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Related Manuals for JLG POWER TOWERS Nano 35
Summary of Contents for JLG POWER TOWERS Nano 35
- Page 1 Nano 35 Operating and Maintenance Manual Original Instructions...
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Page 2: Table Of Contents
CONTENTS CONTENTS INTRODUCTION Introduction The Nano 35 (referred to as “the machine” in this manual) is designed to be a simple, quick and safe powered alternative to scaffold, ladder and Operating Specifications non-powered work at height solutions, for use by 1 person for internal applications. -
Page 3: Operating Specifications
OPERATING SPECIFICATIONS OPERATING SPECIFICATIONS Working Dimensions Maximum Working Height 5.50 m Maximum Platform Height 3.50 m Platform Dimensions 0.841 m x 0.583 m Working Footprint 1.205 m x 0.760 m Safe Working Load 200 kg Number Of Persons Plus Allowance 1 Person Plus 120 kg Maximum Manual Force 200 N... -
Page 4: Do's And Don'ts
DO’S AND DON’TS DO’S DON’TS 1. Read, understand and adhere to the instructions on the machine 1. Never exceed the safe working load 200kg (1 person plus tools). and in this manual. 2. Never use the machine on sloping or uneven ground. 2. -
Page 5: Primary Components
PRIMARY COMPONENTS PRIMARY COMPONENT LOCATIONS Tool Tray Pendant Controller Gates Platform Tray Spirit Emergency Stop / Wheel Emergency Swivel Level Battery Isolator Lowering Valve Castor... -
Page 6: Operating Procedures
OPERATING PROCEDURES OPERATING PROCEDURES It is the owners and/or the users responsibility to ensure that the machine is maintained and operated in accordance with the operation and maintenance procedures contained within this manual. It is essential to be familiar with the correct operating procedures. The operator must have adequate training for this type of platform. -
Page 7: Pre-Operation Checks
OPERATING PROCEDURES PRE-OPERATION CHECKS 1. Visually inspect the machine for any signs of damage to handrails, platform, lifting structure, chassis, step, hydraulic pipes, cables, castors and fixed wheels. 2. Check spirit level is intact and bubble is visible. 3. Check saloon gates close when released. 4. -
Page 8: Normal Operation
OPERATING PROCEDURES NORMAL OPERATION Only use the machine internally, on hard level surfaces. Ensure a person is available at ground level to assist in case of emergency. 1. Position machine under the application and apply both castor brakes. 2. Check spirit level to ensure machine is level. 3. - Page 9 OPERATING PROCEDURES BATTERY CHARGING (110V/230V IP68 CHARGER) The battery charger is located under the chassis cover (A). The charging lead is fitted with a plug and is located on the exterior of the machine base (B). The battery charger indicator LEDs are visible through the opening in the chassis (C).
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Page 10: Emergency Procedures
EMERGENCY PROCEDURES EMERGENCY LOWERING OPERATION The Emergency Lowering Procedure is for lowering the platform from height in case of emergency and for no other purpose. Never attempt to recover the machine/operator if there is any possibility the machine is contacting any live wiring/cabling and is therefore potentially ‘live’... - Page 11 THIS PRINT IS THE PROPERTY OF JLG INDUSTRIES, INC. AND CONTAINS PROPRIETARY AND UNLESS OTHERWISE SPECIFIED ALL VENDOR TO OBTAIN ELEC CONFIDENTIAL INFORMATION OF JLG. IT MAY NOT BE COPIED OR DISCLOSED TO ANY THIRD DATE 04OCT22 DIMENSIONING AND TOLERANCING TOLERANCES ARE PER ASME Y14.5-2018...
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Page 12: Maintenance Procedures
MAINTENANCE PROCEDURES Please note that whilst the machine is extremely simple to maintain, all work must be carried out by a competent person. DAILY MAINTENANCE Before removing the chassis covers, first ensure that the machine is in the fully lowered position, then switch off by depressing the emergency stop/battery isolator button located on the chassis. -
Page 13: Hydraulic Oil
MAINTENANCE PROCEDURES HYDRAULIC OIL Ensure the machine is in the fully lowered position before undertaking any maintenance work on the hydraulic system. The hydraulic oil must be replaced on an annual basis. If the oil is not replaced, then premature wear and failure of components will occur. The oil must only be changed when the machine is in the transport position. - Page 14 MAINTENANCE PROCEDURES WHEELS AND CASTORS IMPORTANT It is important that the wheels and castors are maintained in good When replacing components for any reason, only use OEM condition because, if the bearings become tight, it will make the specification parts, either supplied from the manufacturer or machine difficult to manoeuvre.
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Page 15: Mast Maintenance
MAINTENANCE PROCEDURES MAST MAINTENANCE Essentially the mast is maintenance free. The mast sections run on In practice, it is far more likely that the screws may wear so an maintenance free rollers, and on the outer mast surface where the excessive gap between the mast section and the wear screw roller runs, a brush is fitted to keep the mast surface clean, preventing develops. -
Page 16: Maintenance Frequency Summary
MAINTENANCE FREQUENCY SUMMARY MAINTENANCE FREQUENCY SUMMARY The machine must have a thorough examination by a competent person at six monthly intervals. MAINTENANCE FREQUENCY TABLE Item Daily Monthly 6 Months 12 Months Battery And Connections Hydraulic Oil Level Visual Inspection Castors And Wheels Spirit Level Mast And Rollers Motor Contactor Solenoids... -
Page 17: Transportation, Manoeuvring And Storage
TRANSPORTATION, MANOEUVRING AND STORAGE TRANSPORTATION STORAGE The machine must always be transported in the upright position. If the machine is to be stored for more than one month, the following Do not lay the machine flat. precautions should be taken. The machine can be loaded onto a transport vehicle via a forklift, Ideally, the battery charger should be switched on. -
Page 18: Warranty Terms
WARRANTY TERMS WARRANTY IMPORTANT Your Nano 35 (The Machine) is covered by a parts and components Warranty may, at the sole discretion of the Manufacturer, be voided if warranty as stated in the purchase terms and conditions (excluding the scheduled service/inspections are not carried out in accordance battery and battery charger). -
Page 19: Key Spare Parts
KEY SPARE PARTS - ELECTRICAL ELECTRICAL PARTS Part No. Pendant Controller With Cable 1001277654 Emergency Stop / Battery Isolator PTNE200 Battery Charger (110V/230V IP68) 1001276409 Lead Acid Battery 12V PTE002 AGM Battery 12V 1001277683... - Page 20 KEY SPARE PARTS - HYDRAULIC HYDRAULIC PARTS Part No. 12V DC Powerpack Complete 1001277869 12V Powerpack Solenoid Coil 1001266750 Emergency Lowering Valve Cartridge 1001266751 Hydraulic Pipe 1001277871 Cylinder 1001277870 Cylinder Seal Kit PTNH277 Male Stud Coupling Body 12L 1/4 WD 1001277922 BS04 Dowty Bonded Washer 1001274229...
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Page 21: Mechanical Parts
KEY SPARE PARTS - MECHANICAL MECHANICAL PARTS Part No. Wheel PTM103 Swivel Castor 1001277964 Spirit Level PTM106 Left Handrail 1001288232 Right Handrail 1001288244 Platform Tray 1001288254 Left Gate 1001288248 Right Gate 1001288253 Rubber Buffer PTM126 Cover Securing Knob PTM107 Tool Tray PELM405 Buffer Wheel PTNM302... - Page 22 KEY SPARE PARTS - MECHANICAL MECHANICAL PARTS Part No. Large Chassis Cover 1001285722 Small Chassis Cover 1001291148 Step Plate 1001277662...
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Page 23: Miscellaneous Parts
U U N N L L E E S S S S O O T T H H E E R R W W I I S S E E E.R. NO.: CONFIDENTIAL INFORMATION OF JLG. IT MAY NOT BE COPIED OR DISCLOSED TO ANY THIRD INITIAL... -
Page 24: Decal Install Diagram
DECAL INSTALL DIAGRAM... -
Page 25: Decals
DATE DESCRIPTION ER NO CHKD UNLESS OTHERWISE SPECIFIED, ALL DIMENSIONS ARE IN MILLIMETERS. REVISIONS THIS PRINT IS THE PROPERTY OF JLG INDUSTRIES, INC SPECIFICATIONS UNLESS OTHERWISE DRAWN BY : W. FREESTONE SPECIFIED ALL AND CONTAINS PROPRIETARY AND CONFIDENTIAL : 22FEB22... - Page 26 .002 LB/.001 kg SHEET: 4X R14.0 RED OUTLINE SHOWS CUT LINE VENDOR TO OBTAIN ELECTRONIC ART FILE FROM JLG INDUSTRIES, INC. . DECAL IS TO COMPLY WITH SPEC. 4150024. VENDOR NAME: POWER TOWERS 1001260845 A DECAL TO BE WHITE VENDOR PART NUMBER: LOGOPTN35 V2...
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Page 27: Electrical Circuit Diagram
ELECTRICAL CIRCUIT DIAGRAM... -
Page 28: Hydraulic Circuit Diagram
DWG NO. NEXT 1001286274 FOR ANGLES BETWEEN 80-100 THIS PRINT IS THE PROPERTY OF JLG INDUSTRIES AND CONTAINS PROPRIETARY AND CONFIDENTIAL INFORMATION OF JLG. IT MAY NOT BE COPIED DRAWINGS CREATED IN Creo MCAD. UNLESS OTHERWISE SPECIFIED, 1YHH8 ASSY MACH. SURF. 3.2 DEGREES. -
Page 29: Declarations Of Conformity
Certificate Number: MD-279 Reference Standards: EN 280:2013+ A1:2015, Energy and Industrial Strategy guidance regarding UKCA JLG Power Towers. hereby declares that the above mentioned product conforms with the requirements of: marking and certification published on the 14th November 2006/42/EC Machinery Directive... - Page 30 NOTES Description Work Carried Out Date...
- Page 31 NOTES Description Work Carried Out Date...
- Page 32 1001289674 NANO 35-OP | ENG | 10:23 Power Towers Ltd Unit 3 Leicester Distribution Park Sunningdale Road Leicester LE3 1UX United Kingdom Tel: +44 (0) 116 200 1757 www.powertowers.com...
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