Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for JLG Nano SP Plus
Summary of Contents for JLG Nano SP Plus
- Page 1 Nano SP Plus Operating and Maintenance Manual Original Instructions...
-
Page 2: Table Of Contents
INTRODUCTION CONTENTS Introduction ....................2 The Nano SP Plus (referred to as “the machine” in this manual) is a simple, safe and efficient self-propelled alternative to scaffold, ladder and non- Operating Specifications ................3 powered work at height solutions, for use by 1 person, for internal or external Working Envelope Diagram..............3... -
Page 3: Operating Specifications
OPERATING SPECIFICATIONS OPERATING SPECIFICATIONS Working Dimensions Maximum Working Height 4.50 m Maximum Platform Height 2.50 m Platform Dimensions 1.00 m x 0.73 m Platform Dimensions (Extended) 2.00 m x 0.73 m Maximum Working Footprint 2.22 m x 0.76 m Safe Working Load 200 kg Number Of Persons Plus Allowance 1 Person Plus 120 kg Maximum Manual Force... -
Page 4: Do's And Don'ts
DO’S AND DON’TS DO'S DON'TS 1. Read and adhere to the instructions on the machine and in the 1. Never exceed the safe working load 200kg (1 person plus tools). Instruction Guide and Operator Manual. 2. Never use in wind speeds in excess of 12.5m/s. 2. -
Page 5: Primary Components
PRIMARY COMPONENTS PRIMARY COMPONENT LOCATIONS Control Arm Entrance Gate Latch Tool Tray Basket Retaining Amber Latch Beacon Safety Prop Drive Emergency Ground Swivel Emergency Stop / Spirit Wheel Lowering Controls Castor Battery Isolator Level Valve... -
Page 6: Operating Procedures
OPERATING PROCEDURES OPERATING PROCEDURES It is the owners and/or the users responsibility to ensure that the machine is maintained and operated in accordance with the operation and maintenance procedures contained within this manual. It is essential to be familiar with the correct operating procedures. The operator must have adequate training for this type of platform. -
Page 7: Pre-Operation Checks
OPERATING PROCEDURES PRE-OPERATION CHECKS 1. Visually inspect the machine for any signs of damage to handrails, platform, lifting structure, chassis, pothole mechanism, hydraulic pipes, cables, castors and fixed wheels. 2. Check spirit level is intact and bubble is visible. 3. Check gate closes when released. 4. -
Page 8: Platform Operation
OPERATING PROCEDURES PLATFORM OPERATION This machine is fitted with a double extension cantilever platform, When extending or retracting the platform, do not stand on the which combines very compact closed dimensions with a large moving floor elements. Additionally, do not extend or retract the extended platform work area. -
Page 9: Normal Operation
OPERATING PROCEDURES NORMAL OPERATION When lift function is selected, move the joystick forwards (towards gate) to elevate and backwards to descend. Always check for overhead Only use the machine on hard level surfaces. obstructions, and ensure your body and limbs are within the platform, 0.1 s Ensure a person is available at ground level to assist in case of when elevating. - Page 10 OPERATING PROCEDURES BATTERY CHARGING (110V or 230V IP65 CHARGER) The battery charger is located under the checkerplate cover (A). The charging point is located at the rear of the machine (B), and is fitted with either a 110V or 230V plug, depending on which charger is fitted.
- Page 11 This page intentionally left blank...
-
Page 12: Emergency Procedures
EMERGENCY PROCEDURES EMERGENCY OPERATION In the event of an emergency: To stop the platform moving 1. Press the emergency stop button located on the platform controls (A, circled) or machine chassis circled). 2. Twist button to release. In the event of operator incapacity or complete power failure: To lower the platform using emergency lowering valve 1. -
Page 13: Maintenance Procedures
MAINTENANCE PROCEDURES Please note that whilst the machine is extremely simple to 5. Check hydraulic connections around the pump and base of maintain, all work must be carried out by a competent person. cylinder are secure and undamaged. 6. Check battery terminal connections are tight. DAILY MAINTENANCE 7. -
Page 14: Hydraulic Oil
MAINTENANCE PROCEDURES HYDRAULIC OIL Ensure the machine is in the fully lowered position before undertaking any maintenance work on the hydraulic system. The hydraulic oil must be replaced on an annual basis. If the oil is not replaced, then premature wear and failure of components will occur. The oil must only be changed when the machine is in the transport position. -
Page 15: Mast Maintenance
MAINTENANCE PROCEDURES MAST MAINTENANCE The mast sections run on maintenance free rollers, and on the outer In practice, it is far more likely that the screws may wear so an mast surface where the roller runs, a brush is fitted to keep the mast excessive gap between the mast section and the wear screw develops. - Page 16 MAINTENANCE PROCEDURES TILT SWITCH CHECK PLATFORM LOAD SENSING CHECK Elevate platform a small distance and drive machine down or up a With the platform in the retracted position, place 200kgs in the gentle slope of around 3 degrees. Machine should stop travelling and platform.
-
Page 17: Maintenance Frequency Summary
MAINTENANCE PROCEDURES MAINTENANCE FREQUENCY SUMMARY The machine must have a thorough examination by a competent person at six monthly intervals. MAINTENANCE FREQUENCY TABLE Item Daily Monthly 6 Months 12 Months Battery And Connections Hydraulic Oil Level Visual Inspection Castors And Drive Wheels Spirit Level High/Low Drive Speed Tilt Switches... -
Page 18: Transportation And Storage
TRANSPORTATION AND STORAGE TRANSPORTATION STORAGE The machine must always be transported in the upright position. If the machine is to be stored for more than one month, the following Do not lay the machine flat. precautions should be taken. The machine can be loaded onto a transport vehicle via a forklift, Ideally, the battery charger should be switched on. -
Page 19: Warranty Terms
WARRANTY TERMS WARRANTY IMPORTANT Your Nano SP Plus (The Machine) is covered by a parts and Warranty may at the sole discretion of the manufacturer, be voided if components warranty as stated in the purchase terms and conditions the scheduled service/inspections are not carried out in accordance (excluding battery and battery charger). -
Page 20: Key Spare Parts
KEY SPARE PARTS - ELECTRICAL ELECTRICAL PARTS Part No. Emergency Stop Button PTE003 Emergency Stop Key Switch PTNSPE614 Joystick Controller PTNSPE601 Coiled Cable 1001269254 Elevated Drive Speed Limit Switch PTNSPE650 Tilt Alarm Override Switch PTNSPE649 Load Sensing Limit Switch PTNSPE648 Tilt Alarm Module PTNSPE603 Ground Controls And Tilt Switch... - Page 21 KEY SPARE SPARTS - ELECTRICAL ELECTRICAL PARTS Part No. Emergency Stop Battery Isolator PTNSPE621 Electronic Control Unit (ECU) PTNSPE602 Drive Motor / Gearbox Left Side PTNSPE616L Drive Motor / Gearbox Right Side PTNSPE616R Battery Charger 24/8 180-265V IP65 PTNSPE630E Battery Charger 24/8 110-130V IP65 PTNSPE630U AGM Battery 12V 1001277683...
-
Page 22: Hydraulic Parts
KEY SPARE PARTS - HYDRAULIC HYDRAULIC PARTS Part No. Powerpack PTNSPH551 Hydraulic Pipe 1001283874 Start Solenoid PTNH252 24V Powerpack Solenoid With Valve 1001268978 Powerpack Valve Cartridge PTNH256 Cylinder PTNSPH560 Cylinder Seal Kit PTNH277 Male Stud With Built In Seal 1001283541 Male Stud With Restricted Orifice 1001283875 * Item not shown here... -
Page 23: Mechanical Parts
KEY SPARE SPARTS - MECHANICAL MECHANICAL PARTS Part No. Drive Wheel PTNSPM500 Swivel Castor PTNSPM501 Battery Cover Plate PTNSPM521 ECU Cover Plate PTNSPM522 Fixed Frame Assembly PTNSP2M801 Gate Frame PTNSP2M822 Sliding Handrail 1001278680 Sliding Handrail With Collar 1001278681 Gate PTNSP2M804 Fixed Tray PTNSP2M805 Sliding Tray... - Page 24 KEY SPARE PARTS - MECHANICAL MECHANICAL PARTS Part No. Control Arm (Fabrication Only) 1001268391 Gas Strut Large PTNSPM520 Gas Strut Small 1001291880 Gas Strut Control Arm PTNSPM519 Catch Pedal PTNSP2M823 Basket Safety Prop PTNSPM529 Tool Tray PTNSPM505...
-
Page 25: Miscellaneous Parts
THIS PRINT IS THE PROPERTY OF JLG INDUSTRIES, INC. AND CONTAINS PROPRIETARY AND ALL C 200 N INITIAL CONFIDENTIAL INFORMATION OF JLG. IT MAY NOT BE COPIED OR DISCLOSED TO ANY THIRD PRODUCTION PARTY WITHOUT JLG’S WRITTEN CONSENT AND IS PROVIDED FOR THE LIMITED PURPOSE OF RELEASE NEXT 12.5 m/sec... -
Page 26: Decal Install Diagram
DECAL INSTALL DIAGRAM 9/10... -
Page 27: Decals
SPECIFIED ALL WELDING TO STRUCTURAL WELD FINISH: MATERIAL: SEE FIELD OF DRAWING PURPOSE OF REVIEW AND EVALUATION. CONFIDENTIAL INFORMATION OF JLG. IT MAY NOT BE COPIED OR DISCLOSED TO ANY THIRD CODE-STEEL ANSI/AWS D1.1 THIRD ANGLE SPECIFICATIONS MACH. UNLESS OTHERWISE NEXT DRAWN BY: W. -
Page 28: Specifications
INFORMATION OF JLG. IT MAY NOT BE COPIED OR FINISH: MATERIAL: SEE PARTS LIST FINISH: SEE F/D MATERIAL: SEE PARTS LIST PROJECT CONFIDENTIAL INFORMATION OF JLG. IT MAY NOT BE COPIED OR DISCLOSED TO ANY THIRD ANSI SPECIFICATION #Z535.1 CODE-STEEL ANSI/AWS D1.1 NEXT THIRD ANGLE THIRD ANGLE WRITTEN CONSENT AND IS PROVIDED FOR THE LIMITED DISCLOSED TO ANY THIRD PARTY WITHOUT JLG’S... -
Page 29: Electrical Circuit Diagram
ELECTRICAL CIRCUIT DIAGRAM... -
Page 30: Hydraulic Circuit Diagram
HYDRAULIC CIRCUIT DIAGRAM... -
Page 31: Declarations Of Conformity
Certificate Number: MD-431 Energy and Industrial Strategy guidance regarding UKCA Reference Standards: EN 280:2013+ A1:2015, JLG Power Towers. hereby declares that the above mentioned product conforms with the marking and certification published on the 14th November requirements of: 2006/42/EC Machinery Directive... - Page 32 NOTES Description Work Carried Out Date...
- Page 33 NOTES Description Work Carried Out Date...
- Page 34 NOTES Description Work Carried Out Date...
- Page 35 NOTES Description Work Carried Out Date...
- Page 36 1001305924 NANOSPPLUS-OP | ENG | 10:23 Power Towers Ltd Unit 3 Leicester Distribution Park Sunningdale Road Leicester LE3 1UX United Kingdom Tel: +44 (0) 116 200 1757 www.powertowers.com...
Need help?
Do you have a question about the Nano SP Plus and is the answer not in the manual?
Questions and answers