Trek Sport EQ 4 Service Manual

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2023 Powerfly HT
Sport EQ 4 and Sport EQ 7 Gen 3
4, 5 and 7 Gen 4
SERVICE MANUAL

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Summary of Contents for Trek Sport EQ 4

  • Page 1 2023 Powerfly HT Sport EQ 4 and Sport EQ 7 Gen 3 4, 5 and 7 Gen 4 SERVICE MANUAL...
  • Page 2 Notice: Measurements of actual tires may vary. Always verify there is sufficient clearance between the tire and the frame. Improper tire size could damage the bicycle Axle to Race frame. Trek recommends 6mm clearance above and on both sides of the tire. Frame size Maximum tire size XS, S 27.5″...
  • Page 3 2023 Powerfly Hard Tail Thru axle and derailleur hanger 10 Nm 23 Nm Tools Thru axle, 174 x 12 mm — W518983 • Grease Derailleur hanger — W572370 • Torque spanner with 20 mm socket Closed convert hardtail and horizontal sliding drop- out hardware, M12 x 1 mm —...
  • Page 4: Cable Routing

    2023 Powerfly Hard Tail Cable routing M, L, and XL frames XS and S frames 0.4Nm 0.4Nm     Non-drive side Dropper post cable Housing guides, XS and S frames — W594006 Display cable — EB12.120.005* Housing guides, M, L, XL frames — W519232 Derailleur housing 10 Bolts, M3 x 10 mm —...
  • Page 5: Frame Guards

    2023 Powerfly Hard Tail Frame guards 5 Nm 5 Nm Chainstay guard — W591958 Adhesive guard Drive unit guard — W5272058 Use isopropyl alcohol to clean the frame surface where the guard is attached. Wait for the alcohol to dry before apply- Screws, stainless steel, M5 x 10 mm —...
  • Page 6 2023 Powerfly Hard Tail Rear mudguard and rack — 29" wheel 5 x 20 5 x 14 5 Nm 5 Nm Rear rack — W5289961 Rear mudguard, 29" wheel — W583413 Bolts, stainless steel, M5 x 14 mm Bolts, stainless steel, M5 x 20 mm —...
  • Page 7 2023 Powerfly Hard Tail Rear mudguard and rack — 27.5” wheel M5 X 35 M5 x 14 M5 x 30 M5 x 20 5 Nm 5 Nm 5 Nm 5 Nm Rear rack — W5289961 Bolts, stainless steel, M5 x 20 mm Rear mudguard, 27.5"...
  • Page 8: Front Mudguard

    2023 Powerfly Hard Tail Front mudguard 27.5" wheel 29" wheel M5 x 12 M6 x 10 M5 x 10 M5 x 8 5 Nm 5.5 Nm 4 Nm 5 Nm Bolt, M6 x 10 mm, stainless steel Front mudguard and strut, 27.5” — 601256 (a longer bolt may be required if using a light mounting bracket)
  • Page 9 2023 Powerfly Hard Tail RIB — battery assembly 2.5 Nm 4 Nm 2.5 Nm Battery, Vertical, Smart System Bolts, M3 x 8 mm — W5269016 500 Wh — EB12.100.018* 625 Wh — EB12.100.012* Docking bracket — W5252240 Socket head screws, M3 x 12 mm — W5257054 Bolts, M3 x 20 mm —...
  • Page 10 2023 Powerfly Hard Tail RIB — docking assembly Lower assembly Upper assembly Tip: Use the hex tool to depress the plunger to create access to the screw in the ejector assembly. 2 Nm 2 Nm 3 Nm 3 Nm 5 Nm Alignment plate —...
  • Page 11 2023 Powerfly Hard Tail Remote and displays LED remote LED remote — 5288736 LED remote universal clamp — 5288743 Kiox 300 Kiox 300 — 5288735 Intuvia 100 Intuvia 100 — EB13.100.00F *Bosch part number. Not available on trekbikes.com.
  • Page 12: Drive System Components

    2023 Powerfly Hard Tail Drive system components Drive unit and mounting bolts Speed sensor 20 Nm Speed sensor — 5284750 Bolt, stainless steel, M4 x 8 mm — W562831 Rotor mount speed sensor magnet — W5252927 20 Nm Mounting bolts, TP40 — 5265419 Battery: charge port cover Charge port cover —...
  • Page 13: Specifications

    Improper tyre size could damage the Axle to Race bicycle frame. Trek recommends 6mm clearance above and on both sides of the tyre. Frame size Maximum tyre size XS, S 27.5″...

This manual is also suitable for:

Sport eq 7 gen 3

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