EAE EE-65A.40T Installation, Operation, And Parts Manual

Short platform scissor lift low profile manual levelling lifting capacity: 4000kg

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Installation, Operation
and Parts Manual
Model No.
EE-65A.40T
Short platform scissor lift
Low profile
Manual Levelling
Lifting capacity: 4000KG
Please read this entire manual carefully and completely before installation or operation of the lift.
2017.07.28 - 540104109

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Summary of Contents for EAE EE-65A.40T

  • Page 1 Installation, Operation and Parts Manual Model No. EE-65A.40T Short platform scissor lift Low profile Manual Levelling Lifting capacity: 4000KG Please read this entire manual carefully and completely before installation or operation of the lift. 2017.07.28 - 540104109...
  • Page 2: Important Notes

    Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE.
  • Page 3: Table Of Contents

    Installation, Operation and Parts Manual EE-65A.40T IMPORTANT NOTES ................................2 SAFETY NOTES ..................................4 1.1 Operation of lifting platforms ..............................4 1.2 Checking of the lifting platforms ............................4 1.3 Important safety notices ................................ 5 1.4 Warning labels ..................................6 1.5 Potential safety risks ................................
  • Page 4: Safety Notes

    Installation, Operation and Parts Manual EE-65A.40T SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed.
  • Page 5: Important Safety Notices

    Installation, Operation and Parts Manual EE-65A.40T An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms.
  • Page 6: Warning Labels

    Installation, Operation and Parts Manual EE-65A.40T 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or...
  • Page 7: Potential Safety Risks

    Installation, Operation and Parts Manual EE-65A.40T 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures:  Only ever use the power cord provided or a tested power cord.
  • Page 8: Packing, Storage And Transportation

    Installation, Operation and Parts Manual EE-65A.40T PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 2 parts for transportation...
  • Page 9: Product Descriptions

    Installation, Operation and Parts Manual EE-65A.40T PRODUCT DESCRIPTIONS 3.1 General descriptions This full rise scissor lift is of pretty lower profile when at its lowest position. As it is specially designed for surface mounting, users could have it installed with great convenience. Its platform extension deign not only can be used as a ramp, but also can serve as an extended part of the platform for much longer vehicles.
  • Page 10: Safety Devices Descriptions

    Installation, Operation and Parts Manual EE-65A.40T 3.4 Safety devices descriptions POS. Safety device Function 24V operation voltage Safety voltage for operators. Max height limit switch Ensure the lifting platform stop rising when reach a height of 1930mm above the ground.
  • Page 11: Technical Data

    Installation, Operation and Parts Manual EE-65A.40T 3.5 Technical data Rated load capacity 4000KG Full rise time with load ≤60s Full lowering time with load ≤30s Hydraulic pressure 22-24MPa Pneumatic pressure 6-8 bar Oil Volume INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements.
  • Page 12 Installation, Operation and Parts Manual EE-65A.40T Surface mounting...
  • Page 13 Installation, Operation and Parts Manual EE-65A.40T Recessed mounting 4.1.4 Tools and equipment needed for installation Tool name Specification Electrical drill With D16 and D18 drill bit. Open spanner D17-19mm Adjustable spanner bigger than D30mm Cross socket screw driver Quick spanner handle adapter/ Ratchet...
  • Page 14: Installation Attentions

    Installation, Operation and Parts Manual EE-65A.40T 4.1.5 Checking parts Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but if you do not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer.
  • Page 15 Installation, Operation and Parts Manual EE-65A.40T Step 4: Connect oil hoses as per Annex 2. Screw torque for oil hose connector is 60N*M. Firstly, connect the oil hoses between the two platforms. There are 3 oil hoses together. And then, connect the 2 oil hoses from the main platform with the tie-ins remained on the hydraulic block in the control cabinet.
  • Page 16 Installation, Operation and Parts Manual EE-65A.40T Step 7: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY .Lift must be fully lowered before changing or adding hydraulic oil. Pour 18 liters anti-abrasion hydraulic oil into the oil tank. The level of oil shall reach the tippets volume mark of the tank.
  • Page 17 Installation, Operation and Parts Manual EE-65A.40T them lowered to the lowest position and then turn off the levelling valve. If the lift is equipped with a height limit switch, push DOWN II button when platforms stop lowering at a safety height from the ground.
  • Page 18: Items To Be Checked After Installation

    Installation, Operation and Parts Manual EE-65A.40T Step 10: Fix oil hose protection covers. 4.4 Items to be checked after installation. Check items Screw torque of expansion bolts : 60-80N•m; Rising speed ≥20mm/s; Noise with rated load ≤75db; Grounding resistance: not bigger than 4Ω;...
  • Page 19: Operation Instructions

    Installation, Operation and Parts Manual EE-65A.40T OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Check all connections of oil hose. Only when there is no leakage, the lift can start work. 5.1.2 The lift, if its safety device malfunctions, shall not be used.
  • Page 20: Flow Chart For Operation

    Installation, Operation and Parts Manual EE-65A.40T 5.3 Flow chart for operation Raising Lowering Turn on the power switch Turn on the power switch Push the DOWN I button Push UP button Motor drives the gear pump work Stop lowering at safety height...
  • Page 21: Trouble Shooting

    Installation, Operation and Parts Manual EE-65A.40T TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. Troubles could be judged and solved much faster when more details or pictures could be provided.
  • Page 22: Maintenance

    Installation, Operation and Parts Manual EE-65A.40T MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. You may decide the frequency of routine maintenance by consulting your lift’s actual working conditions.
  • Page 23 Installation, Operation and Parts Manual EE-65A.40T POS. Components Methods Period Push the DOWNI button. Inspect and ensure the lifting Safety lowering limit switch platform stops lowering at safety height and then push Every day DOWN II button to have the platform fully lowered.
  • Page 24: Annex1,Electrical Schemes And Parts List

    Installation, Operation and Parts Manual EE-65A.40T Annex 1,Electrical schemes and parts list (Note: For the specific requirements on voltage, the actual voltage of your lift may differ with the following diagram)
  • Page 25 Installation, Operation and Parts Manual EE-65A.40T...
  • Page 26 Installation, Operation and Parts Manual EE-65A.40T...
  • Page 27 Installation, Operation and Parts Manual EE-65A.40T Pos. CODE Name Specification REMARK 320101011 Transformer JBK3-63VA 220V-24V 220V 320101013 Transformer JBK3-63VA 230V-24V 230V 320101014 Transformer JBK3-63VA 240V-24V 240V 320101016 Transformer JBK3-63VA 380V-24V 380V 320101017 Transformer JBK3-63VA 400V-24V 400V 320101018 Transformer JBK3-63VA 415V-24V...
  • Page 28: Annex2, Hydraulic Schemes And Parts List

    Installation, Operation and Parts Manual EE-65A.40T Annex 2, Hydraulic schemes and parts list 18L oil tank Oil sucking filter Gear pump Coupling Motor Hydraulic block Cushion valve Over-flow valve Single way valve Solenoid unloading valve Flow-control valve Oil tank cover...
  • Page 29 Installation, Operation and Parts Manual EE-65A.40T POS. CODE Name Specification Power unit 2.2kW 624001899 Rubber oil hose Φ6*2,L=5500 624001900 Rubber oil hose Φ6*2,L=4850 624001004 Rubber oil hose L=4100mm 624001898 Rubber oil hose Φ6*2,L=900 624001062 Rubber oil hose L=1650mm 624001130 Rubber oil hose Φ6*2,L=200...
  • Page 30 Installation, Operation and Parts Manual EE-65A.40T REMARK Pos. CODE Name Specification 310101010 Straight connector G1/4-G1/4 330405027 Steel oil tank 310101005 Straight connector M14*1.5-G1/4,L=120 310101003 Straight connector M14*1.5,-G1/4 201102002 Hex flange screw M5*10 202109064 Hex socket cylinder head screw M6*30 207103019...
  • Page 31: Annex3, Pneumatic Schemes And Parts List

    Installation, Operation and Parts Manual EE-65A.40T REMARK Pos. CODE Name Specification 330301001 Cushion valve HZYF-C1 330302001 Single way valve DYF-C 330304001 Over flow valve EYF-C 330305002 Throttle valve 330307001 Two way ball valve GE2G1/4111AB 330308006 Solenoid unloading valve DHF06-220H/DC24 330401005...
  • Page 32: Annex4, Mechanically Exploded Drawings And Parts List

    Installation, Operation and Parts Manual EE-65A.40T POS. CODE Name Specification 310101018 Quick straight pneumatic connector KLC6-M5 310501020 Pneumatic cylinder SDA20*25 Annex 4, Mechanically exploded drawings and parts list Pos. CODE Name Specification 65A40-A1-B1 614065001 Base plate A 65A40-A1-B2 614065002 Base plate B...
  • Page 33 Installation, Operation and Parts Manual EE-65A.40T Pos. CODE Name Specification 65A40-A7 410650193 Protective cover D 6501-A11 410190043 Protective cover C 6501-A10 410190033 Protective cover B 6501-A9 410190023 Protective cover A 65A40-A8 410650763 Protective cover E ST4.8*35 202301008 Cross socket cap head tapping screw...
  • Page 34 Installation, Operation and Parts Manual EE-65A.40T Pos. CODE Name Specification 205101018 Bearing 3025_SF-1X 205101020 Bearing 3030_SF-1X 205101021 Bearing 3040_SF-1X 205101037 Bearing 4020_SF-1 205101035 Bearing 4040_SF-2X 205101036 Bearing 4050_SF-1X 204301009 Circlip 410190151 Oil cylinder connector B 6501-A4-B1 615019602 Secondary oil cylinder...
  • Page 35 Installation, Operation and Parts Manual EE-65A.40T Pos. CODE Name Specification 202109021 Hex socket cylinder head screw M6*20 202109009 Hex socket cylinder head screw M5*15 202109007 Hex socket cylinder head screw M5*8 310501020 Pneumatic cylinder 20*32 202206003 Hex socket tighten screw...
  • Page 36 Installation, Operation and Parts Manual EE-65A.40T Pos. CODE Name Specification 202109027 Hex socket cylinder head screw M8*12 65A40-A5-B5 410197301 Platform installation plate M8*15 202111005 Hex socket flat head screw D8*16 206101010 Inside swivel post pin 65A40-A5-B4 614065014 Supporting rod 65A40-A5-B3...

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