Grizzly G0990 Owner's Manual
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Grizzly G0990 Owner's Manual

Grizzly G0990 Owner's Manual

Cyclone dust collector
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MODEL G0990
CYCLONE DUST COLLECTOR
OWNER'S MANUAL
(For models manufactured since 11/24)
COPYRIGHT © DECEMBER, 2024 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JALW23225 PRINTED IN TAIWAN
V1.12.24
***Keep for Future Reference***

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  • Page 1 (For models manufactured since 11/24) COPYRIGHT © DECEMBER, 2024 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JALW23225 PRINTED IN TAIWAN V1.12.24...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: OPERATIONS ......33 Contact Info ........... 2 Operation Overview ........33 Manual Accuracy ........... 2 General Operation ........33 Identification ........... 3 Pairing Remote Control ....... 34 Controls & Components ......... 4 Replacing Remote Control Battery ....

  • Page 4: Introduction

    Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. Model G0990 (Mfd. Since 11/24)

  • Page 5: Identification

    Control Panel Dust Port Inlet Inlet Adapter Canister Filter Lock Handle Filter Bag Collection Drum Bag Collection Drum Caster Collection Drum To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0990 (Mfd. Since 11/24)

  • Page 6: Controls & Components

    K. ON Button: Turns motor ON. A. Filter Cleaning Handle: Turns paddles inside canister filter, knocking dust off filter pleats to help maintain good air flow. B. Inlet Adapter: Allows connection of two 4" ducts to main dust port inlet. Model G0990 (Mfd. Since 11/24)

  • Page 7: Remote Control

    Note: Remote control requires a 12V, A27 battery. Note: The remote control operates on radio frequency and has a 75-ft. range. It does not need to be aimed at the control panel to operate. Figure 3. Remote control components. Model G0990 (Mfd. Since 11/24)

  • Page 8: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0990 1-1/2 HP HEPA WALL-MOUNT CYCLONE DUST COLLECTOR Product Dimensions: Weight................................153 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 54 x 26-1/2 x 62-1/2 in.
  • Page 9 The information contained herein is deemed accurate as of 2/2/2025 and represents our most recent product specifications. Model G0990 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0990 (Mfd. Since 11/24)

  • Page 10: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0990 (Mfd. Since 11/24)
  • Page 11 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0990 (Mfd. Since 11/24)

  • Page 12: Additional Safety For Dust Collectors

    Make sure you know be exposed to rain or moisture, which creates a what type of wood dust you will be exposed to in shock hazard and will reduce life of machine. case of an allergic reaction. -10- Model G0990 (Mfd. Since 11/24)

  • Page 13: Section 2: Power Supply

    -11- Model G0990 (Mfd. Since 11/24)
  • Page 14 Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -12- Model G0990 (Mfd. Since 11/24)

  • Page 15: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

  • Page 16: Inventory

    Often, these items get —Hex Nuts ⁄ "-20 ........3 lost in packaging materials while unpack- —T-Bolts ⁄ "-20 x ⁄ " ........3 ing or they are pre-installed at the factory. -14- Model G0990 (Mfd. Since 11/24)

  • Page 17: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -15- Model G0990 (Mfd. Since 11/24)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 54" 34½" 62½" 26½" Figure 6. Minimum working clearances. -16- Model G0990 (Mfd. Since 11/24)

  • Page 19: Wall Mounting

    44" from floor using (8) ⁄ " x 5" lag bolts and Ground ⁄ " flat washers (see Figure 7). Figure 8. Mounting bracket secured to top of mounting board. Proceed to Assembly on Page 19. -17- Model G0990 (Mfd. Since 11/24)
  • Page 20 Secure wall mounting bracket to anchor Anchor Flat Washers studs with (3) ⁄ " hex nuts, and (3) ⁄ " flat Studs washers (see Figure 9). Figure 10. Anchor studs mounted to wall. Proceed to Assembly on Page 19. -18- Model G0990 (Mfd. Since 11/24)

  • Page 21: Assembly

    Cyclone Funnel With help from an assistant, or a hoist, lift Figure 13. Attaching cyclone funnel to impeller impeller housing and rest top lip of impeller housing. housing bracket into wall bracket. -19- Model G0990 (Mfd. Since 11/24)
  • Page 22 "-18 flange nuts (see Figure 15). Impeller Housing Canister Filter Assembly Impeller Housing Hose Clamp Vacuum Hose Figure 17. Vacuum hose attached to impeller housing. Figure 15. Canister filter assembly attached to impeller housing. -20- Model G0990 (Mfd. Since 11/24)
  • Page 23 ⁄ "-20 acorn nuts (see Figure 19). Figure 21. Lock handle guide assemblies installed on collection drum lid. Collection Drum Collection Drum Handle Figure 19. Casters and collection drum handle attached to collection drum. -21- Model G0990 (Mfd. Since 11/24)
  • Page 24 Figure 23. Collection Intake Port Drum Hose Figure 25. Inlet adapter attached to intake port. Hose Clamp Collection Drum Lid Assembly Figure 23. Collection lid and lock handle assembly attached to cyclone funnel. -22- Model G0990 (Mfd. Since 11/24)

  • Page 25: Test Run

    Troubleshooting on Page 41 of man- fuse. ual to correct any problems with remote control unit before further using it with Connect machine to power. machine. -23- Model G0990 (Mfd. Since 11/24)

  • Page 26: Section 4: Designing A System

    The Model G0990 works quite well as a point-of- Plastic duct generates static use dust collector, or for collecting dust from up to electrical buildup that can two machines simultaneously.

  • Page 27: Metal Duct

    However, the cost of specifically components on the ends with sheet metal screws. designed flexible duct can vary greatly. Grizzly Another disadvantage is the rough internal seams offers polyethylene hose, which is well suited for...

  • Page 28: System Design

    Line Duct planned placement of the dust collector. Figure 32. Efficient duct layout. Dust Collector Dust Collector Figure 31. Basic sketch of shop layout. Figure 33. Inefficient duct layout. -26- Model G0990 (Mfd. Since 11/24)

  • Page 29: Determine Required Cfms

    5" 6" 7" 1200 8" 1600 Shaper Table Saw Planer 9" 2000 Figure 36. CFM requirements labeled for each machine. 10" 2500 Figure 34. Approximate required airflow for machines, based on dust port size. -27- Model G0990 (Mfd. Since 11/24)

  • Page 30: Determining Main Line Duct Size

    Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following figure. -28- Model G0990 (Mfd. Since 11/24)

  • Page 31: Planning Drop Downs

    List each type of elbow or branch and multiply the quantity (if more than one) by the static pressure loss given in the previous table. -29- Model G0990 (Mfd. Since 11/24)

  • Page 32: G0440 Machine Data Sheet

    STATIC PRESSURE (Inch/H2O) Elbows/Branches Figure 44. Example CFM for static pressure loss 6" 45˚ Y-Branch ........ 0.329 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS 4" 45˚ Elbow ........0.225 of line connected to a dust collector & router. Max CFM Max SP...

  • Page 33: Example Materials List

    Figure 46. Example materials list. (Inch/H2O) The airflow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 45. G0990 performance curve table and data. -31- Model G0990 (Mfd. Since 11/24)

  • Page 34: System Grounding

    External Ground Wire Always guard against Internal static electrical build up Ground Wire by grounding all dust Ground collection lines. Screw Flex-Hose Figure 48. Flex-hose grounded to machine. -32- Model G0990 (Mfd. Since 11/24)

  • Page 35: Section 5: Operations

    Read books/magazines or get collection bag. formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -33- Model G0990 (Mfd. Since 11/24)

  • Page 36: Pairing Remote Control

    Press and hold D button (see Figure 51) on remote control until it beeps twice. Pairing is Remote Control now complete. The Model G0990 is equipped with a remote control receiver unit that can be programmed to operate (5) separate controllers. Items Needed Phillips Head Screwdriver #2 ......

  • Page 37: Section 6: Accessories

    Control air flow and resistance between machines. To reduce this risk, only install accessories These industrial blast gates can take the abuse of recommended for this machine by Grizzly. thousands of open and close cycles. Made spe- cifically for production shops. These metal indus-...

  • Page 38: Section 7: Maintenance

    • Worn or damaged wires. • Suction leaks. • Any other unsafe condition. Monthly Check • Clean/vacuum dust buildup off machine body and motor. -36- Model G0990 (Mfd. Since 11/24)

  • Page 39: Removing/Replacing Collection Drum Bag

    Place new collection drum bag inside collec- tion drum, and fold excess bag length over top edge of drum. Roll collection drum to front of machine and lift lock handle to lower collection drum lid onto collection drum. -37- Model G0990 (Mfd. Since 11/24)

  • Page 40: Removing/Replacing Canister Filter

    Release bag clamp from canister filter and remove filter bag (see Figure 60). Canister Filter Canister Filter Bag Clamp Figure 62. Loosening flange bolts on canister filter cover. Filter Bag Figure 60. Location of filter bag and bag clamp. -38- Model G0990 (Mfd. Since 11/24)
  • Page 41 (see Figure 66) to ensure an even seal and reduce the risk of air leaks. Figure 64. Removing sound dampening wedge fasteners. Figure 66. Alternating star pattern for tightening components assembled with a gasket. -39- Model G0990 (Mfd. Since 11/24)
  • Page 42 Clamp removed in Step 4 (see Figure 68). Canister Filter Assembly Filter Bag Figure 70. Filter bag attached to canister filter. Figure 68. Canister filter assembly attached to impeller housing. -40- Model G0990 (Mfd. Since 11/24)

  • Page 43: Section 8: Service

    5. Impeller damaged, unbalanced, or loose. 5. Inspect/tighten/replace. 6. Motor bearings at fault. 6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 7. Motor shaft bent. 7. Test with dial indicator. Replace motor if damaged. -41- Model G0990 (Mfd. Since 11/24)
  • Page 44 3. Move machine away from barrier; use remote within frequency, or controller is too far away. 75' of machine. 4. Remote control not paired with receiver. 4. Program receiver to accept remote control (Page 34). -42- Model G0990 (Mfd. Since 11/24)

  • Page 45: Section 9: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -43- Model G0990 (Mfd. Since 11/24)

  • Page 46: Wiring Diagram

    Disconnect power Junction Box Cover Junction Box before working on wiring. CODE SAVE Start 110 VAC Capacitor Capacitor 50uF 300MFD 250VAC 125VAC Ground Neutral 250V Ground 5-15 Plug READ ELECTRICAL SAFETY -44- Model G0990 (Mfd. Since 11/24) ON PAGE 43!

  • Page 47: Electrical Components

    Electrical Components Figure 71. Motor junction box wiring. Figure 72. Capacitor wiring. READ ELECTRICAL SAFETY -45- Model G0990 (Mfd. Since 11/24) ON PAGE 43!

  • Page 48: Section 10: Parts

    SECTION 10: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 1-10 1-11 1-12 1-13...

  • Page 49: Main Parts List

    P0990083 GROUND WIRE 18G 18" P0990035 EXT TOOTH WASHER #10 P0990084 POWER CORD 14G 3W 72" 5-15P P0990036 HEX NUT 10-24 -47- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0990 (Mfd. Since 11/24) Scan QR code to visit our Parts Store.

  • Page 50: Labels And Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -48- BUY PARTS ONLINE AT GRIZZLY.COM!

  • Page 51: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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