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Related Manuals for EAE EE-6501
Summary of Contents for EAE EE-6501
- Page 1 Model No. EE-6501 Installation, Operation ...
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Page 2: Important Notes
Installation, Operation and Parts Manual EE-6501 IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. All information in this manual is believed to be correct at time of publication. EAE reserves the right to amend and alter technical data and composition without prior notice. ... -
Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-6501 IMPORTANT NOTES ................................. 2 SAFETY NOTES ................................. 4 1.1 Operation of lifting platforms ............................ 4 1.2 Checking of the lifting platforms ............................ 4 1.3 Important safety notices .............................. 5 1.4 Warning labels ................................... 6 1.5 Potential safety risks ................................ 7 1.6 Noise level .................................. 7 PACKING, STORAGE AND TRANSPORTATION ........................ 8 2.1 The lift is packed by 2 sections for shipping ........................ 8 ... -
Page 4: Safety Notes
Installation, Operation and Parts Manual EE-6501 SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic health and safety requirements stipulated in the directive 2006/42/EC Harmonized European standards The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. It must be ensure that the person chosen satisfies the requirements. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-6501 sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 Recommend for indoor use only. Do not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable and capable of sustaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4 Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil. ... -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-6501 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and remember them for future operation. ... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-6501 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off the lifting platform or tipping up. Safety measures: The lifting platform is only ever to be employed for the intended purpose. Carefully study and heed all the information given in section 1.4. Observe the warning notices for operation. ... -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-6501 PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. The lift is packed by 2 sections for shipping Name Packed by Dimension(mm) Quantity Control cabinet Wooden case 500*470*1020 1 Lifting platforms and hose covers Carton with wooden base 2110*720*350 2 2.2 Storage The packs must be kept in a covered and protected area in a temperature range of ‐10℃to +40℃. They must not be exposed to direct sunlight, rain or water. Stacking the packs We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of ... -
Page 9: Product Descriptions
Installation, Operation and Parts Manual EE-6501 PRODUCT DESCRIPTIONS 3.1 General descriptions This is chassis‐support vehicle lift, which is preferably for floor surface mounting. It is mainly composed by two lifting platforms and a power and control cabinet. Being hydraulically powered, the gear pump delivers oil to push upwards the pistons of oil cylinders and let the scissor arms of the lift rise accordingly. The ramps, installed at both ends of the platforms, can serve as an extended part of the supporting platform for longer vehicles. Besides, features like 24V control voltage and limit switch, low‐height alarming buzzer, mechanical locking device, flow restrictive valves, etc. have fully considered the user’s personal safety. 3.2 Construction of the lift 1. Base frame A 7. Ramp B assembly 2. Scissor bracket B 8. Ramp A assembly 3. Support platform assembly 9. ... -
Page 10: Dimensions
Installation, Operation and Parts Manual EE-6501 3.3 Dimensions 3.4 Technical data Rated load capacity 3500kg Max height of the platform 2000mm Initial height of the platform 105mm 55s (3.0kW/1Ph) Full raise time with load 45s (3.5kW/3Ph) Full lower time with load 30s‐40s (adjustable) Max hydraulic working pressure 29 MPa Oil tank volume 10L ... -
Page 11: Safety Devices Descriptions
Installation, Operation and Parts Manual EE-6501 3.5 Safety devices descriptions Pos. Safety device Function 1 24V control voltage Safety voltage for operator. 2 Alarm buzzer Acoustic warning for the final travel of lowering. 3 Emergency stop Disconnect operation power in emergency conditions. 4 Restrictive valve Slow down the speed of descending in case there is leakage in the hydraulic circuit. Protective device which stops the movement of the lift for the purpose of feet protection. The support platforms automatically stop lowering at a safe distance above the ground. 5 Safe descent limit switch Push an additional DOWN II button to restart the lowering movement which is ... -
Page 12: Installation Instructions
Installation, Operation and Parts Manual EE-6501 INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. The lift is designed for indoor installation only. Do not expose the lift to rain, snow or excessive moisture. Do not use the lift near explosives or open areas containing inflammable liquids. Refer to 3.3 for the dimensions of the lift. There must be sufficient space for driving and lifting vehicles and enough safety distance shall be reserved according to the regulations of the local authorities. It is advised to reserve a clearance of at least 1 meter between the lift and fixed elements (e.g. wall) in all lifting positions. To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. ... -
Page 13: Surface Mounting
Installation, Operation and Parts Manual EE-6501 Surface mounting The area enclosed by the dash line (2300mm*2500mm) shall have a minimum thickness of 150mm. ... -
Page 14: Installation Attentions
Installation, Operation and Parts Manual EE-6501 4.1.4 Tools and equipment needed for installation Tool name Specification Quantity needed Electrical drill With D16 and D18 drill bit. 1 Open spanner D17‐19mm 2 Adjustable spanner Bigger than D30mm 1 Cross socket screw driver PH2 1 Quick spanner handle adapter/ Ratchet REB‐310 1 Socket spanner D24mm 1 Levelling device 1mm accuracy 1 Hammer 10 pounds ... -
Page 15: General Installation Steps
Installation, Operation and Parts Manual EE-6501 4.3 General Installation Steps Step 1: Dismantle the package of the lifting platforms. Remove the carton and packing films wrapped on the platform. Attention 1: Take off oil hose protectors when cut off the packing strips. Attention 2: Avoid scratching the painting surface, hoses and other elements. Step 2: Place the lifting platform at expected installation site. Raise the upper platform by using a forklift and 2 lifting straps until the mechanical lock is engaged. (Refer to the following fig. 1 and 2) Hoist the platform onto the expected installation site. Remove the bolts that fixed the lower platform and its wooden package, then hoist it to the installation site in the same way as the upper platform. Attention 1: Before hoisting, make sure the hoses and wires are well protected against damage. Attention 2: It is necessary to hold the platform during the hoisting process. Irrelevant person is not allowed in installation area. Fig 1 Fig2 ... - Page 16 Installation, Operation and Parts Manual EE-6501 Step 5: Connect the electrical system. ONLY qualified electricians are permitted to do the electrical connection. 2 2 Requirements for power supply cable of the installation site: at least 2.5mm wire core for 3Ph power and 4.0mm wire core for 1Ph power. Refer to Annex 1. Connect fast connectors for the limit switch and electromagnets. Connect power supply cable to the external electricity supply. (For three phase power supply, if the lift doesn't raise and the motor may turn in the wrong direction, in such event, interchange wires U, V in the control cabinet). Step 6: Fill with hydraulic oil. CLEAN AND FRESH OIL ONLY. DON’T FILL THE TANK COMPLETELY FULL. Lift must be fully lowered before changing or adding hydraulic oil. Prepare 12 liters anti‐abrasion hydraulic oil. Firstly, fill 10 liters oil into the oil tank. Add more oil after running the lift for several cycles until it can rise to the maximum height. Note：It is suggested to use HM NO.46 hydraulic oil. Use HM NO.32 hydraulic oil when temperature is below 10 degree Celsius. ...
- Page 17 Installation, Operation and Parts Manual EE-6501 Step 8: Fix base frames with expansion bolts. Screw torque: 60 ‐80Nm 1. Adjust the distance between the two lifting platforms and mark the points for each anchoring bolt as per the following diagram. 2. Drill anchor holes with an electrical drill. Make sure drill vertically. 3. Remove thoroughly the debris and dust in holes. 4. Hammer in the expansion bolts and tighten the nuts. A1 A2 A3 Bolt specification C (Foundation thickness ) (Drilling depth) (Anchoring depth) M16x120 ...
- Page 18 Installation, Operation and Parts Manual EE-6501 Step 9: Install the limitation bar to fix the bracket and platform P1: Place the bar into supporting bracket. P2: Fix the bracket and platform using screw. 1. Steel limitation bar 2. Supporting bracket 3. Platform 4. Screw Step 10: Fix oil hose protection covers. 1. Hose cover A 4. Hose cover 2 2. Hose cover B 5. Plastic expansion tube 3. Hose cover C 6. Cross socket cap head tapping screw ...
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Page 19: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-6501 4.4 Items to be checked after installation. Check items 1 Screw torque of expansion bolts: 60‐80Nm; 2 Rising speed ≥20mm/s; 3 Noise under rated load ≤75dB(A); 4 Grounding resistance: not bigger than 4Ω; 5 Height difference of the two platform ≤5mm; 6 ... -
Page 20: Operation Instructions
Installation, Operation and Parts Manual EE-6501 OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Read and digest the complete operation instructions before operating the lift. 5.1.2 Only authorized persons are permitted to operate the lift. 5.1.3 Do not try to raise the vehicle with excessive length or width. 5.1.4 The space above and below the load as well as of the loading carrying devices shall be free of obstructions. 5.1.5 Position supporting pads to pick‐up positions recommended by vehicle manufacturers. 5.1.6 Check the vehicle after raising a short distance to ensure that it is corrected and safely positioned. 5.1.7 The load carrying device shall be observed by the operator throughout the motion of the lift. 5.1.8 Engage the safety locking mechanism before entering under the raised vehicle. 5.1.9 Always use safety stands before removing and installing heavy component which may cause uneven load distribution. 5.1.10 Avoid excessive rocking of vehicle while on the lift. 5.1.11 It is forbidden for people to stand in the field of motion during raising or lowering movement. 5.1.12 Do not climb onto the load or load carrying device when they are raised. 5.2 Operation instructions Pos. Name Function ... -
Page 21: Flow Chart For Operation
Installation, Operation and Parts Manual EE-6501 5.3 Flow chart for operation Lowering Raising Turn on the power switch Turn on the power switch Push the DOWN I button Push UP button Stop lowering at safety height The lift is raised ... -
Page 22: Trouble Shooting
Installation, Operation and Parts Manual EE-6501 TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. TROUBLES POSSSIBLE CAUSES SOLUTIONS Loose wire connection. Check and reconnect the wire. Motor does not run and will not rise. Burnt motor. Replace with a new motor. The motor run reversely. Adjust the wire connection. Relief valve is not well screwed up or jammed. Clean or make adjustment. Damaged gear pump. Replace with a new gear pump. Insufficient hydraulic oil. Add oil. Loose oil‐sucking pipe. Tighten it. The cushion valve was not well screwed up or Clean or tighten it. Motor runs but will not rise. jammed. Tighten the spool. (Pos.4 in the hydraulic exploded diagram, coded as 330311005). ... - Page 23 Installation, Operation and Parts Manual EE-6501 TROUBLES POSSSIBLE CAUSES SOLUTIONS Jammed oil filter. Clean or replace with a new filter. Insufficient hydraulic oil. Add oil. Jammed relief valve. Clean it. Rise too slow. Change the oil. Too hot hydraulic oil ( above 45°）. Abraded cylinder seals. Replace with the new seal. The spool, attached with the solenoid Tighten the spool(Pos.4 in the exploded unloading valve, for emergency descent was scheme, coded as 330311005) not screwed tight Jammed restrictive valve. Clean or replace with a new restrictive valve. Lower too slow. Dirty hydraulic oil. Replace with fresh and clean oil. Jammed oil hose. Replace with new oil hose. Disconnected wire connection to Reconnect the wire or replace it. electromagnets or damaged electromagnets. ...
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Page 24: Maintenance
Installation, Operation and Parts Manual EE-6501 MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. Follow the below routine maintenance schedule with reference to the actual working condition and frequency of your lift. Lubricate moving parts with NO.1 lithium base grease before use. Pos. Components Methods Period Check if control buttons work as "hold‐ to ‐run " and 1 Control buttons Every day check if they work as the function indicated. Push the DOWN I button, inspect and ensure the lifting 2 Safe descent limit switch platform stops descending at a proper height above Every day ground. Check if both mechanical locks can engage and disengage 3 Mechanical safety locking unit ... - Page 25 Installation, Operation and Parts Manual EE-6501 Pos. Components Methods Period Change the oil 6 months after initial use and once per 6 Hydraulic oil year thereafter. Inspect the hydraulic oil and change the Every year oil if the oil becomes black or there is dirt in the oil tank. 7 Padding plate for the start roller Check its tightness and add grease. Every 3 months Inspect if the valves leak or not. Clean or change the valve 8 Hydraulic block and valves Every 3 months if any leakage. Inspect the wire terminals and screw firmly if any 9 Terminals in the control unit Every 3 months terminals become loose in the control unit. 10 Joint shafts ...
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Page 26: Annex 1, Electrical Diagrams And Parts List
Installation, Operation and Parts Manual EE-6501 Annex 1, Electrical diagrams and parts list ... - Page 27 Installation, Operation and Parts Manual EE-6501 ...
- Page 28 Installation, Operation and Parts Manual EE-6501 Power supply details (3Ph) Power supply details (1Ph) Isolating main switch 20A Isolating main switch 20A Circuit breaker C16/3P Circuit breaker C32/2P Power cord 4*1.5mm Power cord 3*2.5mm Supply cable Yellow‐Green Blue Other colors 3 wires ...
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Page 29: Annex 2, Hydraulic Diagrams And Parts List
Installation, Operation and Parts Manual EE-6501 Annex 2, Hydraulic diagrams and parts list 1 Oil tank 7 Solenoid unloading valve 2 Filter 8 Restrictive valve 3 Motor 9 Lid of the tank 4 Gear pump 10 Master cylinder 5 Relief valve 11 Slave cylinder 6 ... - Page 30 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 1 624001876 Oil hose L=4900 1 2 624001898 Oil hose L=900 2 3 624008225 Oil hose L=1860 1 4 624001129 Oil hose L=1750 1 5 ...
- Page 31 Installation, Operation and Parts Manual EE-6501 ...
- Page 32 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 1+2 320204291+ 330404006 Motor+coupling (48) 230V‐3.0KW ‐1PH‐50HZ‐2P 1 1+2 320204307+330404006 Motor+coupling (48) 240V‐3.0KW ‐1PH‐50HZ‐2P 1 1+2 320204260+330404006 Motor+coupling (48) 380V‐3.5KW ‐3PH‐50HZ‐2P 1 1+2 320204261+330404006 Motor+coupling (48) 400V‐3.5KW ‐3PH‐50HZ‐2P 1 1+2 320204262+330404006 Motor+coupling (48) 415V‐3.5KW ‐3PH‐50HZ‐2P 1 ...
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Page 33: Annex 3, Mechanically Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-6501 Annex 3, Mechanically exploded drawings and parts list Pos. Code Description Specification Qty 1 410190023 Hose cover A 6501‐A9 2 2 410190033 Hose cover B 6501‐A10 1 3 410190043 Hose cover C 6501‐A11 1 4 614901777 Base frame A LS35‐A1‐B1 1 5 615068680 Support platform assembly ... - Page 34 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 1 204301009 Circlip D25 D25‐GB894_2 4 2 614901779 Platform LS35‐A3‐B1 1 3 614901780 Supporting bracket LS35‐A3‐B2 1 4 410911838 Supporting shaft LS35‐A3‐B3 2 5 Steel limitation bar (with M8X20 screw) LS35‐A8‐MISC 2 ...
- Page 35 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 1 205101022 Bearing 3045‐SF‐1X 2 2 410195131C Shaft of oil cylinder 65012‐A3‐B1 1 3 204301011 Circlip D30 D30‐GB894_2 3 4 204301014 Circlip D40 D40‐GB894_2 2 5 614901783 Start plate assembly ...
- Page 36 Installation, Operation and Parts Manual EE-6501 Scissor bracket B Pos. Code Description Specification Qty 1 205101050 Bearing 2525‐SF‐2X 2 2 205101110 Bearing 253065‐SF‐1X 2 3 205101018 Bearing 3025‐SF‐2X 2 4 205102001 Bearing 3035‐SF‐2X 2 5 205101026 Bearing ...
- Page 37 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 9 420194020 Downside slider 65A40‐A2‐B16 2 10 204301012 Circlip D35 D35‐GB894_2 2 11 206101013 Post pin D8X16‐GB119_2 4 12 410911843 Middle shaft of downside arm LS35‐A2‐B5 2 13 410911842 Middle shaft of upside arm LS35‐A2‐B6 ...
- Page 38 Installation, Operation and Parts Manual EE-6501 Scissor bracket A Pos. Code Description Specification Qty 1 205101050 Bearing 2525‐SF‐2X 2 2 205101110 Bearing 253065‐SF‐1X 2 3 205101018 Bearing 3025‐SF‐2X 2 4 205102001 Bearing 3035‐SF‐2X 2 5 205101026 ...
- Page 39 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 11 206101013 Post pin D8X16‐GB119_2 4 12 410911843 Middle shaft of downside arm LS35‐A2‐B5 2 13 410911842 Middle shaft of upside arm LS35‐A2‐B6 2 14 410911841 Joint shaft 2 LS35‐A2‐B7 2 15 410911840 Joint shaft 1 LS35‐A2‐B8 1 ...
- Page 40 Installation, Operation and Parts Manual EE-6501 Ramp A assembly Pos. Code Description Specification Qty 1 1 614019507 Supporting rod 65012‐A5‐B1‐C6 4 2 204301004 Circlip D15 D15‐GB894_1 1 3 614901781 Ramp A LS35‐A6‐B1 2 4 410911831 Rolling wheel shaft LS35‐A6‐B2 2 5 420180010 ...
- Page 41 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 1 612019504 Shaft of base frame 65012‐A1‐B5 4 2 614901777 Base frame A LS35‐A1‐B1 1 3 410911857 Hose cover 1 LS35‐A10 2 4 410911860 Fixer for oil hose LS35‐A12 3 5 614901778 Base frame B ...
- Page 42 Installation, Operation and Parts Manual EE-6501 Pos. Code Description Specification Qty 1 205101035 Bearing 4040‐SF‐2X 1 2 205101060 Bearing 4050‐SF‐2X 1 3 410190151 Connection B for oil cylinder 6501‐A4‐B1 1 4 410190141B Connection A for oil cylinder 6501‐A4‐B11 1 5 410190111 Rolling wheel ...
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