Lopi 4415ST HO GS2 Installation Manual
Lopi 4415ST HO GS2 Installation Manual

Lopi 4415ST HO GS2 Installation Manual

Fireplace (aust)
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or
mobile home, where not prohibited by
local codes.
This appliance is only for use with the
type(s) of gas indicated on the rating
plate. A conversion kit is supplied
with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-owner
and explain operation of this heater.
 Copyright 2018, T.I.
$10.00
100-01427
4415 HO ST
Fireplace (Aust)
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.8
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
12/23/2024
GMK 10166
Bella Vista NSW
Australia 2153

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Summary of Contents for Lopi 4415ST HO GS2

  • Page 1 4415 HO ST Fireplace (Aust) • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS/NZS 5263.1.8 GMK 10166 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 4415 HO See-Through fireplace. For operating and maintenance instructions, refer to the Owner's Manual. © Travis Industries 12/23/2024 - 1427 4415 HO ST (AUST)
  • Page 3: Table Of Contents

    Table of Contents Mantel Requirements ..........36 Overview ..............2 Use of a Non-Combustible Mantel Below Listed Installation Options ..........6 Mantel Clearances ............ 37 Heating Specifications ..........6 Steps for Finalizing the Installation ......38 Dimensions ............... 6 Air Shutter Adjustment ............ 39 Packing List ..............
  • Page 4: Safety Precautions

    Safety Precautions Safety Warnings • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
  • Page 5 Safety Precautions Safety Warnings (continued) Allow the heater to cool before carrying out any maintenance or cleaning. • • Operate the heater according to the instructions included in this manual. If the main burners do not start correctly turn the gas off and call your dealer for service. •...
  • Page 6: Features And Specifications

    Features and Specifications Installation Options • Residential or Mobile Home • Internal or External Chase Raised or Floor Placement Bedroom Approved • • Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square meters)* Up to 195 Up to 195 Maximum Input Per Hour (MJ/H) 42.0 44.31...
  • Page 7: Packing List

    Installation (for qualified installers only) Packing List Propane Conversion Kit • Remote Control • 4 AA Batteries, 3 AAA Batteries • Glass Latch Tool • (2) Firestops (8” Diameter) • Non-Combustible Framing (6 pieces) • Minimum Vent Pipe Shield (Top, bottom, 2 wings & 18 screws) •...
  • Page 8: Fireplace Placement Requirements

    Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent • Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) • •...
  • Page 9: Televisions Placed Above The Fireplace

    Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel Between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty.
  • Page 10: Using A Buildout Above Fireplace And Television

    Installation (for qualified installers only) Using a Buildout Above Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.
  • Page 11: Using A Buildout Below A Television

    Installation (for qualified installers only) Using a Buildout Below a Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television.
  • Page 12: Minimum Framing Dimensions

    Installation (for qualified installers only) Minimum Framing Dimensions © Travis Industries 12/23/2024 - 1427 4415 HO ST (AUST)
  • Page 13: Nailing Brackets - Flush Install

    Installation (for qualified installers only) Nailing Brackets – Flush Install The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner- to-corner the fireplace should be square.
  • Page 14 Installation (for qualified installers only) Removing the Front Panel The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover (a) Remove the center nut. (b) Loosen the two outer nuts.
  • Page 15: Gas Line Requirements

    Installation (for qualified installers only) Gas Line Requirements The gas line must be installed in accordance with all local codes and the requirements listed below. • In the absence of local codes, follow ANSI 223.1 in US/Canada or AS/NZS 5601.1 in Australia. •...
  • Page 16: Gas Line Location

    Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below).
  • Page 17: Electrical Connection

    Installation (for qualified installers only) Electrical Connection The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified • installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. •...
  • Page 18: Vent Requirements

    Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never • be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.
  • Page 19: Vent Installation

    Installation (for qualified installers only) Vent Installation Slide the vent sections together and turn 1/4 turn until the sections lock in place. • Screws are not required to secure the vent. However, three screws may be used to secure vent •...
  • Page 20: Minimum Vent Pipe Shield - Used For Minimum Vent Applications Only

    Installation (for qualified installers only) Minimum Vent Pipe Shield – Used for Minimum Vent Applications Only The minimum vent pipe shield is required when running minimum vent configurations (see page 25). The shield is shipped with the fireplace and must be installed as shown below. ASSEMBLY: Assemble the top, bottom, and wings as shown in the illustration below (use the included screws).
  • Page 21: Vent Clearances When Venting Vertically

    Installation (for qualified installers only) Vent Clearances when Venting Vertically The framing for this fireplace may interfere with the vent clearances when the vent is routed vertically. The installer must carefully plan the installation to allow for proper vent clearances in the area directly above the fireplace enclosure.
  • Page 22: Approved Vent Configurations

    Installation (for qualified installers only) Approved Vent Configurations Restrictor Position Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and • exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions.
  • Page 23: Intake Restrictor

    Installation (for qualified installers only) Intake Restrictor The intake restrictor is accessed by removing the burner (see LP Conversion Instructions on page 47 for details). The intake restrictor is shipped in the open position (position # 1). Follow the directions below to change the intake restrictor to position # 2 or # 3.
  • Page 24: Diffuser

    Installation (for qualified installers only) Diffuser The diffuser is located inside the inner flue assembly (accessed by removing the exhaust restrictor). © Travis Industries 12/23/2024 - 1427 4415 HO ST (AUST)
  • Page 25: Minimum Vent Configuration

    Installation (for qualified installers only) Minimum Vent Configuration • Use 5x8” Diameter Coaxial Vent • NOTE: Use the included pipe shield and both 8” firestops (use on front and back of wall penetration). • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
  • Page 26: Vent Configuration: Vertical Termination

    Installation (for qualified installers only) Vent Configuration: Vertical Termination • Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). • NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded.
  • Page 27: Vent Configuration: Horizontal Termination With Vertical Rise

    Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise • Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). • NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded.
  • Page 28: Vent Configuration: Horizontal Termination With Vertical Rise - 8" Vent

    Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise – 8” Vent • Use 5x8” Diameter Coaxial Vent • NOTE: Use the included firestop (s). The included heat shield may be discarded. • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.
  • Page 29: Termination Requirements

    Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1"...
  • Page 30: Hearth Requirements

    Installation (for qualified installers only) Hearth Requirements If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the • unit is above the carpet surface or flooring material. WARNING: A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater.
  • Page 31: Non-Combustible Framing (Included)

    Installation (for qualified installers only) Non-Combustible Framing (included) The fireplace includes non-combustible framing members. Attach them to the fireplace and framing • following the directions below. 1) Remove the screws on top of the fireplace used to secure the framing members (see illustration below).
  • Page 32: Facing Requirements

    Installation (for qualified installers only) Facing Requirements Non-combustible facing must extend from the base of the fireplace to the top of the horizontal support • (37-3/8” above the base). See illustration below for details. Non-combustible facing must extend the entire width of the unit to the framing opening on both sides. •...
  • Page 33: Facing Example - Flush Install

    Installation (for qualified installers only) Facing Example – Flush Install • We recommend a non-combustible board (such as 9mm or 12mm Fiber Cement Sheeting) be placed over the front of the fireplace around the perimeter of the glass opening (do not place over the ledge to the glass opening).
  • Page 34 Installation (for qualified installers only) Facing Example – Tile-Over Install Install cement board (or other non-combustible) from the base of the fireplace to the top of the • horizontal support (37-3/8” above the base) and to the framing opening on both sides (see “a” below). Drywall (or other combustible) may be placed above the horizontal support (37-3/8”...
  • Page 35 Installation (for qualified installers only) Do Not Drill or Screw Zone When using screws to secure tile-board or other non-combustible to the front of the fireplace, make sure to avoid the area shown below. Make sure screws penetrate no more than ½” (13mm) into the fireplace. Maximum Screw Penetration = 1/2"...
  • Page 36: Mantel Requirements

    Installation (for qualified installers only) Mantel Requirements If installing a TV above a mantel, see the section “Televisions Placed Above the Fireplace” on page 9. • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured •...
  • Page 37: Use Of A Non-Combustible Mantel Below Listed Mantel Clearances

    Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non- combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: •...
  • Page 38: Steps For Finalizing The Installation

    Installation (for qualified installers only) Steps for Finalizing the Installation 1. Remove the glass frame (make sure it is the SERVICE SIDE see page 41). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
  • Page 39: Air Shutter Adjustment

    Installation (for qualified installers only) Start the heater. Leak test all gas joints. 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting.
  • Page 40: Convection Air Diverter (Front Vs. Back)

    Installation (for qualified installers only) Convection Air Diverter (Front vs. Back) This fireplace is equipped with an air deflector to allow the heated convection air to be directed to the front, back, or both. To adjust the air deflector, remove the glass frame and locate the two 3/4” holes in the firebox ceiling. Use a 7/16”...
  • Page 41: Glass Frame Removal And Installation

    Installation (for qualified installers only) Glass Frame Removal and Installation ONE SIDE HAS GLASS LATCHES – ONE SIDE USES SCREWS – MAKE SURE TO ACCESS THE SIDE WITH GLASS LATCHES. A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.
  • Page 42 Installation (for qualified installers only) 2. Remove the three screws holding the screen in place (1/4” nutdriver- magnetic driver recommended). Then pivot the screen down slightly until the clips on the bottom disengage from the glass frame. Follow the instructions below for appliances made after July 2020. The barrier screen has slotted brackets on top and tabs on the bottom.
  • Page 43 Installation (for qualified installers only) Lift on the barrier screen assembly until the top brackets are clear of the tabs on the glass frame assembly. • Direct the top edge of the barrier screen forward NOTE: The tabs on the bottom of the barrier screen are long enough that they will still be in the bottom brackets on the glass frame assembly when the top is free.
  • Page 44 Installation (for qualified installers only) 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. ©...
  • Page 45: Fireback Installation

    Installation (for qualified installers only) Fireback Installation Fireplace must not be operated without the firebacks in place. The directions below show installation of metal firebacks. If using ceramic firebacks, follow the directions included with the firebacks (the rear fireback clips are removed and discarded). CLEANING ENAMEL FIREBACKS We recommend cleaning the enamel surface with glass cleaner and a soft cloth.
  • Page 46: Crushed Glass Installation

    Installation (for qualified installers only) Crushed Glass Installation Do not allow the crushed glass to block the air slots or to become too thick (maximum 1 layer deep on the burner). Failure to properly install glass may lead to sooting and improper burning.
  • Page 47: Lp Conversion Instructions

    Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 48 Installation (for qualified installers only) 4. Remove the burner. It is held in place with 6 screws (1/4” nutdriver). 5. Remove the burner support as shown below. It is held in place with 10 screws (1/4” nutdriver). 6. Remove and discard the NG (stock) manifold cover and orifice gasket (1/4” nutdriver). Install the LP manifold cover included in the owner’s pack.
  • Page 49 Installation (for qualified installers only) 7. Follow the directions below to replace the orifice. 8. Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
  • Page 50 Installation (for qualified installers only) 9. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see below) – MAKE SURE IT IS CORRECTLY ORIENTED.
  • Page 51: Wiring Diagram

    Installation (for qualified installers only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 12/23/2024 - 1427 4415 HO ST (AUST)
  • Page 52 Index LP Conversion Instructions ......47 Additional Items Required ........7 Mantel Column Clearances ......36 Air Shutter Adjustment ........39 Mantel Requirements ........36 Altitude Considerations ........18 Minimum Framing Dimensions ......12 Approved Vent ..........18 Overview ............2 Approved Vent Configurations ......

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