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Related Manuals for EAE EE-TS6600
Summary of Contents for EAE EE-TS6600
- Page 1 Model No. EE-TS6600 Installation, Operation...
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Page 2: Table Of Contents
Installation, Operation and Parts Manual EE-TS6600 IMPORTANT NOTES ...................................... 3 SAFETY NOTES ........................................ 4 1.1 Operation of lifting platforms .................................. 4 1.2 Checking of the lifting platforms .................................. 4 1.3 Important safety notices .................................... 5 1.4 Potential safety risks ....................................... 6 1.5 Noise level ........................................ 6 PACKING, STORAGE AND TRANSPORTATION ............................... 7 2.1 The lift was dismantled into the following 2 parts for transportation ...................... 7 2.2 Storage ........................................... 7 2.3 Opening the packs ...................................... 7 PRODUCT DESCRIPTIONS ...................................... 8 3.1 General descriptions ....................................... 8 3.2 Construction of the lift .................................... 8 3.3 Dimensions ........................................ 8 3.4 Technical data ........................................ 8 INSTALLATION INSTRUCTIONS .................................... 9 4.1 Preparations before installation .................................. 9 4.2 Installation attentions .................................... 10 4.3 General Installation Steps . -
Page 3: Important Notes
Installation, Operation and Parts Manual EE-TS6600 IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. All information in this manual is believed to be correct at time of publication. EAE reserves the right to amend and alter technical data and composition without prior notice. Please confirm at time of ordering. ... -
Page 4: Safety Notes
Installation, Operation and Parts Manual EE-TS6600 SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic health and safety requirements Harmonized European standards The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. It must be ensure that the person chosen satisfies the requirements. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the ... -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-TS6600 An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. Do not install the lift on any asphalt surface. 1.3.3 Don’t use the lift outdoor in strong breeze when the wind speed excesses 14m/s. 1.3.4 Read and understand all safety warnings before operating the lift. 1.3.5 Do not leave the controls while the lift is still in motion. 1.3.6 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.7 Only these properly trained personnel can operate the lift. 1.3.8 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift. 1.3.9 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.10The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.11 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.12 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.13 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.14 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.15 Do not modify any parts of the lift without manufacturer’s advice. 1.3.16 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; ... -
Page 6: Potential Safety Risks
Installation, Operation and Parts Manual EE-TS6600 1.4 Potential safety risks 1.4.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.4.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off the lifting platform or tipping up. Safety measures: The lifting platform is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.3. Observe the warning notices for operation. 1.5 Noise level Noise emitted during operating the lift should be less than 70dB. ... -
Page 7: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-TS6600 PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 2 parts for transportation Name Packed by Dimension(inch) Weight(lbs.) Qty Control and power unit Wooden case 21 1/4”*16 15/16“*45 1/4” 118 1 Lift platforms Carton with wooden base 87"*44 1/2"*9 1/4" 814 1 2.2 Storage The packs must be kept in a covered and protected area in a temperature range 0f ‐10℃to +40℃. They must not be exposed to direct ... -
Page 8: Product Descriptions
Installation, Operation and Parts Manual EE-TS6600 PRODUCT DESCRIPTIONS 3.1 General descriptions This is chassis supporting lift for road vehicles. Its mobile design making the lift be able to move easily in your workshop when it is unloaded. Being powered by an electro‐hydraulic system, the gear pump delivers hydraulic oil to oil cylinders and pushes upwards their pistons to raise the lifting beams. 3.2 Construction of the lift 3.3 Dimensions 3.4 Technical data Rated load capacity 6600 lbs. Full rise time with load ≤45s Full lowering time with load ≤45s Oil Volume 1.6 US gal. ... -
Page 9: Installation Instructions
Installation, Operation and Parts Manual EE-TS6600 INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter (about 39”) between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off. To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. Routing of the wiring to the installation location. Refer also to the corresponding information on the name plate and in the operation instructions. Before doing electrical connection, make sure the lift is electrically adapt to the local power supply. The user must provide fuse protection for the connection. Requirements for power supply cable of the installation site: at least 2.5mm (1/8 sq. inch)wire core for 3Ph power and 4.0mm (3/16 sq. inch)wire core for 1Ph power. ... -
Page 10: Installation Attentions
Installation, Operation and Parts Manual EE-TS6600 4.1.4 Checking parts Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed. S/N Name Specification Qty 1 TS6600 lifting platform TS6600‐A00 1 2 Spare parts carton 1 2.1 Lifting tray TS6600‐A03‐B03 4 2.2 Lifting tray holder TS6600‐A03‐B02‐C01 4 2.3 Lifting pad TS6600‐A03‐B06 4 2.4 ... -
Page 11: General Installation Steps
Installation, Operation and Parts Manual EE-TS6600 4.3 General Installation Steps Step 1: Remove the packaging and take the mechanical and hydraulic assembly to the designated installing place. Please do read and understand this manual thoroughly before next step. Step 2: Fix the portable power unit. Step 3: Sort out the oil hose and release cable for mechanical locking unit. ... - Page 12 Installation, Operation and Parts Manual EE-TS6600 Step 4: Connect the oil hose. Connect the fitting of oil hose with its tie‐in on the hydraulic block. Step 5: Connect external power supply. ...
- Page 13 Installation, Operation and Parts Manual EE-TS6600 Step 6: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY .Lift must be fully lowered before changing or adding hydraulic oil. Pour 6 liters (1.6 US gal.) anti‐abrasion hydraulic oil into the oil tank. Run the lift for several cycles and add more oil until the lifting platform can reach its maximum height. Note：It is suggested to use NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32 hydraulic oil when temperature is below 18 degree Celsius. Change the oil 6 months after initial use and change once per year thereafter. Step 7: Trial running. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. This step is of particular importance for it can check if the oil hose is well connected. The connection is qualified when there is no ...
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Page 14: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-TS6600 4.4 Items to be checked after installation. S/N Check items YES NO 1 Rising speed ≥ 9/16”/s; 2 Noise with rated load ≤75db; 3 Grounding resistance: not bigger than 4Ω; 4 Mechanical locks can engage and release effectively. 5 If the control button works as “hold to run”? 6 If grounding wire is connected? 7 If the lift rises and lowers smoothly? ... -
Page 15: Move The Unloaded Lift
Installation, Operation and Parts Manual EE-TS6600 5.3 Operation instructions nel to Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. To avoid personal injury and/or property damage, permit only trained personnel to operate the lift. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. Always lift the vehicle using all four adapters. Never raise just one end, one corner or one side of vehicle. The lift must be only used in a static position for lifting and lowering vehicles. Don’t use the lift outdoor in strong breeze when the wind speed excesses 14m/s. As the lift rises and lowers with rolling wheels directly contacting the floor, it is normal that certain scratches will be left due to long time use. Raise the lift Make sure vehicle is neither front nor rear heavy and center of balance should be midway between adapters and centered over the lift. 1. Make sure that you have read and understood the operation manual before operation. 2. Load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points. 3. Push the UP button to raise lift until adapters contact vehicle. 4. Check adapters for secure contact with vehicle. Raise lift to expected working height. Lower the lift When lowering the lift pay careful attention that all personnel and objects are kept clear. 1. Release the safety lock by holding the mechanical lock releasing handle before attempting to lower lift. 2. Push down the lowering handle. 3. When the lift is fully lowered, position the lift arms and adapters to provide an unobstructed exit before removing vehicle from lift area. 5.4 Move the unloaded lift DO NOT attempt to move the lift when it is loaded. ... -
Page 16: Trouble Shooting
Installation, Operation and Parts Manual EE-TS6600 TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. TROUBLES CAUSES SOLUTIONS Loose wire connection Check and make a good connection. Motor does not run and will not raise. Blown motor. Replace it. The motor run reversely. Check the wire connection. Overflow valve is not well screwed up or jammed. Clean or make adjustment Damaged gear pump. Replace it. Motor runs but will not raise. Too low oil level. Add oil. The hose connection is loose. Tighten it. The cushion valve is not well screwed up or jammed. Clean or make adjustment The oil hose leaks. Check or replace it. Platforms go down ... -
Page 17: Maintenance
Installation, Operation and Parts Manual EE-TS6600 MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Follow the below routine maintenance schedule with reference to the actual working condition and frequency of your lift. The following parts need to be lubricated with No.1 lithium base grease. 6.1. Daily checking items before operation The user must perform daily check. Daily check of safety lock system is very important – the discovery of device failure before action could save your time and prevent you from great loss, injury or casualty. ∙Check whether oil hose is well connected and whether it leaks or not. ∙Check the electrical system. ∙Check if safety teeth and safety block matched well or not. 6.2. Weekly checking items ∙Check the flexibility of moving parts. ∙Check the working conditions of safety parts. ∙Check the amount of oil left in the oil tank. Oil is enough if the platforms can be raised to highest position. Otherwise, oil is insufficient. 6.3. Monthly checking items ∙Check the tightness of the hydraulic system and screw firm the joints if it leaks. 6.4. Yearly checking items ∙Empty the oil tank and check the quality of hydraulic oil. ∙Wash and clean the oil filter. If users stick to the above maintenance requirements, the lift will always keep a good working condition and its service life could be extended. ... -
Page 18: Annex 1, Electrical Schemes And Parts List
Installation, Operation and Parts Manual EE-TS6600 Annex 1, Electrical schemes and parts list ... -
Page 19: Annex 2, Hydraulic Schemes And Parts List
Installation, Operation and Parts Manual EE-TS6600 Annex 2, Hydraulic schemes and parts list 1.oil tank 2.oil sucking filter 3.gear pump 4.coupling 5.motor 6.composite hydraulic block 7.cushion valve 8.overflow valve 9.single way valve 10.manual unloading valve 11.flow control valve 12.oil tank cover 13.hose connector 14.oil cylinder ... - Page 20 Installation, Operation and Parts Manual EE-TS6600 POS. Code Name Specification Qty 1 Power unit 1.5kW 1 2 624001064 Rubber oil hose L=3500mm, 1 3 615033012 Cylinder 2 TS6600‐A05‐B01 1 4 310101010 Straight connector G1/4‐‐‐G1/4 2 5 624001847 Rubber oil hose L=200mm 2 6 615006003 Three way connector 6214E‐A4‐B4(6214A‐A5‐B2) 1 ...
- Page 21 Installation, Operation and Parts Manual EE-TS6600 POS. Code Name Specification Qty 1 330405014 Oil tank 6L 1 2 330101004 Hydraulic block YF‐2 1 3 330304001 Overflow valve EYF‐C 1 ...
- Page 22 Installation, Operation and Parts Manual EE-TS6600 POS. Code Name Specification Qty 4 330302001 Single way valve DYF‐C 1 5 330305002 Throttle valve TC‐VF 1 6 207103019 Composite washer M14 2 7 330301001 Cushion valve HZYF‐C1 1 8 202109064 Screw M6*30 4 9 ...
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Page 23: Annex 3, Mechanical Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-TS6600 Annex 3, Mechanical exploded drawings and parts list POS. Code Name Specification Qty 1 614033004B Welded arm A TS6600‐A01‐B01 1 2 614033005B Welded arm B TS6600‐A01‐B02 1 3 410330161 Pin shaft of the main arm TS6600‐A01‐B03 2 4 410330171 Up rolling wheel TS6600‐A01‐B04 4 5 410330151 Pin shaft ... - Page 24 Installation, Operation and Parts Manual EE-TS6600 POS. Code Name Specification Qty 15 612033001 Lifting tray TS6600‐A03‐B03‐C01 4 16 410330573 Lifting pad holder TS6600‐A03‐B06‐C01 4 17 612033002B Mechanical safety lock TS6600‐A04‐B01 1 18 614033010B Mechanical lock cover TS6600‐A04‐B02 1 19 614033011 Release pin shaft TS6600‐A04‐B03 ...
- Page 25 Installation, Operation and Parts Manual EE-TS6600 POS. Code Name Specification Qty 1 614033001B Support bracket TS6600‐A06‐B01 1 2 614033002 Handle TS6600‐A06‐B02 1 3 420330060 Nylon wheel TS6600_M90X43 2 4 Power unit 110V‐1PH‐60HZ‐1.5KW 1 5 204301004 Circlip D15_GB894_1 2 ...