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Specialized CHISEL User Manual
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Specialized CHISEL User Manual

Specialized CHISEL User Manual

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English
USER MANUAL
CHISEL
Mountain Bike

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Summary of Contents for Specialized CHISEL

  • Page 1 English USER MANUAL CHISEL Mountain Bike...

  • Page 2: Table Of Contents

    5.2. Seatpost Minimum / Maximum Insertion ....20 SPECIALIZED BICYCLE COMPONENTS 5.3. Bottom Bracket ........20 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229 5.4.

  • Page 3: Introduction

    CAUTION: The combination of the safety alert symbol and the This user manual is specific to the Chisel, hereinafter referred to as "the word CAUTION indicates a potentially hazardous situation that, if bicycle," and should be read in addition to the Specialized Bicycle Owner's not avoided, may result in minor or moderate injury, or is an alert Manual, hereinafter referred to as "the Owner's Manual."...

  • Page 4: General Information

    2. GENERAL INFORMATION 2.2. WEIGHT LIMITS STRUCTURAL WEIGHT LIMIT 2.1. INTENDED USE CARGO WEIGHT LIMIT MODEL kg / lb kg / lb Bicycles designed for riding Conditions 1 and 2, plus Front: 0 / 0 127 / 280 rough trails, small obstacles, and smooth technical models Rear: 5 / 11 areas, including areas where momentary loss of tire...

  • Page 5: Geometry

    3. GEOMETRY...
  • Page 6 FRAME SIZE GEOMETRY Stack (mm) 602.3 Reach (mm) Head tube length (mm) Head tube angle (°) 66.5° 66.5° 66.5° 66.5° 66.5° BB height low (mm) BB height high (mm) BB drop low (mm) Trail (mm) Fork length: full (mm) Fork rake offset (mm) Front center (mm) Chainstay length (mm) Wheelbase (mm)

  • Page 7: Specifications

    4. SPECIFICATIONS...

  • Page 8: General Specifications

    4.1. GENERAL SPECIFICATIONS TORQUE PART DESCRIPTION PART # TOOL SIZE in-lbf Front Triangle Rear Triangle S221500006 Fork Seatpost 30.9 mm Diameter Saddle Funnel BB Cable S226500012 Guide Funnel M4 x 0.7 mm x 8 mm 2.5 mm hex Bolt Bottom Bracket 73 mm (BSA threaded) Mudguard Double Sided Adhesive Tape...
  • Page 9 Headset Lower Bearing Min / Max Rear Rotor 1.5" 52 mm OD x 40 mm ID x 7 mm (45� x 45�) 160 mm / 180 mm with custom Chisel adapter Bottom Bracket Shell Rear Hub Spacing 73 mm (BSA threaded)

  • Page 10: Bolt Size / Tools / Torque Specifications

    4.2. BOLT SIZE / TOOLS / TORQUE SPECIFICATIONS WARNING! Specialized frames are compatible ONLY with forks that have a specific range of travel. The use of different styled WARNING! Correct tightening force on fasteners (nuts, bolts, forks or forks with longer travel may result in catastrophic failure screws) on your bicycle is important for your safety.

  • Page 12: Bearing And Spacer Specifications

    4.3. BEARING AND SPACER SPECIFICATIONS LOCATION DIMENSION INFO Main Pivot Bearing (Chainstay) 12 mm ID x 24 mm OD x 6 mm W, DBL SLD 6901V-2RS Main Pivot Spacer 12.1 mm ID x 19.5 mm OD x 3 mm W Tapered edge against the bearing Link Bearings 10 mm ID x 19 mm OD x 5 mm W, DBL SLD...

  • Page 14: Bolt, Axle, Washer, And Flip Chip Specifications

    4.4. BOLT, AXLE, WASHER, AND FLIP CHIP SPECIFICATIONS TORQUE LOCATION DIMENSION TOOL SIZE in-lbf Main Pivot Bolt M8 x 12.2 mm x 1 mm P 5 mm hex Main Pivot Axle M10 Threaded Axle Link at Seat Tube Bolt M10 x 16 mm x 1 mm P 6 mm hex Link at Seatstay &...

  • Page 15: Recommended Tire Pressures

    Pump the tires up to your desired pressure. Refer to the tires’ sidewall for Specialized Retailer may also be able to refer you to classes, clinics, or pressure range. Check your wheel manual or decal on the rim itself to see books on bicycle use, service, repair, and maintenance.

  • Page 16: Rear Triangle Assembly

    If you don’t feel comfortable with this process, please see an Authorized Specialized Retailer. WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on your bicycle is important for your safety. If too little All pivot bolts are factory treated with a threadlocker patch to help force is applied, the fastener may not hold securely.

  • Page 17: Main Pivot Bearings

    5.1.1 MAIN PIVOT BEARINGS 5.1.3 ICR FUNNEL AND MUDGUARD ƒ Apply a thin layer of green Loctite 603 to the outside diameter of the bearings (A), and press them into their respective bearing bores. 5.1.2 LINK BEARINGS ƒ Insert the ICR funnel into the frame.

  • Page 18: Link At Seat Tube

    5.1.4 LINK AT SEAT TUBE 5.1.5 SHOCK AT EXTENSION WITH FLIP CHIPS HIGH ƒ Grease then place the link spacers (A) against the link bearings. ƒ Align the link with the seat tube pivot threaded bore (B). ƒ Grease and thread the link at seat tube bolts (C) into the frame. ƒ...

  • Page 19: Link At Extension

    ƒ Grease, then insert the extension axles (x2) (B) from the outside of the bicycle’s handling characteristics and ride quality. Please refer extension. to your Authorized Specialized Retailer before making any ƒ Grease, then thread the extension bolts (x2) (C) into the extension axles. modifications.

  • Page 20: Forward Shock Mount

    5.1.7 FORWARD SHOCK MOUNT 5.1.8 MAIN PIVOT ƒ Grease then place the spacers (A) against the inner surfaces of the pivot bearings. ƒ Align the forward shock eyelet with the frame mount. ƒ Align the chainstay bearings (B) with the main pivot bore. ƒ...

  • Page 21: Link At Seatstay

    5.1.9 LINK AT SEATSTAY 5.1.10 BOLT TORQUING SEQUENCE ƒ Using a torque wrench, torque each pivot bolt in order according to the torque spec listed below. ƒ Grease, then place the seatstay spacers (x4) (A) into the link bearings. ƒ Flex the seatstay to align with the link bearings. PIVOT LOCATION TOOL in-lbf...

  • Page 22: Seatpost Minimum / Maximum Insertion

    CAUTION: Do not face the bottom bracket shell! This can prevent frame size. This ream depth limits the proper installation of the crank. Your Specialized frame does not insertion depth of the seatpost. require any bottom bracket shell pre-installation preparation, as...

  • Page 23: Rear Brake Mount

    5.4. REAR BRAKE MOUNT ƒ Assemble the brake mount (A) in place on the non-drive side chainstay. ƒ Insert the rear bolt (B) with washer (C) from the underside. ƒ Using a torque wrench and 5 mm hex bit, torque the bolt to 6 Nm / 53 in-lbf.

  • Page 24: Rear Derailleur Hanger

    5.5. REAR DERAILLEUR HANGER 1. Install the UDH hanger (A) into the frame dropout rotating it forward until it’s completely seated (B) in the hanger pocket or contacts the All bicycle models are UDH (Universal Derailleur Hanger) compatible. rotational stop tab. The hanger must be completely seated in the hanger pocket or against the frame stop tab when tightened to the specified torque.

  • Page 25: Headset, Fork, And Stem Assembly

    5.6. HEADSET, FORK, AND STEM ASSEMBLY ƒ Install the headset cover (A), your desired amount of spacers (B), then the stem (C) onto the steerer tube. ƒ Install the upper (A) and lower (B) drop-in bearing cups. ƒ Install the tapered spacer (D) above the stem for optional adjustment ƒ...
  • Page 26 ƒ Using a 4 mm hex key, remove the four faceplate bolts (A) with washers (B) and remove the faceplate (C). ƒ Install the handlebar then place the faceplate over the handlebar, then thread in the bolts with washers back into the stem. ƒ...

  • Page 27: Cable Routing

    6. CABLE ROUTING...

  • Page 28: Rear Brake (Red)

    6.3. DROPPER POST (BLUE) The housings and hose must be installed without the fork installed in the frame. Before routing the housing, remove the bottom bracket so you can access the housing to help route it past the bottom bracket ICR 6.1.

  • Page 29: Front Brake

    Make sure you’re wearing all gear that would normally be worn on a ride (shoes, helmet, hydration pack if used, etc.). Please visit the suspension calculator tool at www.specialized. com. The suspension calculator provides a personalized baseline suspension setup recommendation based upon your specific height and weight.

  • Page 30: Setting Air Pressure (Sag)

    7.1. SETTING AIR PRESSURE (SAG) ƒ Set the shock compression adjuster (D) to the full open or closed position and set the rebound adjuster (C) to the middle of the click Sag is the amount the suspension compresses when the rider, including range.

  • Page 31: Adjusting Rebound

    Adjust the rebound based on the range provided for your bicycle setup and rider weight in the Suspension Calculator on www.specialized.com, as well Suspension maintenance requires specials tools and skills. If as other factors like rider experience/preference and terrain conditions.

  • Page 32: General Notes About Maintenance

    After any crash, and before you ride cleaning agents (where appropriate) for cleaning. any further, take your bicycle to an Authorized Specialized Retailer for a ƒ Do not expose the bicycle to prolonged direct sunlight or excessive heat, complete inspection.

  • Page 33: Specialized Bicycle Components

    SPECIALIZED BICYCLE COMPONENTS 15130 Concord Circle, Morgan Hill, CA 95037 (408) 779-6229...