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Perform the work described in these setup instructions before the vehicle is delivered to the customer. Read the setup instructions in their entirety before beginning work.
These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest of technical advancement without at the same time updating this manual.
We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It is assumed that the work will be performed by a fully trained mechanic.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard. Issued by: TÜV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
390 Adventure EU (F5303T5, F5303T6)
390 Adventure B.D. EU (F5303T7, F5303T8)
390 Adventure B.D. 2 EU (F5303T7L, F5303T8L)
390 Adventure B.D. 3 EU (F5303TA)
390 Adventure AU (F5360T5, F5360T6)
390 Adventure JP (F5386T5, F5386T6)
390 Adventure US (F5375T5, F5375T6) 390 Adventure AR (F5342T5, F5342T6)
390 Adventure BR (F5340T5, F5340T6) 390 Adventure CN (F5387T5, F5387T6)
390 Adventure CO (F5341T5, F5341T6)
390 Adventure MY (F5389T5, F5389T6)
390 Adventure PH (F5382T5, F5382T6)
390 Adventure TH (F5383T5, F5383T6)
*3214254en*
3214254en
The meaning of specific symbols is described below.
The typographical formats used in this document are explained below.
Proprietary name | Indicates a proprietary name. |
Name® | Indicates a protected name. |
Brand™ | Indicates a brand available on the open market. |
Underlined terms | Refer to technical details of the vehicle or indicate technical terms, which are explained in the glossary. |
This vehicle was blocked for transport in the software.
To operate the vehicle, the vehicle electronics must be enabled.
This process is conducted during initial setup in KTMDealer.net. Enabling ensures that the initial setup in KTMDealer.net is documented.
Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
Info
Make sure that the vehicle is permanently enabled before handing it over to the customer.
Diagnostics connector 1 is located under the passenger seat.
Danger of accidents A repaired handlebar poses a safety risk.
If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result.
Info
Make sure the cables and wiring are positioned correctly.
Guideline
Screw, handlebar clamp | M8 | 20 Nm (14.8 lbf ft) |
The lettering on the handlebar is in the middle of the handlebar clamp.
The brake line is correctly hooked into the bracket, as shown in the figure.
The brake line is not correctly hooked into the bracket
Info
If the vulcanized part of the front brake line is not hooked into the bracket, the brake line can be squeezed when turning.
Guideline
Nut, left rear mirror | M10x1.25 | 16 Nm (11.8 lbf ft) |
Nut, right rear mirror | M10LHx1.25 | 16 Nm (11.8 lbf ft) |
Guideline
Remaining screws, chassis | M5 | 5 Nm (3.7 lbf ft) |
Info
An assistant prevents the motorcycle from falling over.
Risk of injury Battery acid and battery gases cause serious chemical burns.
Info
Read the notes in the 12 V battery accessory pack.
Note
Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip.
Clutch lever play A | 1... 3 mm (0.04... 0.12 in) |
» If the clutch lever play changes:
Guideline
Clutch lever play A | 1... 3 mm (0.04...0.12 in) |
Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly.
|
Preparatory work
Main work
Main work
Finishing work
Risk of injury Battery acid and battery gases cause serious chemical burns.
Note
Environmental hazard 12 V batteries contain environmentally hazardous materials.
Note
Environmental hazard Hazardous substances cause environmental damage.
Info
Even when there is no load on the 12-V battery, it discharges steadily each day.
The charging level and the method of charging are very important for the service life of the 12-V battery.
Rapid recharging with a high charging current shortens the service life of the battery.
If the charging current, charging voltage, or charging time is exceeded, electrolyte escapes through the safety valves. This reduces the capacity of the 12-V battery.
If the 12-V battery is depleted by repeated starting, the 12-V battery must be charged immediately. If the 12-V battery is left in a discharged state for an extended period, it will become deeply discharged and sulfating occurs, destroying the battery.
The 12-V battery is maintenance-free. The acid level does not have to be checked.
Preparatory work
Main work
Alternative 1
US battery charger XCharge‑professional (00029095051)
Alternative 2
UK battery charger XCharge‑professional (00029095052)
Info
Follow the instructions of the charger and the manual.
Guideline
The charging current, charging voltage, and charging time must not be exceeded. | |
Recharge the 12-V battery regularly when the motorcycle is not being used | 3 months |
Finishing work
Preparatory work
Main work
Connecting the negative cable of the 12-V battery
Main work
Finishing work
Main work
12-V battery (ETZ‑9‑BS) |
Guideline
Screw, cross connector | M6 | Nm (11.1 lbf ft) |
Finishing work
Condition
The motorcycle is stationary.
Setting the clock
Setting the date
Fire hazard Fuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
Note
Environmental hazard Improper handling of fuel is a danger to the environment.
Note Danger of damage The ignition key may break if overloaded.
Damaged ignition keys must be replaced.
Fire hazard Fuel is highly flammable, toxic and a health hazard.
Fire hazard Fuel is highly flammable.
The fuel in the fuel tank expands when warm and can escape if overfilled.
Danger of poisoning Fuel is poisonous and a health hazard.
Note
Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged.
In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system.
Note
Total fuel tank capacity, approx. | 14.5 l (3.83 US gal) | Super unleaded (ROZ 95) (KTM 390 Duke EU/AU/JP/US, AR/CN/CO, MY/PH) |
Total fuel tank capacity, approx. | Gasohol 95 E20 (RON 95) (390 Adventure TH) | |
Total fuel tank capacity, approx. | Super unleaded, type C (ROZ 95/RON 95/PON 91) (390 Adventure BR) |
Guideline
Distance B | 5 cm (2 in) |
Guideline
Distance A | 5 m (16 ft) |
The light-dark boundary must be exactly on the lower marking when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable.
» If the boundary between light and dark does not meet specifications:
Preparatory work
Main work
Info
Turn clockwise to increase the headlight range; turn counterclockwise to reduce the headlight range. If you have a payload, you may have to correct the headlight range.
Screw 1 also secures the headlight. Ensure the screw is always screwed in far enough.
Guideline
The light-dark boundary must lie exactly on lower marking B when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable. |
Screw, chain guard | EJOT PT® K60x30 | 3 Nm (2.2 lbf ft) | |||
Remaining screws, chassis | M4 | 4 Nm (3 lbf ft) | |||
Screw, tail light | M4 | 2 Nm (1.5 lbf ft) | |||
Remaining nuts, chassis | M5 | 5 Nm (3.7 lbf ft) | |||
Remaining screws, chassis | M5 | 5 Nm (3.7 lbf ft) | |||
Screw, chain guard | M5 | 7 Nm (5.2 lbf ft) | Loctite®243™ | ||
Screw, compensating tank cap lock, rear brake | M5 | 9 Nm (6.6 lbf ft) | |||
Screw, fuel tank cover | M5 | 4 Nm (3 lbf ft) | |||
Screw, outer clutch cable guide | M5 | 5 Nm (3.7 lbf ft) | Loctite®243™ | ||
Screw, side stand sensor | M5 | 5 Nm (3.7 lbf ft) | Loctite®243™ | ||
Nut, foot brake lever adjustment | M6 | 9 Nm (6.6 lbf ft) | |||
Remaining nuts, chassis | M6 | 15 Nm (11.1 lbf ft) | |||
Remaining screws, chassis | M6 | 9 Nm (6.6 lbf ft) | |||
Screw, ABS hose clamp | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, ABS module | M6 | 10 Nm (7.4 lbf ft) | |||
Screw, ABS module retaining bracket on frame | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, air filter box | M6 | 6 Nm (4.4 lbf ft) | |||
Screw, brake fluid reservoir for rear brake | M6 | 8 Nm (5.9 lbf ft) | Loctite®243™ | ||
Screw, brake hose clamp | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, chain sliding guard | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, combination instrument | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, compensating tank | M6 | 5 Nm (3.7 lbf ft) | |||
Screw, damper block | M6 | 8 Nm (5.9 lbf ft) | |||
Screw, engine sprocket cover | M6 | 8 Nm (5.9 lbf ft) | |||
Screw, foot brake cylinder | M6 | 9 Nm (6.6 lbf ft) | Loctite®243™ | ||
Screw, front fender | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, front seat fixing | M6 | 6 Nm (4.4 lbf ft) | |||
Screw, front spoiler | M6x13 | 9 Nm (6.6 lbf ft) | |||
Screw, front spoiler rear | M6x9 | 9 Nm (6.6 lbf ft) | |||
Screw, fuel pump | M6 | 10 Nm (7.4 lbf ft) | |||
Screw, fuel tank trim | M6 | 5 Nm (3.7 lbf ft) | |||
Screw, fuel tank trim | M6 | 7 Nm (5.2 lbf ft) | |||
Screw, headlight | M6 | 8 Nm (5.9 lbf ft) | |||
Screw, holder of fuel vapor valve | M6 | 9 Nm (6.6 lbf ft) | |||
Screw, ignition coil | M6 | 8 Nm (5.9 lbf ft) | |||
Screw, ignition lock (tamper-proof screw) | M6 | 13 Nm (9.6 lbf ft) | |||
Screw, license plate holder | M6 | 12 Nm (8.9 lbf ft) | Loctite®243™ |
Screw, lower rear panel | M6 | 7 Nm (5.2 lbf ft) | |
Screw, magnetic holder on side stand | M6 | 5 Nm (3.7 lbf ft) | Loctite®243™ |
Screw, main silencer | M6 | 12 Nm (8.9 lbf ft) | |
Screw, main silencer retaining bracket | M6 | 9 Nm (6.6 lbf ft) | |
Screw, protective plate | M6 | 8 Nm (5.9 lbf ft) | |
Screw, radiator holder | M6 | 10 Nm (7.4 lbf ft) | |
Screw, radiator shield | M6 | 7 Nm (5.2 lbf ft) | |
Screw, rear splash protector | M6 | 9 Nm (6.6 lbf ft) | |
Screw, rear wheel speed sensor | M6 | 8 Nm (5.9 lbf ft) | Loctite®243™ |
Screw, shift lever linkage | M6 | 11 Nm (8.1 lbf ft) | Loctite®243™ |
Screw, side stand sensor cable holder | M6 | 9 Nm (6.6 lbf ft) | Loctite®243™ |
Screw, tilt sensor | M6 | 8 Nm (5.9 lbf ft) | Loctite®243™ |
Screw, wheel speed sensor holder | M6 | 8 Nm (5.9 lbf ft) | |
Nut, rear sprocket | M8 | 38 Nm (28 lbf ft) | |
Remaining nuts, chassis | M8 | 30 Nm (22.1 lbf ft) | |
Remaining screws, chassis | M8 | 25 Nm (18.4 lbf ft) | |
Screw, bottom triple clamp | M8 | 12 Nm (8.9 lbf ft) | |
Screw, engine bearer | M8 | 22 Nm (16.2 lbf ft) | |
Screw, foot brake lever | M8 | 16 Nm (11.8 lbf ft) | Loctite®243™ |
Screw, fork stub | M8 | 15 Nm (11.1 lbf ft) | |
Screw, front brake disc | M8 | 29 Nm (21.4 lbf ft) | Loctite®243™ |
Screw, front seat fixing | M8 | 25 Nm (18.4 lbf ft) | |
Screw, front wheel spindle | M8 | 25 Nm (18.4 lbf ft) | |
Screw, fuel tank | M8 | 20 Nm (14.8 lbf ft) | |
Screw, grab handle | M8 | 22 Nm (16.2 lbf ft) | |
Screw, handlebar clamp | M8 | 20 Nm (14.8 lbf ft) | |
Screw, horn | M8 | 12 Nm (8.9 lbf ft) | |
Screw, main silencer | M8 | 23 Nm (17 lbf ft) | |
Screw, passenger footrest unit | M8 | 20 Nm (14.8 lbf ft) | Loctite®243™ |
Screw, rear brake disc | M8 | 29 Nm (21.4 lbf ft) | Loctite®243™ |
Screw, rear seat fixing | M8 | 18 Nm (13.3 lbf ft) | |
Screw, seat support plate | M8 | 18 Nm (13.3 lbf ft) | |
Screw, subframe | M8 | 25 Nm (18.4 lbf ft) | Loctite® 620™ |
Screw, top triple clamp | M8 | 15 Nm (11.1 lbf ft) | |
Screw, front brake caliper | M8x1 | 30 Nm (22.1 lbf ft) | Loctite®243™ |
Banjo bolt, brake line | M10 | 24 Nm (17.7 lbf ft) |
Fitting side stand | M10 | 35 Nm (25.8 lbf ft) | Loctite®243™ |
Remaining nuts, chassis | M10 | 50 Nm (36.9 lbf ft) | |
Remaining screws, chassis | M10 | 45 Nm (33.2 lbf ft) | |
Screw, engine bearer | M10 | 49 Nm (36.1 lbf ft) | Loctite®243™ |
Screw, handlebar support | M10 | 40 Nm (29.5 lbf ft) | |
Fitting, shock absorber, bottom | M10x1.25 | 50 Nm (36.9 lbf ft) | Loctite®243™ |
Nut, left rear mirror | M10x1.25 | 16 Nm (11.8 lbf ft) | |
Nut, right rear mirror | M10LHx1.25 | 16 Nm (11.8 lbf ft) | |
Nut, side stand bracket | M10x1.25 | 35 Nm (25.8 lbf ft) | |
Screw, combination instrument bracket | M10x1.25 | 21 Nm (15.5 lbf ft) | |
Screw, front footrest bracket | M10x1.25 | 44 Nm (32.5 lbf ft) | Loctite®243™ |
Screw, front footrest bracket / engine bearer | M10x1.25 | 49 Nm (36.1 lbf ft) | |
Screw, top shock absorber | M10x1.25 | 50 Nm (36.9 lbf ft) | Loctite®243™ |
Stud, rear sprocket | M10x1.25 | 50 Nm (36.9 lbf ft) | |
Nut, rear wheel spindle | M14x1.5 | 100 Nm (73.8 lbf ft) | |
Nut, swingarm pivot | M14x1.5 | 100 Nm (73.8 lbf ft) | |
Screw, steering head, top | M16x1.5 | 53 Nm (39.1 lbf ft) | |
Lambda sensor | M18x1.5 | 19 Nm (14 lbf ft) | |
Adjusting ring, link fork bearing | M22x1 | Tighten and ensure that there is no play | |
Nut, steering head | M30x1 | 1st stage 45 Nm (33.2 lbf ft) 2nd stage (loosen, counterclockwise) 2 turns 3rd stage 5 Nm (3.7 lbf ft) |
Standard/classification
Guideline
Info
Do not use fuel made of methanol (e.g., M15, M85, M100).
Do not use fuel with less than 19% ethanol (e.g., E10).
Do not use fuel with more than 20% ethanol (e.g., E30, E85, E100).
Standard/classification
Guideline
Info
Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
Standard/classification
Guideline
Info
Do not use fuel made of methanol (e.g., M15, M85, M100).
Do not use fuel with less than 19% ethanol (e.g., E10).
Do not use fuel with more than 27% ethanol (e.g., E30, E85, E100).
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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