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Trek Electra Owner's Manual

Ebike systems (28 mph)
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OWNER'S MANUAL
ELECTRIC
BICYCLE
EN
epowered by
eBike Systems ( 28 mph )
IT IS IMPORTANT TO READ THE WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE RIDING YOUR NEW BICYCLE.

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  • Page 1 OWNER’S MANUAL ELECTRIC BICYCLE epowered by eBike Systems ( 28 mph ) IT IS IMPORTANT TO READ THE WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE RIDING YOUR NEW BICYCLE.
  • Page 3 WELCOME Welcome to our bike family Thank you for purchasing your new bike. We believe in bikes. We make high quality bikes that are built to last. That is why each bike we make comes with a limited lifetime warranty. We wish you many carefree and enjoyable cycling kilometers with your new bike! However, if you experience any problems with your bike, do not hesitate to contact your local retailer.
  • Page 4 CONTENTS Welcome ..........................................................................Important to read before the first ride ................................................The Bosch drive system (28 mph) ....................................................On-board computer • Intuvia ........................................................• Purion ........................................................• Kiox ........................................................• SmartphoneHub .................................................. •...
  • Page 5 IMPORTANT TO READ BEFORE THE FIRST RIDE US Customer: Supplemental Product Information The most important points for you to do 1. Even if you have ridden a bicycle for years, it is important for every person to read the general “Bicycle Owner’s manual”...
  • Page 6 4. Maintain the battery as instructed in this Bicycle Owner’s manual. Failure to follow these instructions may result in damage to your battery and may require battery replacement: • Only charge the battery with the included Bosch charger. • When not using the battery for a longer period, charge it to approximately 60% (three to four LEDs lit on the charge-control indicator).
  • Page 7 7. Mounting accessories on an e-bike. An electric bike has hidden wiring through frame and has other critical e-bike parts like the drive unit and battery pack. When mounting accessories (e.g. a bottle cage), be sure not to impact the wiring or battery pack, e.g. by using too long or pointed bolts.
  • Page 8 Additional information for ‘Fast electric bicycles’ The ‘Fast Electric Bicycle’ is an electric bicycle that provides additional assistance at speeds up to 28 mph so long as the rider keeps pedaling. This is higher than the assisted speed provided by a standard electric bicycle (20 miles per hour).
  • Page 9 Ownerʼs Manual Drive Unit | On-board computer | Battery | Charger (28 mph) BDU386 | BDU490P | BUI215 | BUI255 | BUI330 | BUI350 | CUI100 | BBS266 | BBS276 | BBR266 | BBR276 | BBP285 | BBP286 | BBP287 | BBP288 | BBP295 | BBP296 | BCS210 | BCS230 This manual contains important safety, en Original operating instructions performance and service information.
  • Page 10 0 275 U07 XSS | (14.03.2023) Bosch eBike Systems...

  • Page 11: Table Of Contents

    English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using Your Operator’s Manual......................3 Bosch Drive System Overview......................4 Bicycle View (Standard) ........................ 4 Bicycle View (Rack-Type)....................... 5 Bicycle View (PowerTube) ......................6 Operating your Bosch Drive System .....................

  • Page 12: Introduction

    English – 2 Introduction Thank You for Purchasing a Bosch Drive System Your Bosch eBike Systems team appreciates having Equipped Bicycle! you as a customer and wishes you many years of safe and satisfied use of your bicycle. About Warnings This manual contains many DANGER, WARNING, –...

  • Page 13: Using Your Operator's Manual

    English – 3 CAUTION The Bosch Drive System adds weight to your bi- cycle which you may not be used to lift. Avoid in- jury, use proper lifting techniques. Using Your Operator’s Manual Your operator's manual consists of several parts: Graphics –...

  • Page 14: Bosch Drive System Overview

    English – 4 Bosch Drive System Overview Bicycle View (Standard) Bosch Drive System Components All representations of bike components are schematic and can deviate from your eBike. (1) On-board computer (2) Standard battery "PowerPack" (3) Drive unit (4) Charger 0 275 U07 XSS | (14.03.2023) Bosch eBike Systems...

  • Page 15: Bicycle View (Rack-Type)

    English – 5 Bicycle View (Rack-Type) Bosch Drive System Components All representations of bike components are schematic and can deviate from your eBike. (1) On-board computer (2) Rack-mounted battery "PowerPack" (3) Drive unit (4) Charger Bosch eBike Systems 0 275 U07 XSS | (14.03.2023)

  • Page 16: Bicycle View (Powertube)

    English – 6 Bicycle View (PowerTube) Bosch Drive System Components All representations of bike components are schematic and can deviate from your eBike. (1) On-board computer (2) Frame-mounted battery "PowerTube" (3) Drive unit (4) Charger 0 275 U07 XSS | (14.03.2023) Bosch eBike Systems...

  • Page 17: Operating Your Bosch Drive System

    English – 7 Operating your Bosch Drive System Getting Ready to Ride Read and understand all safety warnings and in- Wearing a helmet can prevent a severe head in- structions. Failure to follow the below warnings jury. Whenever riding, always wear a helmet could result in death or serious injury.

  • Page 18: Safe Start-Up Procedure

    English – 8 death or serious injury. Typically maximum riding Intended Use weight is defined by the sum of the rider’s weight WARNING plus the weight of any luggage. Understand your bike and its intended use by In addition to reading and understandings your consulting your bicycle owner’s manual.

  • Page 19: Notes On Cycling With The Ebike System

    English – 9 Notes on cycling with the eBike system When does the drive take effect? Influences on range The drive assists your cycling only when you are ped- The range is affected by a number of factors, such as: aling.

  • Page 20: Transport

    English – 10 Transport Ship batteries only when the housing is undamaged. WARNING Tape or mask off open contacts and pack up the bat- Always remove the battery pack from the bicy- tery in such a manner that it cannot move around in cle before transporting the bicycle on a vehicle the packaging.
  • Page 21 English – 11 the name of the manufacturer and the number of Cleaning the key. Do not submerge your eBike components in wa- Do not paint any components of the Bosch drive ter, or wash with pressurized hose. Your Bosch system as they may cause premature failure of drive unit is designed to be water tight to rain water the component.

  • Page 22: Battery Recycling Program

    English – 12 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 23 English – 13 Bosch eBike Systems 0 275 U07 XSS | (14.03.2023)
  • Page 24 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 0 275 U07 XSS (2023.03) T / 40...
  • Page 25 Ownerʼs Manual Intuvia BUI255 en Original operating instructions This manual contains important safety, performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 26 1 270 U20 XBI | (14.03.2023) Bosch eBike Systems...
  • Page 27 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your on-board computer ...................... 4 Safety instructions........................4 Product Description and Specifications ................... 6 Assembly ............................ 8 Operation ............................ 8 Displays and settings of the on-board computer ................

  • Page 28: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 29: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 30: Operating Your On-Board Computer

    English – 4 Operating your on-board computer Safety instructions Battery leakage may occur under extreme usage Read all the safety information and or temperature conditions. Avoid contact with instructions. Failure to observe the skin and eyes. The battery liquid is caustic and safety information and follow instruc- could cause chemical burns to tissues.
  • Page 31 English – 5 When using the push assistance, ensure that you can always control the eBike and hold it se- curely. The push assistance can be suspended un- der certain conditions (e.g. obstacle on the pedal or accidentally slipping off the button of the operat- ing unit).

  • Page 32: Product Description And Specifications

    English – 6 Product Description and Specifications Product Features TURBO SPORT TOUR KM/H PMWH KM/H Range (13) (12) (11) (10) (1) Display function button i (15) Locking screw for on-board computer (2) Bike light button USB charging cable (Micro A – Micro B) a) Not available in all countries (3) On-board computer b) Not depicted, available as an accessory...
  • Page 33 English – 7 Intended use Technical Data The Intuvia on-board computer is designed for con- On-board computer Intuvia trolling the eBike and to display cycling data. Product code BUI255 In addition to the functions outlined here, changes to Max. USB port charging software relating to troubleshooting and functional current modifications may be introduced at any time.

  • Page 34: Assembly

    English – 8 Assembly Inserting and Removing the eBike Battery (4) Holder for on-board computer For inserting and removing the eBike battery in/from (14) Locking mechanism for on-board computer the eBike, please read and observe the operating in- (15) Locking screw for on-board computer structions for the eBike battery.
  • Page 35 English – 9 If the on-board computer is removed from the holder (4), the energy is supplied via an internal bat- tery of the on-board computer. If the internal battery of the on-board computer is weak when the on-board computer is switched on, <Attach to bike> will ap- pear on the text indicator (d) for 3 seconds.
  • Page 36 English – 10 Once the electrical load has been disconnected, the The LEDs of the battery charge indicator USB port must be carefully resealed with the protec- on the eBike battery go out. The capacity tive cap (8). for assisting the drive has been used up, and assistance is gently switched off.

  • Page 37: Switching Bike Lights On/Off

    English – 11 The following assistance levels are available as a max- The requested drive power appears on the dis- imum: play (a). The maximum drive power depends on the – OFF: Drive assistance is switched off. The eBike selected assistance level. can only be moved by pedaling, as with a normal bi- When the on-board computer is removed from the cycle.

  • Page 38: Displays And Settings Of The On-Board Computer

    English – 12 Switching the bike lights on and off has no effect on vation, press the + button within 10 s and keep it the backlighting of the display. pressed. The eBike drive is switched on. Note: The push assistance cannot be activated at as- Switching the push assistance on/off sistance level OFF.
  • Page 39 English – 13 board computer is inserted in the holder (4), you can – <DU PN xxxxxxxxxx>: Drive unit part number. also press the i button (10) on the control unit. This menu item is displayed only when the on- board computer is in the holder and the drive unit To change the basic settings, press the on/off but- has access to a part number.

  • Page 40: Transport

    English – 14 Transport If you transport your eBike attached to the out- side of your car, e.g. on a bike rack, remove the on-board computer and the eBike battery to avoid damaging them. WARNING Always remove the battery pack from the bicy- cle before transporting the bicycle on a vehicle bike rack.

  • Page 41: Maintenance/Cleaning

    English – 15 Maintenance/cleaning The bike retailer can also schedule the service based WARNING on a mileage and/or a time period. In this case, the Do not open any of the components. Service on-board computer displays a message telling you should only be carried out at an authorized when the service date is due each time it is switched Bosch eBike dealer.

  • Page 42: Troubleshooting

    English – 16 Troubleshooting The eBike's components are continuously and auto- continue riding at any time without assistance from matically monitored. If a fault is detected, the corre- the drive, but you should have your eBike checked sponding fault code will appear on the on-board com- before completing any more journeys.
  • Page 43 English – 17 Code Cause Corrective measures Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Bike light fault Check the light and the associated wiring. Restart the sys- tem. If the problem persists, contact your Bosch eBike dealer.
  • Page 44 English – 18 Code Cause Corrective measures Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Battery temperature error The battery is outside of the permissible temperature range.

  • Page 45: Battery Recycling Program

    English – 19 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 46 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 1 270 U20 XBI (2023.03) T / 61...
  • Page 47 Ownerʼs Manual Purion BUI215 This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 48 1 270 U20 XBP | (14.03.2023) Bosch eBike Systems...
  • Page 49 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your Bosch on-board computer..................... 4 Safety instructions........................4 Product description and specifications .................... 6 Operation ............................ 8 Displays and configurations of the on-board computer ..............11 Troubleshooting..........................

  • Page 50: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 51: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 52: Operating Your Bosch On-Board Computer

    English – 4 Operating your Bosch on-board computer Safety instructions Safety instructions for button/coin cells Read all the safety information and instructions. Failure to observe the WARNING! Ensure that the button/coin cell is safety information and follow instruc- kept out of the reach of children. Button/coin tions may result in electric shock, fire cells are dangerous.
  • Page 53 English – 5 lithium button/coin cell battery. If a new or used lithium button/coin cell battery is swallowed or en- ters the body, it can cause severe internal burns and can lead to death in as little as 2 hours. Always completely secure the battery compartment.

  • Page 54: Product Description And Specifications

    English – 6 Product description and specifications (8) (9) Product Features On-board computer information (a) Speedometer (1) On/off button for on-board computer (b) km/h unit indicator (2) Push assistance button WALK (c) mph unit indicator (3) Fastening screw for on-board computer (d) Total distance indicator TOTAL (4) Holder for on-board computer (e) Range indicator RANGE...
  • Page 55 English – 7 Intended use Technical data The Purion on-board computer is designed for con- On-board computer Purion trolling the eBike and to display cycling data. Product code BUI215 In addition to the functions outlined here, changes to Batteries 2 × 3 V CR2016 software relating to troubleshooting and functional Operating temperature °F...

  • Page 56: Operation

    English – 8 Operation Symbols and their meaning – Switch off the eBike battery using its on/off button (bicycle manufacturer-specific solutions are possi- Symbol Explanation ble when there is no access to the eBike battery on/ Short button press off button; see the bicycle manufacturer operating (less than 1 second) instructions).
  • Page 57 English – 9 Changing the Coin Cells The push assistance function must only be used when pushing the eBike. There is a risk of injury if the wheels of the eBike are not in contact with the ground while using the push assistance. To activate the push assistance, briefly press the WALK button on your on-board computer.
  • Page 58 English – 10 – SPORT/eMTB: SPORT: Powerful assistance, for mountain biking and for cycling in urban traffic eMTB: Optimum assistance whatever the terrain, rapid acceleration when starting from a standstill, improved dynamics, top performance (eMTB is only available in combination with drive units BDU250P CX, BDU365, BDU450 CX and BDU480 CX.

  • Page 59: Displays And Configurations Of The On-Board Computer

    English – 11 Displays and configurations of the on-board computer Battery charge indicator of the eBike Speed and distance indicators battery The battery charge indicator (g) displays the eBike battery's state of charge. The eBike rechargeable bat- tery's state of charge is also indicated by the LEDs on the eBike rechargeable battery itself.
  • Page 60 English – 12 The USB port is reserved for connecting diagnostic systems. The USB port does not have any other func- tion. The USB port must always be completely sealed with the protective cap (8). Action Buttons Duration Switch on on-board computer Switch off on-board computer Increase assistance Decrease assistance...

  • Page 61: Troubleshooting

    English – 13 Troubleshooting The eBike's components are continuously and auto- continue riding at any time without assistance from matically monitored. If a fault is detected, the corre- the drive, but you should have your eBike checked sponding fault code will appear on the on-board com- before completing any more journeys.
  • Page 62 English – 14 Code Cause Corrective measures Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Bike light fault Check the light and the associated wiring. Restart the sys- tem. If the problem persists, contact your Bosch eBike dealer.
  • Page 63 English – 15 Code Cause Corrective measures Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Battery temperature error The battery is outside of the permissible temperature range.

  • Page 64: Battery Recycling Program

    English – 16 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 65 English – 17 Bosch eBike Systems 1 270 U20 XBP | (14.03.2023)
  • Page 66 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com...
  • Page 67 Ownerʼs Manual Kiox BUI330 This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 68 1 270 U20 XBK | (14.03.2023) Bosch eBike Systems...
  • Page 69 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your Bosch Drive System ..................... 4 Safety instructions........................4 Product Description and Specifications ................... 8 Intended use..........................9 Technical data..........................

  • Page 70: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 71: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 72: Operating Your Bosch Drive System

    English – 4 Operating your Bosch Drive System Safety instructions is enough space between your legs and the turning Read all the safety information and pedals to avoid the risk of injury. instructions. Failure to observe the safety information and follow instruc- When using the push assistance, ensure that tions may result in electric shock, fire you can always control the eBike and hold it se-...
  • Page 73 English – 5 Robert Bosch GmbH, Bosch eBike Systems is un- Charge the on-board computer in temperatures der license. above +32 degrees F (0 degrees C) and below +104 degrees F (40 degrees C). Store on-board The on-board computer is fitted with a radio in- computer in locations where temperatures will terface.
  • Page 74 English – 6 puter, charging cables and plugs increase the risk Radiofrequency radiation exposure Information: of a fire, explosion and personal injury. The radiated output power of the device is far below the FCC radio frequency exposure limits. Neverthe- Do not disassemble on-board computer. No user less, the device shall be used in such a manner that serviceable part inside.
  • Page 75 English – 7 system to select an alternative route for you in- Privacy notice stead. If the on-board computer is sent to Bosch Service be- Make sure to observe all traffic signs regardless cause it requires servicing, the data stored on the on- of the route proposed by the navigation system.

  • Page 76: Product Description And Specifications

    English – 8 Product Description and Specifications (12) (10) (11) (19) (13) (17) (1) On-board computer (13) Push assistance button (2) Display (17) USB port protective cover (3) Bike light button (19) Holder for operating unit (4) On/off button for on-board computer a) Available as spare part (5) Holder for on-board computer (6) USB port...

  • Page 77: Intended Use

    English – 9 Intended use The Kiox on-board computer is designed for control- stalled with the eBike Connect app (available from the App Store or Google Play Store) and a registration ling the eBike and to display cycling data. with the eBike Connect portal To access the full functionality of the Kiox on-board (www.ebike-connect.com).

  • Page 78: Assembly

    English – 10 Assembly (18) (15) (14) (16) (1) On-board computer (5) Holder for on-board computer (14) Drive unit contacts (15) Locking screw for on-board computer (16) Headset screw (18) Magnet holder 1 270 U20 XBK | (14.03.2023) Bosch eBike Systems...

  • Page 79: Operation

    English – 11 Fitting and removing the on-board The on-board computer can be secured in place to prevent it from being removed from the holder. To do computer (see figure A) this, loosen the headset screw (16) until the Kiox Fit the lower part of the Kiox into the holder (5) first holder can be swiveled sideways.
  • Page 80 English – 12 The drive is activated as soon as you start pedaling pens, the on-board computer's internal battery will (except for in the push assistance function or with the also stop charging. assistance level OFF). The drive output depends on You can also charge the on-board computer via the the settings of the assistance level.
  • Page 81 English – 13 You can deactivate storage mode by pressing the on/ Color of the indicator Meaning off button (4) for at least two seconds. and the on-board com- The on-board computer detects whether it is in fully puter. working order. If you press and hold the on/off but- If the eBike battery is being charged on the eBike, a ton (4) for at least eight seconds while the on-board corresponding notification will be displayed.
  • Page 82 English – 14 sired assistance level appears on the display. To de- Before starting each journey, check that your bike lights are working correctly. crease the assistance level, press the – (11) button. If the lighting is switched on, the bike light indicator c The requested drive power appears on the dis- (see "Start page", page English –...

  • Page 83: Activity Tracking

    English – 15 Activity tracking Software updates In order to record activities, you must be registered Software updates are transferred from the app to the with and logged into the eBike Connect portal or the on-board computer in the background as soon as the eBike Connect app.

  • Page 84: Displays And Settings Of The On-Board Computer

    English – 16 Displays and settings of the on-board computer Note: All interface displays and texts on the following 8. Information page for navigation: <Plan a route in the eBike Connect Smartphone pages correspond to the release status of the soft- ware.

  • Page 85: Status Screen

    English – 17 The a ... d indicators form the status bar and are You will also be shown the date of the most recent synchronization between the smartphone and Kiox. shown on every page. If the speed is already being displayed on the screen itself, the a indicator will You can access the <Settings>...

  • Page 86: Quick Menu

    English – 18 – <Sys settings> – A list of options for adjusting the Quick Menu settings of your on-board computer: Selected settings are displayed on the Quick Menu. You can display the speed and distance in kilome- These settings can be changed even while riding. ters or miles, display the clock in 12- or 24-hour You can access the Quick Menu via the select but- format, adjust the time, date and time zone and se-...

  • Page 87: Maintenance And Cleaning

    English – 19 Maintenance and cleaning Do not clean any of the components with pressurized water. Keep the display of your on-board computer clean. Dirt can cause faulty brightness detection. Clean your on-board computer using a soft cloth dampened only with water. Do not use cleaning prod- ucts of any kind.

  • Page 88: Troubleshooting

    English – 20 Troubleshooting The eBike's components are continuously and auto- continue riding at any time without assistance from matically monitored. If a fault is detected, the corre- the drive, but you should have your eBike checked sponding fault code will appear on the on-board com- before completing any more journeys.
  • Page 89 English – 21 Code Cause Corrective measures Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Bike light fault Check the light and the associated wiring. Restart the sys- tem. If the problem persists, contact your Bosch eBike dealer.
  • Page 90 English – 22 Code Cause Corrective measures Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Battery temperature error The battery is outside of the permissible temperature range.

  • Page 91: Battery Recycling Program

    English – 23 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 92 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 1 270 U20 XBK (2023.03) T / 74...
  • Page 93 Ownerʼs Manual SmartphoneHub This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 94 1 270 U20 XBC | (16.03.2023) Bosch eBike Systems...
  • Page 95 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your Bosch Drive System ..................... 4 Safety instructions........................4 Product description and specifications .................... 8 Intended use..........................9 Technical data..........................

  • Page 96: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 97: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 98: Operating Your Bosch Drive System

    English – 4 Operating your Bosch Drive System Safety instructions immediate vicinity cannot be completely excluded. Read all the safety information and Do not use the on-board computer with Bluetooth® instructions. Failure to observe the in the vicinity of medical devices, service stations, safety information and follow instruc- chemical plants, blasting areas or other areas tions may result in electric shock, fire...
  • Page 99 English – 5 safety concern and can lead to accidents caus- On other terrains (such as on bumpy paths or steep downhill tracks), there is a danger that the smart- ing serious injury or death. In order to prevent phone may detach from the holder, fall down and distracted driving, most mobile devices come therefore become damaged.
  • Page 100 English – 6 source of information to determine where you are cause short circuit which may result in fire, per- located currently. sonal injury and property damage. The volume of the navigation system prevents Battery leakage may occur under extreme usage you from hearing surrounding traffic while rid- or temperature conditions.
  • Page 101 English – 7 NOTE: This equipment has been tested and found to ment. This equipment should be installed and oper- ated with minimum distance of 20 cm between the comply with the limits for a Class B digital device, pur- radiator and your body.

  • Page 102: Product Description And Specifications

    English – 8 Product description and specifications KM/H (a)(b) (c) Display elements for SmartphoneHub (1) SmartphoneHub (2) On/off button for SmartphoneHub (a) Error indicator (3) Release lever for smartphone holder (b) Bicycle lights display (4) Holder for SmartphoneHub (c) Smartphone connection indicator (5) Protective cap for USB port (d) Speed (6) Power supply for smartphone holder...

  • Page 103: Intended Use

    English – 9 (8) Next page button (15) (9) Select button (10) Previous page button (14) (11) Decrease assistance level button – (10) (11) (12) Holder for operating unit (13) (13) Start/push assistance button WALK (12) (14) Increase assistance level button + (15) Operating unit Intended use The SmartphoneHub is designed for controlling the...

  • Page 104: Operation

    English – 10 Operation Start-up eBike switches off automatically in order to save en- ergy. Requirements Note: Always switch off the eBike when you park the The eBike can only be switched on when the following eBike. requirements are met: Note: If the battery of the SmartphoneHub is empty, –...
  • Page 105 English – 11 Inserting a smartphone into the Universal Attaching the Universal Mount Mount (16) A Universal Mount (16) is supplied for attaching a (19) smartphone. Specific holders for iPhones can be pur- chased from the range of accessories. No separate power supply is necessary for an iPhone holder.

  • Page 106: Software Update

    English – 12 Inserting the smartphone phone can be removed from the Universal Mount. If necessary, remove the USB cable for the power sup- ply. Software update If a software update is available for the Smartphone- Hub, an indicator is shown in the smartphone app. Follow the instructions in the app to perform the up- (19) date.

  • Page 107: Displays And Settings Of The Smartphonehub

    English – 13 The push assistance is switched off as soon as one of – SPORT/eMTB: the following occurs: SPORT: Powerful assistance, for mountain biking – You release the + button (14); and for cycling in urban traffic – the wheels of the eBike are locked (e.g. by applying eMTB: Optimum assistance whatever the terrain, the brakes or hitting an obstacle);...

  • Page 108: Other Displays

    English – 14 (a) Error indicator: display until the user presses the This indicator appears when at least one error select button (9) to acknowledge is present in the error memory. the error. The warning triangle subsequently remains in the main (b) Bicycle lighting indicator: display view (alongside speed, This indicator appears when the light is...
  • Page 109 English – 15 The assistance is switched off. of an intentional software downgrade. The problem can These indicators appear when the be resolved with a software up- eBike is due for servicing. date. Please follow the instruc- INSPECTION DUE tions in the COBI.Bike app. Following this notification, the This indicator appears if software eBike system switches off.

  • Page 110: Troubleshooting

    English – 16 Troubleshooting The eBike's components are continuously and auto- continue riding at any time without assistance from matically monitored. If a fault is detected, the corre- the drive, but you should have your eBike checked sponding fault code will appear on the on-board com- before completing any more journeys.
  • Page 111 English – 17 Code Cause Corrective measures Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Bike light fault Check the light and the associated wiring. Restart the sys- tem. If the problem persists, contact your Bosch eBike dealer.
  • Page 112 English – 18 Code Cause Corrective measures Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Internal battery fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Battery temperature error The battery is outside of the permissible temperature range.

  • Page 113: Maintenance And Cleaning

    English – 19 Maintenance and cleaning Do not clean any of the components with pressurized water. Keep the display of your on-board computer clean. Dirt can cause faulty brightness detection. Clean your on-board computer using a soft cloth dampened only with water. Do not use cleaning prod- ucts of any kind.

  • Page 114: Battery Recycling Program

    English – 20 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 115 English – 21 Bosch eBike Systems 1 270 U20 XBC | (16.03.2023)
  • Page 116 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 1 270 U20 XBC (2023.03) T / 66...
  • Page 117 Ownerʼs Manual Nyon BUI350 This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 118 1 270 U20 BN2 | (14.03.2023) Bosch eBike Systems...
  • Page 119 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your Bosch Drive System ..................... 4 Safety instructions........................4 Product Description and Specifications ................... 8 Assembly ..........................11 Operation ..........................

  • Page 120: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 121: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 122: Operating Your Bosch Drive System

    English – 4 Operating your Bosch Drive System Safety instructions Nyon is not a medical product. The values shown Read all the safety information and on the fitness screen may differ from the actual val- instructions. Failure to observe the ues.
  • Page 123 English – 5 in the vicinity of medical devices, service stations, Safety Instructions in Conjunction with the chemical plants, blasting areas or other areas Navigation System where there is a risk of explosion. Do not use the Do not plan any routes while riding. Make sure on-board computer with Bluetooth®...
  • Page 124 English – 6 NAVIGATION SERVICES ARE PROVIDED FOR PLAN- and water. If the liquid contacts your eyes, immedi- NING PURPOSES ONLY. INFORMATION FROM ately flush eyes with water for a minimum of NAVIGATION SERVICES MAY DIFFER FROM AC- 15 minutes and seek medical attention. TUAL CONDITIONS.
  • Page 125 English – 7 equipment generates, uses and can radiate radio fre- This equipment complies with Canada radiation expo- quency energy and, if not installed and used in accor- sure limits set forth for an uncontrolled environment. dance with the instructions, may cause harmful inter- This equipment should be installed and operated with ference to radio communications.

  • Page 126: Product Description And Specifications

    English – 8 Product Description and Specifications 1 270 U20 BN2 | (14.03.2023) Bosch eBike Systems...

  • Page 127: Product Features

    English – 9 (16) (10) (11) (15) (12) (14) (17) (13) Product Features (12) Button for decreasing the assistance level All illustrations of bike parts except for the drive unit, (13) Holder for operating unit on-board computer including operating unit, speed (14) Button for previous page sensor and the corresponding holders are schematic (15) Button for increasing the assistance level...

  • Page 128: Intended Use

    English – 10 Intended Use Technical Data The Nyon (BUI350) on-board computer is designed On-board computer Nyon for controlling the eBike and to display cycling data. Product code BUI350 In addition to the functions outlined here, changes to Total internal memory software relating to troubleshooting and functional Max.

  • Page 129: Assembly

    English – 11 Assembly Deactivate and remove the on-board computer (20) Operating unit contacts if you are fitting or working on the holder. This a) For mounting on the handlebars, custom solutions are pos- avoids malfunctions/misuse. sible even without the use of the handlebar clamps. To insert the on-board computer (5), first fit the Deactivate and remove the on-board computer lower section into the holder (4) and then press it for-...

  • Page 130: Operation

    English – 12 Operation Starting Operation of the eBike – Switch off the eBike battery using its on/off button (bicycle manufacturer-specific solutions are possi- Requirements ble when there is no access to the eBike battery on/ The eBike can only be activated when the following off button;...
  • Page 131 English – 13 eBike and the eBike is switched on, then the on-board Battery charge indicator of the eBike computer's internal battery is powered and charged battery by the eBike battery. The battery charge indicator for the eBike battery g If the on-board computer is removed from the (see "<Ride Screen>", page English –...
  • Page 132 English – 14 Full functionality cannot be guaranteed for the To do this, proceed as follows: – Press <Login> on the <Status Screen>. on-board computer if protective films are used – Select <WiFi>. on the display. – Select a network. The Nyon is supplied with a partially charged battery. –...
  • Page 133 English – 15 The following assistance levels are available as a max- vation, press the + button within 10 s and keep it imum: pressed. The eBike drive is switched on. – OFF: Drive assistance is switched off. The eBike Note: The push assistance cannot be activated at as- can only be moved by pedaling, as with a normal bi- sistance level OFF.
  • Page 134 English – 16 Without this, your activities will not be shown in the Notes on Cycling with the eBike portal or the app. The position is only recorded if you Taking care of your eBike as a user are logged into the on-board computer. Please observe the operating and storage tempera- Once synchronization is complete, the activities will tures of the eBike components.
  • Page 135 English – 17 The Nyon operating system Premium functions The standard functions of the Nyon (BUI350) operat- The Nyon operating system consists of three compo- ing system can be supplemented through the pur- nents: chase of premium functions via the App Store for 1.

  • Page 136: Displays And Settings Of The On-Board Computer

    English – 18 Displays and settings of the on-board computer Note: All interface displays and texts on the following while riding). This way, you can keep both hands on the handlebars while cycling. pages correspond to the release status of the soft- ware.
  • Page 137 English – 19 <Status Screen> Bike lighting This symbol is displayed whenever the bike lights are switched on. Battery charge indicator of eBike battery b)c) Range information Distance traveled Drive power Your performance Destination indicator a) On eBikes with ABS, the time is replaced by the letters ((ABS)) during system start-up or if there is a fault with the ABS.
  • Page 138 English – 20 – <Screen Management> Press and hold: Quick access to Bluetooth® This menu item can be used to adapt the screen menu and tile contents to suit your personal require- s11 Button for <WiFi> ments. Tap: Activate/deactivate – <Connections> Press and hold: Quick access to the Wi-Fi Here, the Bluetooth®...
  • Page 139 English – 21 – <Certificates> map section, touch the touchscreen with two fingers and spread them out. To zoom out of a section of the map, place two fingers on the touchscreen and bring them together. To move around the map, simply place two fingers on the touchscreen and move them across the map.
  • Page 140 English – 22 If you select the navigation search n1, you will be n8 Button <POI> shown the following menu: Selecting this button means you can find desti- nations of general interest in your surrounding area, such as restaurants or shopping facilities. The results are displayed in a list.
  • Page 141 English – 23 to the start of the route or begin following the naviga- <AutoZoom 2D> tion system immediately. The <AutoZoom 2D> zoom function can be found in the <Map Settings>. The map section is optimally In temperatures below 0 °C, significant deviations adapted depending on the speed.

  • Page 142: Creating Custom Screens

    English – 24 <Trip Analysis> button. Four icons are shown to you in the footer that allow you to make an adjustment. You also have the option to start the function via <Settings> → <Screens>. The following options are available to you: –...
  • Page 143 English – 25 <Heart Rate> <Max. Slope> Indicator for heart rate Indicator for maximum gradient <Calories> <Ascent> Indicator for kilocalories burned Indicator for gradient Determine destinations <Basic> (predefined screen) Here you can determine and pursue your weekly and monthly destinations. Tapping on the <Goals> tile al- lows you to switch between weekly destinations, monthly destinations and an annual overview.
  • Page 144 English – 26 The following submenus can be changed via – <Custom Riding Modes> (premium function, can the <Quick Menu>: be obtained from the App Store or Google Play – <Trip Data> Store) Via this submenu, you can select individual riding Via this submenu, you can reset all data on the dis- tance traveled so far to zero.
  • Page 145 English – 27 Code Cause Corrective measures Software version error Restart the system. If the problem persists, contact your Bosch eBike dealer. Internal drive unit fault Restart the system. If the problem persists, contact your Bosch eBike dealer. Internal software error Restart the system.
  • Page 146 English – 28 Code Cause Corrective measures Software version error Restart the system. If the problem persists, contact your Bosch eBike dealer. Authentication error Switch off the eBike system. Remove the battery pack and reinsert it. Restart the system. If the problem persists, contact your Bosch eBike dealer.

  • Page 147: Maintenance And Cleaning

    English – 29 Maintenance and cleaning Deactivate the on-board computer if you are car- rying out cleaning, maintenance or servicing work on the holder or the on-board computer. Only then malfunctions/misuse can be avoided. Do not clean any of the components with pressurized water.

  • Page 148: Battery Recycling Program

    English – 30 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 149 English – 31 Bosch eBike Systems 1 270 U20 BN2 | (14.03.2023)
  • Page 150 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 1 270 U20 BN2 (2023.03) T / 97...
  • Page 151 Ownerʼs Manual Drive Unit BDU330 | BDU380 | BDU385 | BDU386 This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 152 0 275 U07 XD3 | (13.03.2023) Bosch eBike Systems...
  • Page 153 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your Bosch drive unit ......................4 Safety instructions........................4 Product description and specifications .................... 6 Assembly ............................ 7 Operation ............................

  • Page 154: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 155: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 156: Operating Your Bosch Drive Unit

    English – 4 Operating your Bosch drive unit Safety instructions Read and understand all safety warn- is enough space between your legs and the turning pedals to avoid the risk of injury. ings and instructions. Failure to follow the below warnings could result in death After a ride, do not allow your unprotected or serious injury.
  • Page 157 English – 5 Under extreme conditions, such as con- tinuously high loads at low speed when riding up hills or carrying loads, parts of the drive unit can reach temperatures in excess of 140 °F. Please observe all local, state and federal regu- lations when registering and using eBikes.

  • Page 158: Product Description And Specifications

    English – 6 Product description and specifications Intended use The drive unit is intended exclusively for driving your eBike and must not be used for any other purpose. In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time.

  • Page 159: Assembly

    English – 7 Assembly Check speed sensor Speed Sensor (slim) The speed sensor (slim) (3) and its spoke magnet (4) must be fitted ex works such that the spoke magnet moves past the speed sensor at a distance of at least 2 mm and at most 8 mm with each rotation of the wheel.

  • Page 160: Operation

    English – 8 Operation Start-up – Switch off the eBike battery using its on/off button (bicycle manufacturer-specific solutions are possi- Requirements ble when there is no access to the eBike battery on/ The eBike can only be activated when the following off button;...
  • Page 161 English – 9 – SPORT/eMTB: – TURBO: Maximum assistance even at high ca- SPORT: Powerful assistance, for mountain biking dences, for biking sports The requested drive power appears on the display of and for cycling in urban traffic the on-board computer. The maximum drive power eMTB: Optimum assistance whatever the terrain, depends on the selected assistance level.

  • Page 162: Maintenance/Cleaning

    English – 10 Maintenance/Cleaning Note down the manufacturer and the number of WARNING the key. In case of loss of the keys, please refer to Do not open any of the components. Service an authorised Bosch eBike dealer. Please provide should only be carried out at an authorized the name of the manufacturer and the number of Bosch eBike dealer.
  • Page 163 English – 11 Taking care of your eBike Disposal Please observe the operating and storage tempera- The drive unit, on-board computer incl. tures of the eBike components. Protect the drive unit, operating unit, eBike battery, speed sen- on-board computer and eBike battery against ex- sor, accessories and packaging should be treme temperatures (e.g.
  • Page 164 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 0 275 U07 XD3 (2023.03) T / 38 Active Line/Active Line Plus/Performance Line...
  • Page 165 Ownerʼs Manual Drive Unit BDU480 CX | BDU490P This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference. Performance Line/Cargo Line...
  • Page 166 0 275 U07 XD4 | (13.03.2023) Bosch eBike Systems...
  • Page 167 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 Operating your Bosch Drive Unit......................4 Safety instructions........................4 Product description and specifications .................... 6 Assembly ............................ 7 Operation ............................ 8 Maintenance/Cleaning.........................

  • Page 168: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 169: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 170: Operating Your Bosch Drive Unit

    English – 4 Operating your Bosch Drive Unit Safety instructions Read and understand all safety warn- The push assistance function must only be used ings and instructions. Failure to follow when pushing the eBike. There is a risk of injury if the below warnings could result in death the wheels of the eBike are not in contact with the or serious injury.
  • Page 171 English – 5 Use only original Bosch eBike batteries that the manufacturer has approved for your eBike. Us- ing other eBike batteries can lead to injuries and pose a fire hazard. Bosch accepts no liability or warranty claims if other eBike batteries are used. Under extreme conditions, such as con- tinuously high loads at low speed when riding up hills or carrying loads, parts of...

  • Page 172: Product Description And Specifications

    English – 6 Product description and specifications Intended use The drive unit is intended exclusively for driving your eBike and must not be used for any other purpose. In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time.

  • Page 173: Assembly

    English – 7 Assembly Check speed sensor Speed Sensor (slim) The speed sensor (slim) (3) and its spoke magnet (4) must be fitted ex works such that the spoke magnet moves past the speed sensor at a distance of at least 2 mm and at most 8 mm with each rotation of the wheel.

  • Page 174: Operation

    English – 8 Operation Start-up The following options are available for switching off the eBike: Requirements – Press the on/off button of the on-board computer. The eBike can only be activated when the following – Switch off the eBike battery using its on/off button requirements are met: (bicycle manufacturer-specific solutions are possi- –...
  • Page 175 English – 9 – TOUR/TOUR+: – TURBO: Maximum assistance even at high ca- TOUR: Steady support, for long-range touring dences, for biking sports The requested drive power appears on the display of TOUR+: Dynamic support for natural and sporty the on-board computer. The maximum drive power driving (only in conjunction with eMTB) depends on the selected assistance level.

  • Page 176: Maintenance & Cleaning

    English – 10 Maintenance/Cleaning Note down the manufacturer and the number of WARNING the key. In case of loss of the keys, please refer to Do not open any of the components. Service an authorised Bosch eBike dealer. Please provide should only be carried out at an authorized the name of the manufacturer and the number of Bosch eBike dealer.
  • Page 177 English – 11 Taking care of your eBike Disposal Please observe the operating and storage tempera- The drive unit, on-board computer incl. tures of the eBike components. Protect the drive unit, operating unit, eBike battery, speed sen- on-board computer and eBike battery against ex- sor, accessories and packaging should be treme temperatures (e.g.
  • Page 178 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 0 275 U07 XD4 (2023.03) T / 38 Performance Line/Cargo Line...
  • Page 179 Ownerʼs Manual Battery BBS266 | BBS276 | BBR266 | BBR276 | BBP285 | BBP286 | BBP287 | BBP288 | BBP295 | BBP296 This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 180 0 275 U07 XPX | (16.03.2023) Bosch eBike Systems...
  • Page 181 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 On-product warning labels........................4 Handling the lithium-ion battery pack ....................5 Safety warnings for Bosch eBike batteries ..................5 Product description and specifications ....................

  • Page 182: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 183: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 184: On-Product Warning Labels

    English – 4 On-product warning labels To reduce the risk of injury, explosion, or fire, user must WARNING read instruction manual. Do not crush, puncture, 使用前に取扱説明書を読むこと disassemble, short terminals, or dispose in fire. Do not use 分解、 改造、 端子の短絡、 火気への投入禁止 battery once it has been impacted, sustained water damage or 故障が疑われる時は使用を停止する...

  • Page 185: Handling The Lithium-Ion Battery Pack

    English – 5 Handling the lithium-ion battery pack Safety warnings for Bosch eBike batteries Read and understand all safety warn- When the eBike battery is not in use, keep it ings and instructions. Failure to follow away from paper clips, coins, keys, nails, screws the below warnings could result in death or serious in- or other small metal objects that could make a jury.
  • Page 186 English – 6 Use the eBike battery only in conjunction with Privacy notice eBikes that have original Bosch eBike drive sys- When connecting the eBike to the Bosch Diagnostic- tems. This is the only way in which you can protect Tool or when exchanging eBike components, techni- the eBike battery against dangerous overload.

  • Page 187: Product Description And Specifications

    English – 7 Product description and specifications Product features PowerPack (13) (12) (10) (13) (11) (12) All representations of bike components are schematic (10) Cover (supplied only on eBikes with two and can deviate from your eBike. eBike battery packs) (1) Rack-mounted battery holder (11) Charger (2) Rack-mounted battery...
  • Page 188 English – 8 Product features PowerTube (12) (13) (16) (14) (14) (15) (11) All representations of bike components are schematic (13) Charging socket cover and can deviate from your eBike. (14) PowerTube safety restraint (3) Operation/state of charge indicator (15) PowerTube battery (4) On/off button (16) PowerTube safety hook (5) Key for the battery lock...

  • Page 189: Technical Data

    English – 9 Intended Use The Bosch eBike rechargeable batteries are intended exclusively for the power supply of your Bosch eBike drive unit and must not be used for any other pur- pose. Technical data Li-ion battery PowerPack 400 PowerPack 500 Product code BBS266 BBS276...

  • Page 190: Fitting

    English – 10 Fitting Ensure the eBike battery is placed on clean sur- charger and let it reach faces only. Avoid getting dirt, e.g. sand or soil, in the correct temperature the charging socket and contacts in particular. range. Testing the eBike Battery Before Using it CAUTION for the First Time Do not connect the battery pack to the charger...
  • Page 191 English – 11 Using Two eBike Batteries for One eBike (optional) The manufacturer can also equip an eBike with two eBike batteries. In this case, one of the charging sock- ets will not be accessible or it will have been sealed with a sealing cap by the bicycle manufacturer.
  • Page 192 English – 12 Inserting and Removing the eBike Battery To remove the standard battery (8), switch it off and open the lock using the key (5). Tilt the eBike When inserting the battery into the holder or re- battery out of the upper holder (7) and pull it out of moving it from the holder, always switch off the the lower holder (9).
  • Page 193 English – 13 Removing the PowerTube battery In order for the battery to be inserted, the key (5) must be inserted into the battery lock (6) and the bat- tery lock must be open. ❶ To insert the PowerTube battery (15), place it so that its contacts are in the lower holder of the frame.

  • Page 194: Operation

    English – 14 Operation Start-up If a fault is detected in the eBike battery, two of the Use only original Bosch eBike batteries that the LEDs on the battery manufacturer has approved for your eBike. Us- charge indicator (3) will ing other eBike batteries can lead to injuries and flash.

  • Page 195: Transport

    English – 15 Transport If you transport your eBike attached to the out- Always use an approved and compatible bicycle side of your car, e.g. on a bike rack, remove the rack when transporting your eBike. The Bosch on-board computer and the eBike battery to drive system adds weight to the bicycle.

  • Page 196: Storing

    English – 16 Cleaning not be immersed in water or cleaned with a high-pres- sure cleaner. Clean them carefully with a soft, damp Do not submerge your eBike components in wa- cloth (using only mild soap and water). ter, or wash with pressurized hose. Your Bosch Keep the eBike battery clean and avoid contact with drive unit is designed to be water tight to rain water skincare products, sunscreen and insect repellant.

  • Page 197: Troubleshooting

    English – 17 Troubleshooting Cause Corrective measures Two LEDs flash on the eBike battery. Contact an authorized bike dealership. eBike battery defective Three LEDs flash on the eBike battery. Disconnect the eBike battery from the charger until eBike battery too warm or too cold the charging temperature range has been reached.

  • Page 198: Battery Recycling Program

    English – 18 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 199 English – 19 Bosch eBike Systems 0 275 U07 XPX | (16.03.2023)
  • Page 200 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 0 275 U07 XPX (2023.03) T / 56...
  • Page 201 Ownerʼs Manual Charger BCS 210 | BCS230 This manual contains important safety, en Original operating instructions performance and service information. Read and understand it along with the information provided to you by your bicycle manufacturer before using the product, and keep it for reference.
  • Page 202 0 275 U07 XCX | (15.03.2023) Bosch eBike Systems...
  • Page 203 English – 1 Table of Contents Introduction ............................. 2 About Warnings..........................2 General Warnings ......................... 2 Using your Manual ........................3 On-product warning labels........................4 Operating the Charger ........................5 Safety Instructions........................5 Product Description and Specifications ................... 7 Operation ............................ 9 Maintenance/cleaning .........................

  • Page 204: Introduction

    English – 2 Introduction About Warnings This manual contains many DANGER, WARNING, – The combination of the safety alert symbol and the word WARNING indicates a hazardous situation and CAUTION indicators concerning the conse- that, if not avoided, could result in death or serious quences of failure to use, assemble, maintain, store, injury.

  • Page 205: Using Your Manual

    English – 3 Using your Manual In addition to the functions outlined here, changes to software relating to troubleshooting and functional modifications may be introduced at any time. Graphics The bicycle shown in this manual may differ slightly from your bicycle, but will be similar enough to help you understand our instructions.

  • Page 206: On-Product Warning Labels

    English – 4 On-product warning labels Wide range charger Compact charger A short version of important safety warnings in Eng- lish, French and Spanish with the following content can be found on the bottom side of the charger (marked with number (4) in the representation on the graphics page): –...

  • Page 207: Operating The Charger

    English – 5 Operating the Charger Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE WARNING INSTRUCTIONS – Use only the original Bosch battery charger sup- This manual contains important safety and operat- plied with your eBike or one approved for your ing instructions for this battery charger.
  • Page 208 English – 6 Persons who are not capable of safely operating signed to provide reasonable protection against harmful interference in a residential installation. This the charger because of their physical, sensory equipment generates, uses and can radiate radio fre- or mental limitations, or because of their lack of quency energy and, if not installed and used in accor- experience or knowledge, may only use this dance with the instructions, may cause harmful inter-...

  • Page 209: Product Description And Specifications

    English – 7 Product Description and Specifications Product Features (1) Charger (2) Device socket (3) Device connector (4) Charger safety instructions (5) Charging connector Bosch eBike Systems 0 275 U07 XCX | (15.03.2023)
  • Page 210 English – 8 Technical data Charger Wide Range Charger Compact Charger (36–4/100-230) (36–2/100-240) Product code BCS210 BCS230 Rated voltage 90−264 90−264 Frequency 47−63 47−63 Battery charging voltage Charging current (max.) Charging time – PowerPack 400, approx. – PowerPack 500, approx. Operating temperature °F +32 to +104...

  • Page 211: Operation

    English – 9 Operation Start-up (8) Rack-mounted battery (9) Operation/state of charge indicator Connecting the charger to the mains (10) On/off button for eBike battery (11) Standard battery Switch the eBike battery off and remove it from its holder on the eBike. When doing so, read and ob- serve the operating instructions of the eBike battery.

  • Page 212: Charging Process

    English – 10 ble, remove the eBike battery from the holder and charge it in a more suitable location. When doing so, read and observe the operating instructions of the eBike battery. Charging Process for Two eBike Batteries If two eBike batteries are fitted to an eBike, both eBike batteries can be charged using the uncovered connection.

  • Page 213: Maintenance/Cleaning

    English – 11 switched off. The charging process is terminated. The Note: If you have charged the battery on the eBike, state of charge can be displayed for 3 seconds by carefully close the charging socket (6) with the pressing the on/off button (10) on the eBike battery. cover (7) after charging, so that no dirt or water can get in.

  • Page 214: Troubleshooting

    English – 12 Troubleshooting Cause Corrective measures Two LEDs flash on the eBike battery. Contact an authorized bike dealership. eBike battery defective Three LEDs flash on the eBike battery. Disconnect the eBike battery from the charger until eBike battery too warm or too cold the charging temperature range has been reached.

  • Page 215: Battery Recycling Program

    English – 13 Battery Recycling Program The drive unit, on-board computer incl. operating unit, eBike battery, speed sen- sor, accessories and packaging should be disposed of in an environmentally correct manner. Do not dispose of eBikes and their components with household waste.
  • Page 216 Robert Bosch GmbH 72757 Reutlingen Germany www.bosch-ebike.com 0 275 U07 XCX (2023.03) T / 43...
  • Page 217 Please refer to the website (Menu/Support) for the latest revision of this manual. New features, as described in the latest manual, may not be applicable on your electric bike. TK24 Bosch eBike Systems BS2 EN-US (28mph) Rev. 1 © 2023 Trek Bicycle Corporation. All rights reserved. June 2023...
  • Page 218 TK24 Bosch eBike Systems BS2 EN-US (28mph) Rev. 1 June 2023...

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