Installation, Operation and Parts Manual EE-6604 V2.BWF IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. ...
Installation, Operation and Parts Manual EE-6604 V2.BWF SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic safety requirements stipulated in the directive 2006/42/EC Harmonized European standards The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work. 1.2.2 Regular checking ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 1.3 Important safety notices 1.3.1 Recommed for indoor use only, DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery ,and capable of susutaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4 Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with grease. WARNING:the warnings ,cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Attention: For environment protection, please dispose the disused oil in a proper way. ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memories them for future operation ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off the lifting platform or tipping up. Safety measures: The lifting platform is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. Observe the warning notices for operation. 1.6 Noise level Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in ...
Installation, Operation and Parts Manual EE-6604 V2.BWF PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into 3 parts for transportation Name Packed by Dimension Weight Quantity Control cabinet Wooden case 510*480*1300 84KG 1 Power side platform Carton with wooden base 5100*700*360 1550KG 1 The secondary platform Carton with wooden base 5100*700*360 1550KG 1 Ramp Bubble film 1300*680*250 106KG 1 ...
Installation, Operation and Parts Manual EE-6604 V2.BWF PRODUCT DESCRIPTIONS 3.1 General descriptions This model is surface mounted and is mainly composed by lifting platforms, base plates, oil cylinders and a set of operation unit. The gear pump works when power supply is connected and meanwhile oil in the pump pushes upwards the pistons of oil cylinders. Thus, scissor brackets of the lift rise accordingly.The mechanical lock will automatically engaged in case of failure of hydraulic system. Besides, designs like 24V working voltage of control box and limit switch, low‐height alarming buzzer, anti‐surge valves, etc have fully considered your personal security. 3.2 Construction of the lift ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 3.4 Safety device descriptions NO. Safety device Function Slow down the falling speed of lifting platform in case there is 1 Anti‐surge valve leakage of hydraulic oil hoses. Protect the lifting platform from falling down in case oil 2 Mechanical lock for lifting platform cylinders loss forces caused by break down of hydraulic system. 3 24V operation voltage Safety voltage for operators. Stop rising at a maximum height of 450mm above lifting 5 Max height limit switch for wheel jack platform. Protect auxiliary lift from tipping‐up, in case load on it is not 6 Tip‐up protection for wheel jack ift evenly distributed. Protect lifting platform from tipping‐up, in case load on it is not ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 3.5 Technical data Rated capacity 4000KG Full raised height 1900mm Full lowered height 180mm Full raised time (with rated load) ≤55s Full lowered time (with rated load) ≤55s Hydraulic working pressure ( Mpa ) 20MPa Pneumatic working pressure (Bar) 6‐8 kg/cm² Rated capacity of the secondary lift 4000KG Full raised height of the secondary lift 450mm Oil tank volume 18L INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off. To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings. ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 4.2.3 Do not place any vehicle on the lift in the case of trial running. 4.3 General Installation Steps Step 1: Choose installation site. Use a fork lift to place the two lifting platforms into installation site as required. See Annex 1 for space requirements on the installation site. Step 2: Connect hydraulic oil hoses. Connect the oil hoses to the power unit as per the diagram for oil hose connection. Annex 3. Attention: Connect as per the marks on the hoses and do not contaminate the hydraulic components during the connection. Step 3: Connect pneumatic hoses. Connect the pneumatic release system by the diagram of air hose connection in Annex 4. Attention: Connect as per the marks on the hoses and do not contaminate the pneumatic components during the connection. Step 4: Connect electrical wires. Refer to the electrical connection scheme. Connect the power supply and the quick connecters for limit switch. (For three phase power supply ,if the lift doesn't raise and the motor may turn in the wrong direction, in such event, interchange wires U, V in the control cabinet) . Step 5: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY .Lift must be fully lowered before changing or adding hydraulic oil. Normally it needs 22 liters of hydraulic oil. Initially, fill the tank full with about 18L of hydraulic oil . Run the lift for several cycles and add another 4L into the tank. The level of oil shall reach the tippets volume mark of the tank. Run the lift for several cycles and add more oil until the lifting platform can reach its maximum height. Note: ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF 2) Push the UP button to raise the platforms to the max height and then lower to the minimum height. Repeat this for 3 cycles. Pay attendion to push the UP button very slightly and slowly when the platforms almost reach to the max height. After that,engage the mechanical safety locks and push DOWN I and DOWN II to completely lower the platforms. This step may needs pretty long time as there ...
Installation, Operation and Parts Manual EE-6604 V2.BWF Step 7: Fix base frames with expansion bolts. 1. Drill anchor holes for expansion bolts on the ground with an electrical drill. Make sure to drill vertically. 2. Remove thoroughly the debris and dust in holes and ascertain that the posts stay right upon the circle previously marked by chalk. 3. Hammer in and secure expansion bolts. Step 8: Fix oil hose protection covers. 4.4 Items to be checked after installation. S/N Check items YES NO 1 Screw torque of expansion bolts : 60‐80N•m; 2 Rising speed ≥20mm/s; 3 Noise with rated load ≤75db; 4 Grounding resistance: not bigger than 4Ω; 5 Height difference of the two platform ≤5mm; ...
Installation, Operation and Parts Manual EE-6604 V2.BWF OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Check all the joints of oil hose. Only when there is no leakage, the lift can start work. 5.1.2 The lift, if its safety device malfunctions, shall not be used. 5.1.3It shall not lift or lower an automobile if its center of gravity is not positioned midway of the runways. Failure to do so may cause damage to property and personel . 5.1.4 Operators and personnel concerned should stand in a safety area during lifting and lowering process. 5.1.5 When the platform are raised to the desired height, switch off the power to prevent any wrong operation done by unconcerned people. 5.1.6. Make sure the safety lock of the lift is engaged before start working under the vehicle and no people under the vehicle during lifting and lowering process. 5.2 Descriptions of control panel POS. Name Function FA Alarm buzzer Safety warning SB1 UP button Control the rising movement SB3 ...
Installation, Operation and Parts Manual EE-6604 V2.BWF 5.3 Flow chart for operation Lowering Raising Turn on the power switch Turn on the power switch Push DOWN I button Push UP button The platforms rise to release Motor drives the gear pump work safety locks Cylinder piston drives the runway move up Push DOWN II when platforms stop lowering at a distance of 600mm above ground The lift rised The lift lowered 5.4 Operation instructions ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF Using the secondary lift. Lifting capacity: 4000KG Raise the secondary lift 1.Turn the selection switch on the control panel to“secondary lift”. 2.Place rubber pads under the pick‐up points of vehicle. When it is necessary to use the platform extensions, push “UP” button to raise platforms of the jack a bit over the platforms of main lift and pull out the extensions. 3.Push “UP” button and check again if the rubber pads are directly under the pick‐up points of the vehicle, when they are very close to the chassis. 4. Keep on pushing ”UP” button until lifting platform elevates to the height expected. Lower the secondary lift Attention: in case the platform extensions of the jack are used, the operator needs to push them in the when wheels of the serviced vehicle fall on steadily the platforms of the main lift. 1. Turn the selection switch on the control panel to“secondary lift”.. 2.Push “DOWN I” button for lowering movement. 3.Take away rubber pads. ...
Installation, Operation and Parts Manual EE-6604 V2.BWF TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. TROUBLES CAUSE SOLUTION The wire connection is loose. Check and make a good connection. Motor does not run and will not The motor is burnt Replace it. raise The limit switch is damaged or the wire Connect it or adjust or replace the limit connection is loose. switch. The motor run reversely. Check the wire connection. Overflow valve is loose or jammed. Clean or adjust it. The gear pump is damaged. Replace it. Motor runs but will not raise Oil level is too low. Add oil. The oil hose became loose or dropped off. Tighten it. The cushion valve became loose or jammed. Clean or adjusts it. The oil hose leaks. Check or replace it. ...
Installation, Operation and Parts Manual EE-6604 V2.BWF MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. You may choose the frequency of routine maintenance by consulting your lift’s working conditions and time. The following parts need to be lubricated with No.1 lithium base grease. 6.1 Daily checking items before operation The user must perform daily check. Daily check of safety system is very important – the discovery of device failure before action could save your time and prevent you from great loss, injury or casualty. ∙Check whether oil hose well connected. No leakage is allowed. ∙Check the electric connections .Make sure all connections are in good condition. ∙Check whether the expansion bolts well anchored. ∙Check if safety teeth and safety block matched well or not. 6.2 Weekly checking items ∙Check the flexibility of moving parts. ∙Check the working conditions of safety parts. ∙Check the amount of oil left in the oil tank. Oil is enough if the carriage can be raised to highest position. Otherwise, oil is insufficient. ∙Check whether the expansion bolts well anchored. 6.3 Monthly checking items ∙Check whether the expansion bolts well anchored. ...
Installation, Operation and Parts Manual EE-6604 V2.BWF Annex 1, Floor Plan Requirements: 1.425# concrete base with strength more than 3000psi, tolerance of flatness less than 5mm and minimum thickness of 200mm.Newly built concrete ground must be older than 20days. 2. Concrete thickness of the base shall be more than 150mm and remove the peel‐offs in the bit 3. Flatness of the two base shall within the tolerance of 5mm. 4. Embedded L40 angle iron around the pit for edging. 5. In case drain pipes are not applicable, it is necessary to reserve a plash. 1.Surfacing Mouting ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF 2.Recessed Mounting ...
Installation, Operation and Parts Manual EE-6604 V2.BWF POS. Code Name Specification Qty 320602006 Time relay holder PYF‐08A‐E 1 320602007 Time relay feet fixer 2 QF 320801001 Circuit breaker DZ47‐63C16/3P 1 QF1 320803001 Circuit breaker DZ47‐63C1/1P 1 QF2 320803005 Circuit breaker DZ47‐63C6/1P ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF POS. Code Name Specification Qty 1 610025487 Power unit 400V‐3PH‐3.0KW‐50HZ‐2P 1 2 615025004B Main cylinder of the main lift 6604B‐A4‐B1 2 3 615025017B Secondary cylinder of the main lift 6604B‐A4‐B2 4 4 615025012 Main cylinder of the secondary lift 6604B‐A11‐B1 1 5 410210011 Right angle connector ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF POS. Code Name Specification Qty 13 410210191 Straight connector 6603B‐A9‐B8 2 14 624001260 Rubber oil hose Φ6,=3800mm 1 15 410210181 Three way connector 6603B‐A9‐B7 4 16 624001815 Rubber oil hose Φ6,L=1700mm 1 17 410250271 Four way connector ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF POS. Code Name Specification Qty 3 330201014 Gear pump assembly CBK‐F225/CBK‐2.5F 1 4 330404001 Coupling YL‐A 1 5 320203001 Motor 380V‐3.0KW‐50HZ‐2P‐3PH 1 6 330304001 Over flow valve EYF‐C 1 7 330308006 Solenoid unloading valve DHF06‐220H/DC24 ...
Installation, Operation and Parts Manual EE-6604 V2.BWF Annex 5, Mechanically exploded drawings and parts list POS. Code Name Specification Qty 1 612019504 Shaft of the support holder 65012‐A1‐B5 2 2 614025056 Base A 6604V2‐A1‐B1 1 3 410254270 Bracket for limit switch 6604V2‐A1‐B2 1 4 410250013 Plate for down limit switch 6604V2‐A1‐B3 1 5 ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF POS. Code Name Specification Qty 1 615025032 Large base frame 6604V2‐A2‐B1 1 2 410253550 Pad plate for slider 6604V2‐A2‐B2 2 3 410253681 Pressure plate for Base B 6604V2‐A2‐B3 2 4 201202001 Expansion bolt M16*120 M16X120 4 5 202205002 Hex socket flat head tapping screw M16X50‐GB77 6 ...
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Installation, Operation and Parts Manual EE-6604 V2.BWF POS. Code Name Specification Qty 1 205101052 Bearing 2530_SF‐2X 4 2 205101060 Bearing 4050_SF‐2X 2 3 410060021 Oil hose clip 6254‐A1‐B4 2 4 420270070 Oil hose protective sheath 6435B‐A3‐B27 2 5 614025059B Outside support arm 6604V2‐A3‐B1 ...