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Related Manuals for EAE EE-6605S
Summary of Contents for EAE EE-6605S
- Page 1 Model No. EE-6605S/A/B Installation, Operation Long platform scissor lift, heavy duty and Parts Manual Electrical Levelling Lifting Capacity 5500KG Distributed by ...
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Page 2: Important Notes
Installation, Operation and Parts Manual EE-6605S/A/B IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. ... -
Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-6605S/A/B IMPORTANT NOTES ................................ 2 SAFETY NOTES .................................. 4 1.1 Operation of lifting platforms ............................4 1.2 Checking of the lifting platforms ..........................4 1.3 Important safety notices .............................. 5 1.4 Warning labels ................................6 1.5 Potential safety risks ..............................7 1.6 Noise level ..................................7 PACKING, STORAGE AND TRANSPORTATION ........................ 8 2.1 The lift was dismantled into 3 parts for transportation ....................8 2.2 Storage ..................................8 2.3 Lifting and handling ..............................8 ... -
Page 4: Safety Notes
Installation, Operation and Parts Manual EE-6605S/A/B SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic safety requirements stipulated in the directive 2006/42/EC Harmonized European standards The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work. ... -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-6605S/A/B engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 Do not install the lift on any asphalt surface. 1.3.2 Read and understand all safety warnings before operating the lift. 1.3.3 Do not leave the controls while the lift is still in motion. 1.3.4 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.5 Only these properly trained personnel can operate the lift. 1.3.6 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift. 1.3.7 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.8 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.9 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.10 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.11 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.12 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.13 Do not modify any parts of the lift without manufacturer’s advice. 1.3.14 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil. Attention: For environment protection, please dispose the disused oil in a proper way. ... -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-6605S/A/B 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memories them for future operation ... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-6605S/A/B 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off the lifting platform or tipping up. Safety measures: The lifting platform is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. Observe the warning notices for operation. 1.6 Noise level Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in ... -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-6605S/A/B PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into 3 parts for transportation Name Packed by Dimension(mm) Weight(KG) Quantity Control cabinet Wooden case 580*510*1010 88 1 Power side platform Carton with wooden base 5640*810*430 1450 1 The opposite platform Carton with wooden base 5640*810*430 1450 1 2.2 Storage The packs must be kept in a covered and protected area in a temperature range 0f ‐10℃to +40℃. They must not be exposed to direct ... -
Page 9: Product Descriptions
Installation, Operation and Parts Manual EE-6605S/A/B PRODUCT DESCRIPTIONS 3.1 General descriptions This model is in‐ground mounted (optional ‐surface mounted) and is mainly composed by two lifting platforms and a set of power unit. The gear pump works when power supply is connected and meanwhile oil in the pump will push upwards the pistons of oil cylinders. Thus, scissor brackets of the lift rise accordingly. In the process of rising, the mechanical lock automatically engages to avoid sudden drop down caused by failure of hydraulic system. Besides, designs like, 24V working voltage of control box and limit switch, low‐height alarming buzzer, anti‐surge valves, etc have fully ... -
Page 10: Dimensions
Installation, Operation and Parts Manual EE-6605S/A/B 3.3 Dimensions 3.4 Technical data Model EE‐6605 Rated capacity(KG) 5500 Full raised height(mm) 1750 Full lowered height(mm) 240 Full raised time (with rated load) ≤50s Full lowered time (with rated load) ≤30s Hydraulic working pressure ( Mpa ) 28 Pneumatic working pressure (Bar) 6‐8 Oil tank volume (L) 18 ... -
Page 11: Installation Instructions
Installation, Operation and Parts Manual EE-6605S/A/B INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off. To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Requirements for power supply 2 2 cable of the installation site: at least 2.5mm wire core for 3Ph power and 4.0mm wire core for 1Ph power. Routing of the compressed air connection to the installation location. The user must install a service unit upstream of the connection. Refer also to the corresponding information in the commissioning instructions. 4.1.3 Foundations preparations Please refer to Annex1 for floor dimensions. 4.1.4 Tools and equipment needed for installation ... -
Page 12: Installation Attentions
Installation, Operation and Parts Manual EE-6605S/A/B 4.1.5 Checking parts Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but if you do not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer. No. Name Specification Qty Power side lifting platform assembly Secondary lifting platform assembly Control cabinet 3.5KW/3PH 1 Expansion bolt M18*160 16 Air hose D=8 2m Air hose connector PP‐20 5*8 ... -
Page 13: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-6605S/A/B Step 5: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY .Lift must be fully lowered before changing or adding hydraulic oil. Pour 16 liters of hydraulic oil into the oil tank. The level of oil shall reach the tippets volume mark of the tank. Run the lift for several cycles and add more oil until the lifting platform can reach its maximum height. Note：As the viscosity of hydraulic oil may have influence on the running speed of the lift, it is suggested using NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32 hydraulic oil when temperature is below 18 degree Celsius. Change the oil 6 months after initial use and change once per year thereafter. Step 6: Levelling Check the connection of the hydraulic and electrical system before levelling operation Review operation instructions and get familiar with lift controls by running the lift through a few cycles before levelling operation. Attention: Level the platforms before connecting max height limit switch because if not, platforms may not rise to the highest position. The operator needs to know clear which levelling valve controls which platform. This could be judged by the way that the oil hose was connected or by trial raising or lowering. 1) Connect the power supply and turn on the main power switch. 2) Turn the selection switch in the control cabinet to “levelling” and push the “UP" button for 30 seconds. Normally at least one of the two runways start rising. 3) Turn the selection switch in the control cabinet to “levelling”and push the “UP” or “DOWN” button to adjust the height of one of the Platforms until it reach the same height as that of the other platform. If synchronization is still not achieved, repeat the above levelling steps until synchronization reached. 4.4 Items to be checked after installation. ... -
Page 14: Operation Instructions
Installation, Operation and Parts Manual EE-6605S/A/B OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Check all connections of oil hose. Only when there is no leakage, the lift can start work. 5.1.2 The lift, if its safety device malfunctions, shall not be used. 5.1.3 It shall not lift or lower an automobile if its center of gravity is not positioned midw of the runways. Otherwise, we as well as our dealers will not bear any responsibility for any consequence resulted thereby. 5.1.4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process. 5.1.5 When runways being raised to the desired height, switch off the power at once to lock the button with a padlock to prevent any wrong operation done by unconcerned people. 5.1.6 Make sure the safety lock of the lift is engaged before start working under the vehicle and no people under the vehicle during lifting and lowering process. 5.2 Flow chart for operation Lowering Raising Turn on the power switch ... -
Page 15: Operation Instructions
Installation, Operation and Parts Manual EE-6605S/A/B 5.3 Operation instructions POS. Name Function FA Alarm buzzer Low height alarm SB1 UP button Control the rising movement SB4 LOCK button Engage the safety locks SB2 DOWN button Control the initial lowering movement SB3 DOWN button ... -
Page 16: Trouble Shooting
Installation, Operation and Parts Manual EE-6605S/A/B TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. TROUBLES CAUSES SOLUTIONS Loose wire connection Check and make a good connection. Motor does not run and Burnt motor. Replace it. will not raise. Damaged limit switch or its wire connection is loose. Adjust or replace the limit switch. The motor run reversely. Check the wire connection. Overflow valve is not well screwed up or jammed. Clean or make adjustment Damaged gear pump. Replace it. Motor runs but will not raise. Too low oil level. Add oil. The hose connection is loose. Tighten it. The cushion valve is not well screwed up or jammed. Clean or make adjustment The oil hose leaks. Check or replace it. ... -
Page 17: Maintenance
Installation, Operation and Parts Manual EE-6605S/A/B MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Follow the below routine maintenance schedule with reference to the actual working condition and frequency of your lift. Lubricate moving parts with No.1 lithium base grease. 6.1. Daily checking items before operation The user must perform daily check. Daily check of safety system is very important – the discovery of device failure before action could save your time and prevent you from great loss, injury or casualty. ∙Check whether oil hose well connected. No leakage is allowed. ∙Check the electric connections .Make sure all connections are in good condition. ∙Check whether the expansion bolts well anchored. ∙Check if safety teeth and safety block matched well or not. 6.2. Weekly checking items ∙Check the flexibility of moving parts. ∙Check the working conditions of safety parts. ∙Check the amount of oil left in the oil tank. Oil is enough if the carriage can be raised to highest position. Otherwise, oil is insufficient. ∙Check whether the expansion bolts well anchored. 6.3. Monthly checking items ∙Check whether the expansion bolts well anchored. ∙Check the tightness of the hydraulic system and screw firm the joints if it leaks. ∙Check the lubrication and abrasion circumstance of moving parts. 6.4. Yearly checking items ∙Empty the oil tank and check the quality of hydraulic oil. ∙Wash and clean the oil filter. If users stick to the above maintenance requirements, the lift will always keep a good working condition and its service life could be extended. ... -
Page 18: Annex 1, Floor Plan
Installation, Operation and Parts Manual EE-6605S/A/B Annex 1, Floor Plan Requirements: 1.425# concrete base with strength more than 3000psi, tolerance of flatness less than 5mm and minimum thickness of 200mm.Newly built concrete ground must be older than 20days. 2. Concrete thickness of the pit base shall be more than 200mm and remove the peel‐offs in the bit 3. Flatness of the two pit base shall within the tolerance of 5mm. 4. Embedded L40 angle iron around the pit for edging. 5. In case drain pipes are not applicable, it is necessary to reserve a plash. Floor plan for recessed installation ... - Page 19 Installation, Operation and Parts Manual EE-6605S/A/B Floor plan for surface installation ...
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Page 20: Annex 2, Electrical Schemes And Parts List
Installation, Operation and Parts Manual EE-6605S/A/B Annex 2, Electrical schemes and parts list ... - Page 21 Installation, Operation and Parts Manual EE-6605S/A/B ...
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- Page 24 Installation, Operation and Parts Manual EE-6605S/A/B Symbol Code Name Spec. Qty T 320101059 Transformer JBK3(JBK5)‐160VA 415V‐220V100VA 24V60VA 1 M 320203006 Motor 415V/3.5KW ‐3PH‐50HZ‐2P 1 320302002 Proximity switch PL05‐N RD/1.8M 2 SQ，SQ1 YA 310401001 Pneumatic solenoid valve 3V210‐08DC24V 1 SA1 320303009 Option switch AR22PR‐211B 1 ...
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Page 25: Annex 3, Hydraulic Schemes And Parts List
Installation, Operation and Parts Manual EE-6605S/A/B Annex 3, Hydraulic schemes and parts list 1.Oil tank 2.Oil sucking filter 3.Gear pump 4.Coupling 5.Motor 6.Hydraulic block 7.Cushion valve 8.Overflow valve 9.Single way valve 10.Solenoid unloading valve 11.Flow control valve 12.Oil tank cover 13.Leveling solenoid valve 14.cylinder block 15.Main oil cylinder 16.Secondary oil cylinder Seal rings S/N Code Name Specification ... - Page 26 Installation, Operation and Parts Manual EE-6605S/A/B POS. Code Name Specification Qty 1 1 330405027 oil tank 18L 4 2 201102002 hex head full swivel screw M5*10 4 3 202109064 screw M6*30 3 4 207103025 composite washer 13.7*20.00*1.50(BS224) 1 5 210101004 hex socket flat head fitting ...
- Page 27 Installation, Operation and Parts Manual EE-6605S/A/B POS. Code Name Specification Qty 2 13 330308008 solenoid leveling valve DHF06‐228H/DC24 1 14 330401005 oil sucking tube 6605B‐A3‐B5 55*40*38 1 15 330402001 oil back tube YH‐D 1 16 330404001 coupling YL‐A 1 17 330403001 oil filter YG‐C 1 18 ...
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Page 28: Annex 4, Pneumatic Scheme And Parts List
Installation, Operation and Parts Manual EE-6605S/A/B Annex 4, Pneumatic scheme and parts list POS. Code Name Specification Qty 1 321004006 AFC Air filter combination AFC2000 1 2 310101015 Pneumatic connector KLC8‐02 2 3 123010201 Air hose DE8 1 4 310102015 Pneumatic connector KLL8‐02 4 5 ... -
Page 29: Annex 5, Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-6605S/A/B Annex 5, Exploded drawings and parts list POS Code Name Specification Qty NOTE 1 410210173 Bending tube of the baffle 6603B‐A4‐B2 2 2 614026003 Box B 6605B‐A1‐B3 4 3 615027013 Turn table 6435B‐A28 2 4 614026015 Box ... - Page 30 Installation, Operation and Parts Manual EE-6605S/A/B POS Code Name Specification Qty NOTE 10 410270211 Pin 6435B‐A22 4 11 614026007 Side slip assembly 6605B‐A1‐B9 2 12 614026005 Ramp 6605B‐A1‐B5 2 13 203103008 Self‐lock nut ...
- Page 31 Installation, Operation and Parts Manual EE-6605S/A/B POS Code Name Specification Qty NOTE 52 410260083 Protection plate A 6605B‐A17 2 53 203101004 Hex nut M6 10 54 420260050 Rubber pad 6605B‐A26 2 55 202101029 Cross round headed bolt M6X12 ...