Table of Contents Preface ..............6 Read and retain instructions .
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Inspection and maintenance ..........27 Tasks between uses .
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Neither Stratasys nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein. Notify us if you have any suggestions for improvements or amendments or have found errors in this publication.
The Stratasys ProLight is a large-format 3D printing post-cure chamber. Post-curing printed parts in the Stratasys ProLight strengthens them with heat and 450 nm light and brings them to their optimal mechanical properties. Post-curing is also a required step in workflows using Stratasys dental or medical resins to make biocompatible parts.
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This product is protected under warranty. Stratasys offers a warranty for all Stratasys-branded hardware. Unless otherwise expressly stated, the Terms of Service, including the Warranty, constitute the entire agreement between you and Stratasys with respect to the Service and any product you purchase from Stratasys and supersedes all prior or contemporaneous communications, proposals, and agreements, whether electronic, oral, or written, between you and Stratasys.
Introduction Intended use The Stratasys ProLight post-cures 3D printed parts with a combination of heat and light. The final performance characteristics of cured photopolymer resin may vary according to your compliance with the instructions for use, application, operating conditions, material combined with, end use, or other factors.
Technical specifications Parameter Unit Unit Stratasys ProLight Installation surface Benchtop unit Minimum dimensions for convenient 90 × 85 × 55 cm access 35.5 × 33.5 × 21.7 in (W × D × H) Product dimensions (W × D × H) 69 ×...
For detailed guidance and visual assistance, visit https://support.stratasys.com/en/Printers/ Cleaning-Systems/ProLight. The Stratasys ProLight display is a touchscreen interface. The touchscreen displays post-cure information (time, temperature, and selected material), settings, and error messages. The touchscreen serves as the user interface for the machine.
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The home screen displays the preheating time and temperature, post-cure time and temperature, current resin, device status, and serial number. The following screens and options are accessible via the home screen on the Stratasys ProLight display: Settings Connectivity Update Firmware...
MANDATORY ACTION: Disconnect before carrying out maintenance or repair. MANDATORY ACTION: Wear eye protection. MANDATORY ACTION: Wear thermal-insulating silicone gloves when handling hot build chambers. Component and subsystem safety 3.1.1 General The Stratasys ProLight is a professional appliance that includes electronic components. As...
Accumulation of cured material creates the possibility of malfunction. The Stratasys ProLight uses heat as well as 450 nm light to post-cure 3D printed parts. The door includes an interlock system that is designed to automatically pause heating and extinguish the cure lights when the door is open.
We also recommend that you wear protective gloves when working with tripropylene glycol monomethyl ether. Personal protective equipment (PPE) Safe operation of the Stratasys ProLight can be achieved by using the following equipment: • Non-reactive nitrile gloves •...
• LED modules The Stratasys ProLight uses three LED modules to expose printed parts to a mix of 450 nm light during post-curing. Refer to section 6.4.2 Maintaining the light diffusers for more information.
1. Immediately disconnect the machine from its power source. 2. If the door of the Stratasys ProLight is open, close its door if possible. If a part inside the Stratasys ProLight is on fire, do not close its door. Place a fire blanket °...
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support representative as soon as possible. Safety | 17...
Preparation and setup Location and environs Prepare a space to install and operate the Stratasys ProLight and house the necessary accessories and consumables. To prepare the workspace: • Ensure that the workspace meets the following requirements: Dry, indoor location °...
Accessing the serial number The serial number is a unique identifier used to track the history of manufacturing, sales, and repair. The nine-digit serial number for the Stratasys ProLight is located on the back of the unit. Installing the machine For detailed guidance and visual assistance, visit https://support.stratasys.com/en/Printers/...
2. Connect the other end of the USB cable to a computer’s USB port. Updating firmware Stratasys regularly releases updated firmware to fix bugs and improve functionality. To update the 1. The machine may automatically recognize that you have sent a firmware update. Tap...
The Stratasys ProLight is a heavy object. A two person lift is required to prevent injury and avoid damage to the machine. Always use the included cardboard slings when moving the CAUTION device.
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4. Use the provided handles on the carrying slings to lift the machine into its carrier tray. Lifting hazard: The Stratasys ProLight is a heavy object. A two-person lift is required to prevent injury and avoid damage to the machine.
5.2.2 Setting the time and temperature The Stratasys ProLight has presets for each resin type that you can select through the touchscreen. When Stratasys releases new resins, new resin formulations, or new layer thicknesses, update the firmware on your Stratasys ProLight for the new presets.
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Adjust the time or temperature on the touchscreen. Tap Start. The printed part must be in the Stratasys ProLight while it preheats. If the part is not placed inside the device until preheating is complete, the part may crack. NOTICE 5.2.3...
5.5.1 Turning off The Stratasys ProLight is designed to remain powered on when not in use. Flip the breaker switch on the back of the unit to the OFF position to turn off the machine completely and conserve power. When moving or storing the machine, unplug the unit from its power source...
To maintain the most efficient and long-lasting machine, ensure regular conservation. Stratasys provides instructions to advise in installing, operating, and maintaining the machine. The Stratasys ProLight shall only be maintained by a qualified and trained person. Unauthorized disassembly or repair procedures may damage the machine.
6.4.4 Tasks between uses Over time, debris or contaminants may collect in the Stratasys ProLight or on its internal surfaces, particularly if printed parts are not fully dried before post-curing. In order to preserve the reliability of the Stratasys ProLight, it is important to regularly inspect and clean its various components and assemblies.
6.4.1 Maintaining interior surfaces The internal surfaces of the Stratasys ProLight are covered in a reflective coating that reflects the light from the LEDs and ensures that parts post-cure evenly. If the reflective coating is damaged or covered, parts may not post-cure properly.
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Task Frequency Refer to Section Update the When indicated by Updating firmware firmware Stratasys Maintenance | 29...
The stored diagnostic information may be helpful to a support representative to assist with troubleshooting. Troubleshooting errors or abnormal activity In the case of errors or abnormal activity with the Stratasys ProLight, reference the following errors, causes, and proposed solutions. Complete the initial troubleshooting steps and carefully document all results. Contact Stratasys support at https://support.stratasys.com/...
Error Cause Solution The 450 nm LEDs do not • The Stratasys ProLight • Wait for the machine to reach its turn on. has not reached its target target temperature. temperature • Disconnect and reconnect the power. • Power failure or a faulty •...
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Disconnect and reconnect the power. was invalid. The fan control failed. Firmware error Disconnect and reconnect the power. The timer has expired. The Stratasys ProLight is not Disconnect and reconnect the power. receiving temperature data. Temperature The Stratasys ProLight •...
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The device failed to reach The Stratasys ProLight Disconnect the power. Remove the the required temperature. did not reach its target Stratasys ProLight top shell and check temperature within that the thermistor and heater module 30 minutes. wiring is secure. Contact Stratasys support at https://support.stratasys.
Disassembly and repair All steps that involve opening the machine and/or investigating internal components should be done by skilled persons under the guidance of Stratasys support or a WARNING support representative. Any damage resulting from attempting disassembly and/or repair without prior authorization from Stratasys support or a support representative is not covered by warranty.
Recycling and disposal For detailed guidance and visual assistance, visit https://support.stratasys.com/en/Printers/ Cleaning-Systems/ProLight. Disposal of electronic components The symbol on the product, the accessories, or packaging indicates that this device shall not be treated as nor disposed of with household waste. When you decide to dispose of this product, do so in accordance with environmental laws and guidelines.
Ethernet. The port is connected to the motherboard and can be accessed from the back of the machine. Fans There are seven fans in the Stratasys ProLight. Two fans blow hot air from the heater modules into the post- cure chamber. One fan exhausts air from the post-cure chamber.
Term Meaning Wi-Fi antenna The Wi-Fi antenna enables the machine’s wireless connectivity. Product compliance The Stratasys ProLight complies with the following electronics and safety standards: UL 61010-1:2012 Machinery Directive 2006/42/EC CSA C22.2 No. 61010-1-12:2012 Radio Equipment Directive 2014/53/EU UL 61010-2-010:2019 RoHS Directive 2011/65/EU CSA C22.2 No.
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STRATASYS CUSTOMER SUPPORT GUIDES Replacing the Stratasys ProLight display assembly September 2024 | support.stratasys.com...
The Stratasys ProLight has a touchscreen on its front shell. The touchscreen is the primary means of interacting with and controlling the machine, so a broken or malfunctioning touchscreen can prevent the Stratasys ProLight from being used normally. Use this guide to remove and replace the Stratasys ProLight display assembly.
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Overview: Remove the top shell of the machine. NOTICE: The Stratasys ProLight contains sensitive electronic components. Ground yourself before touching any electronics in the machine by using a grounding strap or touching a grounded piece of metal. STeP 1: UNSCrew THe riGHT TOP SHeLL SCrewS Use a 2.5 mm hex key to unscrew the two screws on the right side of the top shell.
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Use a 2.5 mm hex key to unscrew the four screws on the left side of the top shell. Set the screws aside. STeP : remOve THe TOP SHeLL Push the cover towards the back of the Stratasys ProLight to unlatch, then fully remove the cover by lifting it upwards. Set the cover aside. Replacing the Stratasys ProLight display assembly...
Remove the display assembly by disconnecting it from the ribbon cable. NOTICE: The Stratasys ProLight contains sensitive electronic components. Ground yourself before touching any electronics in the machine by using a grounding strap or touching a grounded piece of metal.
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Use a 5.5 mm wrench to remove the four hex nuts securing the display assembly to the Stratasys ProLight. Set the hex nuts aside. STeP 4: remOve THe DiSPLAY ASSemBLY After removing the hex nuts, gently pull the display assembly out of the Stratasys ProLight. Set the display assembly aside. Replacing the Stratasys ProLight display assembly...
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Once the latch is in the vertical position, the latch is unlocked and the ribbon cable can be disconnected. Take note of the original orientation of the ribbon cable. Set the ribbon cable aside. Replacing the Stratasys ProLight display assembly...
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Use a 1.5 mm hex key to secure the screws holding the ribbon cable retention clip to the machine’s frame. Tighten both screws until snug. Replacing the Stratasys ProLight display assembly...
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Connect the new display assembly to the ribbon cable to install the new display assembly. STeP 1: iNSerT THe DiSPLAY ASSemBLY Insert the new display assembly into the Stratasys ProLight by aligning the slots in the display assembly with the four screws inside the Stratasys ProLight’s cavity. STeP 2: SeCUre THe DiSPLAY ASSemBLY Thread one 5.5 mm nut onto each of the screw posts.
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Insert one 1.5 mm hex screw into each of the two screw holes in the retention clip. Tighten the screws with the 1.5 mm hex key until finger tight. Replacing the Stratasys ProLight display assembly...
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STeP 1: reiNSTALL THe TOP SHeLL Lower the top shell onto the Stratasys ProLight. Make sure you do not pinch any wires between the shell and the frame of the machine. Slide the top shell towards the front of the machine to hook it into place.
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Use a 2.5 mm hex key to reinstall the two screws on the right side of the top shell. Tighten until snug. STeP 3: SeCUre THe LeFT TOP SHeLL SCrewS Use a 2.5 mm hex key to reinstall the four screws on the left side of the top shell. Tighten until snug. Replacing the Stratasys ProLight display assembly...
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Connect the Ethernet and USB cables to the unit. STEP 2: POWER ON THE MACHINE Connect the power cable to the Stratasys ProLight and the power supply. Flip the breaker switch on the back of the unit to the ON position to turn on the machine.
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STRATASYS CUSTOMER SUPPORT GUIDES Replacing the Stratasys ProLight door September 2024 | support.stratasys.com...
The Stratasys ProLight has a door that helps insulate the machine and contain the light from the LED modules. If the door is damaged, the Stratasys ProLight may not reach or maintain its target temperature.
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The top shell is secured to the frame of the machine with six hex screws. When facing the front of the Stratasys ProLight, two screws are located on the right side and four are located on the left. Use a 2.5 mm hex driver to unscrew and remove the screws.
STeP : UNSCrew THe dOOr HiNGe SCrewS The Stratasys ProLight door is mounted to the machine’s frame with two hinges on the left side of the unit. Using a 2.5 mm hex driver, unscrew and remove the four screws securing the door to its hinges.
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STeP : UNiNSTALL THe STrATASyS PrOLiGHT dOOr Pull the door directly away from the Stratasys ProLight to separate it from the machine. Installing the new door Overview: Mount and secure the new Stratasys ProLight door. STeP : ALiGN THe rePLACemeNT dOOr...
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STeP : reiNSTALL THe TOP SHeLL Lower the top shell onto the Stratasys ProLight. Make sure you do not pinch any wires between the shell and the frame of the machine. Slide the top shell towards the front of the machine to hook it into place.
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STRATASYS CUSTOMER SUPPORT GUIDES Replacing the Stratasys ProLight heater modules April 2022 | support.stratasys.com...
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The Stratasys ProLight has two heater modules that heat printed parts during post-curing. If either heater module is malfunctioning or broken, printed parts may not post-cure properly and may not reach their optimal mechanical properties.
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The top shell is secured to the frame of the machine with six hex screws. When facing the front of the Stratasys ProLight, two screws are located on the right side and four are located on the left. Use a 2.5 mm hex driver to unscrew and remove the screws.
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Slide the top shell towards the back of the machine to unhook it from the frame. Lift the top shell away from the machine and set it to the side. Removing the heater module Overview: Unscrew, unplug, and uninstall the heater module that is being replaced. STeP : LOCATe THe HeATer mOdULeS Replacing the Stratasys ProLight heater modules...
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Stratasys ProLight door. The heater modules are two rectangular boxes attached to the right side of the cure chamber. Take note of which heater is being replaced: the front heater is mounted closer to the Stratasys ProLight door, while the rear heater is mounted closer to the back of the machine.
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The heater modules are each secured by a single nut at the top of the module. For the heater module you are replacing, use the 5.5 mm socket driver to loosen and remove the nut. STeP : remOve THe HeATer mOdULe Replacing the Stratasys ProLight heater modules...
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Lift the heater module out of the Stratasys ProLight and set it aside. STeP : remOve THe OTHer HeATer mOdULe (OPTiONAL) If you are replacing both heater modules, repeat steps 1–5 for the other heater module. Installing the new heater module Overview: Mount and secure the new heater module.
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Be careful not to bend the pins in the connector. STeP : iNSTALL THe OTHer rePLACemeNT HeATer mOdULe (OPTiONAL) If you are replacing both heater modules, repeat steps 1–3 for the other heater module. Replacing the Stratasys ProLight heater modules...
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STeP : reiNSTALL THe TOP SHeLL Lower the top shell onto the Stratasys ProLight. Make sure you do not pinch any wires between the shell and the frame of the machine. Slide the top shell towards the front of the machine to hook it into place.
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STRATASYS CUSTOMER SUPPORT GUIDES Replacing a Stratasys ProLight LED module cooling fan September 2024 | support.stratasys.com...
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The Stratasys ProLight has three LED modules that expose printed parts to light during post-curing. Each LED module is cooled by a fan. If any of the LED module cooling fans are malfunctioning or broken, printed parts may not post-cure properly and may not reach their optimal mechanical properties.
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The top shell is secured to the frame of the machine with six hex screws. When facing the front of the Stratasys ProLight, two screws are located on the right side and four are located on the left. Use a 2.5 mm hex driver to unscrew and remove the screws.
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STeP : remOve THe TUrNTAbLe Open the Stratasys ProLight door. Lift the turntable out of the machine and set it aside. Close the Stratasys ProLight door. NOTICE: The Stratasys ProLight turntable is made of glass. Handle with care.
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The bottom shell is secured to the frame of the machine with 15 hex screws. When facing the front of the Stratasys ProLight, two screws are located on the right side, two screws are located on the left side, and 11 screws are located on the bottom.
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: LOCATe THe LeD mODULe COOLiNG fAN The LED module cooling fan is a round blower fan, positioned at one end of the corresponding LED module. Locate the LED module cooling fan you are replacing. Replacing a Stratasys ProLight LED module cooling fan...
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Press the latch on the fan cable plug, grip the connectors, and separate them from one another. Do not pull on the wires themselves. Replacing a Stratasys ProLight LED module cooling fan...
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STeP : remOve THe LeD mODULe COOLiNG fAN Note the orientation of the cooling fan for future reference. Lift the fan out of the Stratasys ProLight and set it aside. STeP : remOve ADDiTiONAL LeD mODULe COOLiNG fANS (OPTiONAL) If you are replacing more than one LED module cooling fan, repeat steps 1–4.
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Be careful not to bend the pins in the connectors. STeP : iNSTALL ADDiTiONAL LeD mODULe COOLiNG fANS (OPTiONAL) If you are replacing more than one LED module cooling fan, repeat steps 1–2. Replacing a Stratasys ProLight LED module cooling fan...
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STeP : reiNSTALL THe TOP SHeLL Lower the top shell onto the Stratasys ProLight. Make sure you do not pinch any wires between the shell and the frame of the machine. Slide the top shell towards the front of the machine to hook it into place.
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Using a 2.5 mm hex driver, tighten the screws until finger tight. STeP : reiNSTALL THe TUrNTAbLe Open the Stratasys ProLight door. Place the turntable onto its mount. Close the Stratasys ProLight door. NOTICE: The Stratasys ProLight turntable is made of glass. Handle with care.
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After reinstalling the shell, power on the machine and perform final checks. STeP : POwer ON THe mACHiNe Connect the power cable to the Stratasys ProLight and the power supply. Flip the breaker switch on the back of the unit to the ON position to turn on the machine. STeP : TeST THe rePAir Start a post-cure cycle to test the replacement LED module cooling fan.
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STRATASYS CUSTOMER SUPPORT GUIDES Replacing the Stratasys ProLight LED modules September 2024 | support.statasys.com...
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Wash skin with plenty of soap and water. Open the Stratasys ProLight door. Clean any resin that may have pooled or cured in the post-cure chamber with paper towels. Dampen the paper towels with isopropyl alcohol if necessary to fully remove the resin.
: remOve THe TurnTAble Lift the turntable out of the machine and set it aside. NOTICE: The Stratasys ProLight turntable is made of glass. Handle with care. Removing the LED module Overview: Unscrew, unplug, and uninstall the LED module that is being replaced.
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Open the Stratasys ProLight door and locate the LED module you are replacing. The Stratasys ProLight has three oval LED modules: one on the top of the post-cure chamber, one on the left wall of the chamber, and one on the bottom of the chamber underneath the turntable.
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Each LED module is secured by two screws, one on each end. Using the 2.5 mm hex driver, loosen and remove the two screws. If you are replacing the top or left-hand LED module, support the module to keep it from shifting or falling. Set the screws aside. Replacing the Stratasys ProLight LED modules...
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: DiSCOnneCT THe leD mODule CAble Tilt the LED module away from the body of the Stratasys ProLight. Note that a portion of the LED module extends behind the wall of the post-cure chamber. Do not pull the LED module directly away from the chamber wall.
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: remOve THe OTHer leD mODuleS (OPTiOnAl) Repeat steps 1–6 for any other LED modules you are replacing. Installing the new LED module Overview: Mount and secure the new LED module. STeP : reCOnneCT THe leD mODule CAble Replacing the Stratasys ProLight LED modules...
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Use the 2.5 mm hex drive to tighten both screws until finger tight. STeP : APPly THe rePlACemenT leD mODule STiCKer (bOTTOm leD mODule Only) If you have replaced the bottom LED module, apply the replacement sticker around the edge of the module. Replacing the Stratasys ProLight LED modules...
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STeP : POwer On THe mACHine Close the Stratasys ProLight door. Connect the power cable to the Stratasys ProLight and the power supply. Flip the breaker switch on the back of the unit to the ON position to turn on the machine.
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STRATASYS CUSTOMER SUPPORT GUIDES Removing Wi-Fi hardware (Stratasys ProLight) September 2024 | support.stratasys.com...
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Nitrile gloves Estimated time: 45–60 minutes The Stratasys ProLight has Wi-Fi functionality for receiving firmware updates and uploading log files. Wi-Fi can be turned off via the machine’s touchscreen, but depending on your organization's security requirements, you may need to physically remove the Wi-Fi hardware before using the device.
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The top shell is secured to the frame of the machine with six hex screws. When facing the front of the Stratasys ProLight, two screws are located on the right side and four are located on the left. Use a 2.5 mm hex driver to unscrew and remove the screws.
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The Wi-Fi antenna is plugged into the SOM at the top-right corner of the board. The connector is accessible through a cutout in the heatsink. Grip the antenna’s connector by its housing and disconnect it from the SOM. Do not pull on the antenna itself. Removing Wi-Fi hardware (Stratasys ProLight)
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Using a 1.3 mm hex driver, loosen and remove two SOM retention screws. Set the screws aside. STeP : UNLATCH THe SOm The SOM is additionally secured via two latches: one on the left side of the board and one on the right. Removing Wi-Fi hardware (Stratasys ProLight)
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The SOM may tilt forward once you have opened both latches. STeP : remOve THe SOm Lift the SOM up from the edge opposite its connector and carefully pull it free from the socket. Place the SOM on a static-free surface. Removing Wi-Fi hardware (Stratasys ProLight)
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: UNSCrew AND remOve THe HeATSiNK Using a 1.5 mm hex hex driver, unscrew and remove the four screws securing the heatsink to the SOM. Set the screws aside. Remove the heatsink and set it aside. Removing Wi-Fi hardware (Stratasys ProLight)
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SOM. Insert one heatsink retention screw into each of the four screw holes in the heatsink. Using a 1.5 mm hex driver, tighten the four screws until finger tight. Do not overtighten. Removing Wi-Fi hardware (Stratasys ProLight)
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As an alternative, remove the antenna from the machine completely. If you plan to reverse this procedure in the future, save the antenna for later reuse. Removing Wi-Fi hardware (Stratasys ProLight)
STeP : reiNSTALL THe TOP SHeLL Lower the top shell onto the Stratasys ProLight. Make sure you do not pinch any wires between the shell and the frame of the machine. Slide the top shell towards the front of the machine to hook it into place.
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