 67 Interroll Non-Powered Roller Conveyor RM 8110/8110 DF, RM 8111, RM 8120/8120 DF Version 1.4 (07/2020) en Translation of original operating instructions...
- Page 68 © copyright For your local contacts please visit Version 1.4 (07/2020) en interroll.com/contact Translation of original operating instructions...
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