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Table of Contents
Related Manuals for EAE EE-6503V2
Summary of Contents for EAE EE-6503V2
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Page 1: Important Notes
Installation, Operation and Parts Manual Model No. EE-6503V2 Short platform scissor lift Manual Levelling Lifting capacity: 3500KG Please read this entire manual carefully and completely before installation or operation of the lift. 2017.08.18 - 540104117... - Page 2 Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE.
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Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-6503V2 IMPORTANT NOTES ................................1 SAFETY NOTES ..................................4 1.1 Operation of lifting platforms ..............................4 1.2 Checking of the lifting platforms ............................. 4 1.3 Important safety notices ................................. 5 1.4 Warning labels ..................................6 1.5 Potential safety risks................................ -
Page 4: Safety Notes
Installation, Operation and Parts Manual EE-6503V2 SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-6503V2 An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms. -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-6503V2 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-6503V2 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-6503V2 PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 3 parts for transportation... -
Page 9: Product Descriptions
Installation, Operation and Parts Manual EE-6503V2 PRODUCT DESCRIPTIONS 3.1 General descriptions This model is for recessed mounting and is mainly composed by two lifting platforms and a set of power unit. The gear pump works to make oil in the pump push upwards the pistons of oil cylinders. Meanwhile support scissor brackets of the lift rise accordingly. In the process of rising, the independent mechanical safety locking system protects the lift from slipping in case of hydraulic failure. -
Page 10: Safety Devices Descriptions
Installation, Operation and Parts Manual EE-6503V2 3.4 Safety devices descriptions POS. Safety device Function 24V operation voltage Safety voltage for operators. Ensure the lifting platform stop rising when reach a height of 1800mm above the Max height limit switch ground. -
Page 11: Installation Instructions
Installation, Operation and Parts Manual EE-6503V2 INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. - Page 12 Installation, Operation and Parts Manual EE-6503V2 4.1.4 Tools and equipment needed for installation Tool name Specification Quantity Electrical drill With D16 and D18 drill bit. Open spanner D17-19mm Adjustable spanner bigger than D30mm Cross socket screw driver Quick spanner handle adapter/ Ratchet...
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Page 13: Installation Attentions
Installation, Operation and Parts Manual EE-6503V2 4.1.5 Checking parts Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but if you do not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer. - Page 14 Installation, Operation and Parts Manual EE-6503V2 Firstly, connect the oil hoses between the two platforms. There are 3 oil hoses together. And then, connect the 2 oil hoses from the main platform with the tie-ins remained on the hydraulic block in the control cabinet. Oil hoses go into the cabinet through the holes remained at the bottom of the cabinet.
- Page 15 Installation, Operation and Parts Manual EE-6503V2 Step 7: Fill with hydraulic oil. CLEAN AND FRESH OIL ONLY. DON’T FILL THE TANK COMPLETELY FULL. Lift must be fully lowered before changing or adding hydraulic oil Pour 18 liters anti-abrasion hydraulic oil into the oil tank. The level of oil shall reach the tippets volume mark of the tank.
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Page 16: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-6503V2 4.4 Items to be checked after installation. Check items Screw torque of expansion bolts : no less than 60 -80N•m; Rising speed ≥20mm/s; Noise with rated load ≤75db; Grounding resistance: not bigger than 4Ω;... -
Page 17: Operation Instructions
Installation, Operation and Parts Manual EE-6503V2 OPERATION INSTRUCTIONS 5.1 Precautions 5.1.1 Check all connections of oil hose. Only when there is no leakage, the lift can start work. 5.1.2 The lift, if its safety device malfunctions, shall not be used. -
Page 18: Operation Instructions
Installation, Operation and Parts Manual EE-6503V2 5.4 Operation instructions To avoid personal injury and/or property damage, permit only trained personnel to operate the lift. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. -
Page 19: Emergency Lowering
Installation, Operation and Parts Manual EE-6503V2 5.5 Emergency lowering Emergency situation means: 1. Electricity power failure 2. Failure on equipment itself Suitable condition: Compressed air is available. Normally, in case of sudden electricity power failure, the compressed air remained can still make the pneumatic system of the lift work. -
Page 20: Trouble Shooting
Installation, Operation and Parts Manual EE-6503V2 TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. The troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. -
Page 21: Maintenance
Installation, Operation and Parts Manual EE-6503V2 MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. Follow the below routine maintenance schedule with reference to the actual working condition and frequency of your lift. - Page 22 Installation, Operation and Parts Manual EE-6503V2 Components Methods Period Check if both mechanical catches can engage and Mechanical safety catch disengage effectively and synchronously by pushing Every day control buttons. Push DOWN II button to continue the lowering movement when the lifting platforms automatically stop lowering at...
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Page 23: Annex 1, Electrical Diagrams And Parts List
Installation, Operation and Parts Manual EE-6503V2 Annex 1, Electrical diagrams and parts list... - Page 24 Installation, Operation and Parts Manual EE-6503V2...
- Page 25 Installation, Operation and Parts Manual EE-6503V2...
- Page 26 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 320101016 Transformer (380V) JBK3-63VA 380V-24V 320101017 Transformer (400V) JBK3-63VA 400V-24V 320101018 Transformer (415V) JBK3-63VA 415V-24V 320101011 Transformer (220V) JBK3-63VA 220V-24V 320101013 Transformer (230V) JBK3-63VA 230V-24V 320101014 Transformer (240V) JBK3-63VA 240V-24V Motor 2.2kW or 3.0kW...
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Page 27: Annex 2, Hydraulic Diagrams And Parts List
Installation, Operation and Parts Manual EE-6503V2 Annex 2, Hydraulic diagrams and parts list 1.Oil tank 11.Flow-control valve 2.Oil filter 12.Oil tank cover 3.Gear pump 13.Leveling ball valve 4.Coupling 14.Rubber oil hose 5.AC motor 15.Rubber oil hose 6.Hydraulic block 16.Rubber oil hose 7.Cushion valve... - Page 28 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification Hydraulic power unit 2.2kW 624001061 Rubber oil hose L=4200 624001052 Rubber oil hose L=3800 615019006 Straight throttle valve 6501-A4-B15 624001056 Rubber oil hose L=350mm 410210181 Three way connector 6603B-A9-B7 624001037...
- Page 29 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 310101010 Straight connector G1/4-G1/4 330405027 Steel tank 310101026 Straight connector G1/4-G1/4 L=120 615019005 Connector B 6501-A4-B16 201102002 Hex flange screw M5*10 202109064 screw for oil tank fixing M6*30 207103019 Composite washer...
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Page 30: Annex 3, Pneumatic Diagrams And Parts List
Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 320201006 Motor (415V) 415V-2.2KW -3PH-50HZ-2P Motor (220V) 220V-2.2KW -1PH-50HZ-2p 320201001 Motor (230V) 230V-2.2KW -1PH-50HZ-2P 320201002 Motor (240V) 240V-2.2KW -1PH-50HZ-2P 320201003 Motor (380V) 380V-3.0KW -3PH-50HZ-2P 320204016 Motor (400V) 400V-3.0KW-3PH-50HZ-2P 320204017 Motor (415V) 415V-3.0KW -3PH-50HZ-2P... -
Page 31: Annex 4, Mechanically Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 321004006 AFC Air filter combination AFC2000 310101015 Pneumatic connector KLC8-02 123010201 Air hose 310102015 Pneumatic connector KLL 02 310201002 Silencer SLM02 R1/8 (M8) 310401001 Pneumatic directional valve 3V210-08DC24V 310103006 Three-way connector... - Page 32 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 205101030 Bearing 3550-SF-2X 615019006 Straight throttle valve 6501-A4-B15 410200101B Rotate shaft of oil cylinder 6503-A3-B1 615020002 The secondary oil cylinder 6503-A3-B2 410203403 Oil cylinder connector 6503V2-A3-B6 614020212B Sheath for secondary oil cylinder...
- Page 33 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 205101030 Bearing 3550-SF-2X 615019006 Straight throttle valve 6501-A4-B15 615019005 Connector B 6501-A4-B16 410200101B Rotate shaft of oil cylinder 6503-A3-B1 410203403 Oil cylinder connector 6503V2-A3-B6 615020001 Main oil cylinder 6503-A4-B1 614020213...
- Page 34 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 202110004 Hex socket button head screw M8X12_GB70_2 208106001 Straight oil cup M8X1_JBT7940_1 310201003 Silencer SLM01-R1-8 Pos. Code Name Specification 205101018 Bearing 3025-SF-1 205101025 Bearing 3058-SF-1 410190101 Thin space ring 6501-A2-B8...
- Page 35 Installation, Operation and Parts Manual EE-6503V2 Pos. Code Name Specification 614020210 ARM D 6503V2-A5-B4 420210060B Pad block 6603B-A5-B6 204301011 Circlip D30_GB894-2 204101012 Flat washer C M24_GB95 203103011 Hex locking nut M24_GB889_1 208106002 Straight oil cup M8YP_GB7940_4 Pos. Code Name Specification...