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Simplex SWIFT-E Manual
Simplex SWIFT-E Manual

Simplex SWIFT-E Manual

10kw-15kw load bank
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SWIFT-E
SWIFT-E+
10KW-15KW LOAD BANK

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Summary of Contents for Simplex SWIFT-E

  • Page 1 SWIFT-E SWIFT-E+ 10KW-15KW LOAD BANK...
  • Page 3 1. Introduction ........................18 2. General Maintenance ....................... 18 Ordering Information ..................22 1. Swift-E or Swift-E+ (Circle Selection) ................22 2. Duffel Bag .......................... 22 3. Non-Standard Options ....................22 APPENDIX A — ABBREVIATIONS IN THIS MANUAL ..............23 APPENDIX B —...
  • Page 4 Table of Figures Warnings and Cautions ..................4 Nameplates and Placards .................. 6 III. Description and Specification ................7 1. Table 1 ..........................8 Unpacking ......................10 Installation ......................11 1. Figure 1 ..........................11 2. Figure 2 ..........................13 Operating Instructions ..................14 1.
  • Page 5 Last Revision Date: February 21, 2013 For the most up-to-date information for this product and oth- ers, please contact Simplex, Inc. at 1-217-483-1600 (Springfield, Il.) or 1-678-214-6575 (Atlanta, Ga.) or visit us on the web at http://www.simplexdirect.com.
  • Page 6 1.0 WARNINGS AND CAUTIONS Four commonly used safety symbols accompany the DANGER, WARNING, and CAUTION blocks. The type of information each indicates is as follows: This General warning symbol points out important safety infor- mation that, if not followed, could endanger personal safety and/or property of others.
  • Page 7 in hazardous and possibly fatal electrical shock. • In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live con- ductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor.
  • Page 8 2.0 NAMEPLATES AND PLACARDS 2.1 Introduction This section will provide copies of the nameplates and placards for the Swift-E and Swift-E+ Load Bank in the event that the current nameplates and placards become un- readable. 2.2 Instruction Placards...
  • Page 9 3.0 DESCRIPTION AND SPECIFICATION 3.1 Introduction This section will provide a brief synopsis of the use of the Simplex Swift-E Portable Load Bank. Simplex, Inc. reserves the right to change this synopsis, and this section should only serve as a brief concept of the device.
  • Page 10 To prevent a situation where the temperature is too high and damages the hardware or presents a dangerous scenario for operators, the Swift-E and Swift-E+ have an over-tem- perature sensor to trip the main contactor and activate the alarm indicator. Should the...
  • Page 11 Did You Know? Simplex was founded in 1938 in Burlington, Iowa by Michael Debrey, a Hungarian immigrant. A self-taught inventor, Debrey introduced multiple innovations to the electrical engineering field, including the Automatic Voltage Regulator. Simplex was moved to East Moline, Illinois, where it remained until 1951,...
  • Page 12 4.0 UNPACKING 4.1 Introduction This section will detail the procedure to unpack the Swift-E Load Bank. This guide will include preparation for setting up the equipment for proper use. In this section, you will find: — A list of included components and parts.
  • Page 13 5.0 INSTALLATION 5.1 Introduction When using the Swift-E Load Bank, location is imperative in order to prevent damage to the load bank as well as safeguard against any injury. In this section, you will find: — How to choose the load bank’s location.
  • Page 14 WARNING Note: Load Bank warranty is void if incorrectly cooled. High Voltage: Turn off and disconnect power source before opening this compartment. High Temperature: Allow equipment to cool before servicing or opening this compart- ment. Rotating Equipment: Ensure that fan(s) has stopped before opening this compartment. For Operator Safety: Make sure this equipment is properly grounded when in use.
  • Page 15 If technical assistance, service or parts are needed, please call 800-837-8603 (24 Hours). 5.3 Wiring Connections Using the connection chart found on the Swift-E and Swift-E+ Load Banks nameplates (Figure 2), wire the load bank to the desired source for testing.
  • Page 16 — How to apply a load using the equipment. 6.2 Basic Operations Prior to operating the Swift-E Load Bank, ensure that the unit is wired properly based on the instructions from “5.2 Load Bank Placement” on page 11 as well as “2.2 Instruc- tion Placards”...
  • Page 17 6.2.3 Shutdown 1. When your operation has completed, switch the “Master” and other load toggle switches to “Off.” This will remove the load from the unit. 2. Flip the toggle switch for the “Fan/Control” selection to “Off.” 3. The unit is now off. Note: It is advised to Note: It is advised to have all the switches in...
  • Page 18 7.0 ALARMS AND WARNINGS 7.1 Introduction With its simple design in the interest of efficiency, The Swift-E Load Bank has few areas for failure. In the unlikely event that an issue arises, you will find how to address these issues in this section.
  • Page 19 15KV. Simplex Onsite is a division of Simplex so unlike other load bank rental companies our load banks are designed specifi- cally for Simplex Onsite Inc. We are not using multiple manu- factures of load banks and equipment that is not designed for rental applications.
  • Page 20 Through good practice, cumulative issues can be prevented through basic maintenance. In the unlikely event that something goes wrong with your Simplex Load Bank, we will cover how to solve some of the more common problems. Finally, if the need arises, we will cover how to replace various parts for the Swift-E Load Bank.
  • Page 21 Figure 4 Figure 5 Figure 6...
  • Page 22 Ref. Ref. Num. Part Number Description Num. Part Number Description 15195030 Cable Exit, Strain Relief 50020220 Relay Base Bracket 24341000 Digital Power Meter 25130000 Resistor 7BD215514 Handles, Cable Wrap 24892000 Din Rail, 1.75”LG Meter Range Selector Switch 25678501 Terminal Strip End Barrier 15303000 Rubber Feet 25678502...
  • Page 23 Did You Know? Load banks simulate the “real world” loads that the power source will experience. Electrical load can be broadly classified as resistive, magnetic and capacitive. In the real world, these components are mixed, as they are with a load bank, except with the load bank, full control of the components is possible.
  • Page 24 This section will serve as a guide to assist in the proper component selection for your Swift-E Portable Load Bank. The options below are for the standard models. For any cus- tom orders or for any clarification or questions on the items, please contact your Sim- plex Inc.
  • Page 25 Appendix A — ABBReViATiOnS in THiS MAnUAL Listed below are abbreviations of terms found for the Swift-E and the Swift-E+ Load Banks. When following a drawing, utilize this guide to define abbreviated system and component names. As this is a master list, drawings and text pertaining to your equipment may not con- tain all these terms.
  • Page 26 Appendix B — TeCHniCAL dATA Swift-E Schematics...
  • Page 28 Swift-E+ Schematics...
  • Page 30 Appendix C — iMpORTAnT FORMULA OHMS LAW: OHMS = VOLTS / AMPS ( R = E / I) AMPS = VOLTS / OHMS (I = E / R) VOLTS = AMPS / OHMS (E = IR) 3 Phase Resistance = (V² X 2) / W Amperage = W / (V X 1.732) 208V RES 86.5 17.3 8.6...
  • Page 31 Did You Know? Some other items offered by Simplex, Inc. include: FUeL SYSTeMS LOAd BAnKS — Mission Critical Systems — Watt-Muncher — Joe Filter — Microsoft and Microsoft + — Filter Tank — Powerstar — SmartFilter — Northstar — Reliant Series Fuel Tanks —...
  • Page 32 Simplex, Inc. 270 Riverside Parkway, Suite G 5300 Rising Moon Road Austell, GA 30168 Springfield, IL 62711 (678) 214-6575 (217) 483-1600 (24hrs) http://www.simplexdirect.com...

This manual is also suitable for:

Swift-e+