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PULSAR MEASUREMENT
AVFM 6.1
Instruction Manual
Rev 3.0

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Summary of Contents for Pulsar AVFM 6.1

  • Page 1 PULSAR MEASUREMENT AVFM 6.1 Instruction Manual Rev 3.0...
  • Page 2 Note: This page has been left blank intentionally.
  • Page 3: Table Of Contents

    PULSAR MEASUREMENT CONTENTS EU DECLARATION OF CONFORMITY ............................... 4 CONNECTIONS ......................................... 5 FUNCTION TEST: ....................................... 5 KEYPAD SYSTEM ....................................... 7 CALIBRATION MENU ...................................... 8 ICONS ........................................... 9 MESSAGE ICON ....................................... 10 STATUS ..........................................10 PASSWORD ........................................11 MENU SELECTIONS ....................................... 12 UNITS/MODE ........................................
  • Page 4: Eu Declaration Of Conformity

    AVFM 6.1 INSTRUCTION MANUAL EU DECLARATION OF CONFORMITY EU Declaration of Conformity – Pulsar Measurement AVFM 6.1 Area Velocity Flow Meter This declaration of conformity is issues under the sole responsibility of the manufacturer. Relevant Directive(s) 2014/30/EU – EMC directive and its amending directives 2014/35/EU –...
  • Page 5: Connections

    FUNCTION TEST: Connect the sensor to the sensor terminals as shown on next page, then apply power. Allow 30 seconds for the AVFM 6.1 to initialize. A. Place QZ02L sensor (flat to the bottom) in a bucket of water about 6” deep and press the  programing button to view the status page which shows level and velocity.
  • Page 6 AVFM 6.1 INSTRUCTION MANUAL CONNECTIONS SENSOR SERIAL COMMUNICATION OPTION RS-485 Output 4-20mA 4-20mA VELOCITY LEVEL – – EXTRA RELAYS OPTION RLY3 RLY4 RLY5 RLY6 POWER INPUT – 4-20mA FLOW HEATER OPTION RLY2 RLY1 SENSOR...
  • Page 7: Keypad System

    PULSAR MEASUREMENT KEYPAD SYSTEM The AVFM 6.1 uses a menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown. Move the cursor (underline) under numerals and increase or decrease numerals with the ...
  • Page 8: Calibration Menu

    AVFM 6.1 INSTRUCTION MANUAL CALIBRATION MENU...
  • Page 9: Icons

    PULSAR MEASUREMENT ICONS  Message waiting. Press Data logging Data logging USB file download. File download completed. Download Error. Echo OK. Dry sensor. No water in pipe/channel. Echo loss Echo OK (PZxx series level sensor option). No Echo (PZxx series level sensor option).
  • Page 10: Main Display

    USG/ m 0.000 The main display shows the units selected from the Units/Mode menu, Flow or Velocity rate being measured, TOTALIZER and RELAY states. The AVFM 6.1 will start-up with this display. T o t 2 0 1 3 0 . 8 USG...
  • Page 11: Password

    PULSAR MEASUREMENT STATUS (cont.) - - St a t u s - - - - - - - - - - - -  L e v e l 0 . 0 0 f t Ve l o c i t y 0 .
  • Page 12: Menu Selections

    AVFM 6.1 INSTRUCTION MANUAL MENU SELECTIONS - - Me n u - - - - - - - - - - - - - -  Un i t s / Mo d e Ca l i b r a t i o n...
  • Page 13 PULSAR MEASUREMENT UNITS/MODE (cont.) At Flow, press the  and then the  or  to select the - - Un i t s / Mo d e - - - - - - - -  Mo d e F l o w engineering units for flow rate.
  • Page 14: Calibration

    AVFM 6.1 INSTRUCTION MANUAL CALIBRATION Range Only shown when the level sensor used is a through-air PZ type. Max range should be set as the distance from the face of the PZ sensor to the zero level reference point of the pipe/channel it is installed above. See drawing below.
  • Page 15 PULSAR MEASUREMENT CALIBRATION (cont.) Level For QZ02L (submersible, default) level sensor, set the maximum height the level should reach in the system, in units configured in the Units/Mode menu. If a Round pipe is selected in the Channel Setup menu, then this value should be set to the same value as the inside diameter.
  • Page 16 AVFM 6.1 INSTRUCTION MANUAL CALIBRATION (cont.) Should the level reading be lost because of air or LOE Time debris in the system, the LOE Time will cause the meter to hold the last valid level reading until the LOE Time is...
  • Page 17 PULSAR MEASUREMENT CALIBRATION (cont.) Window The Window sets a boundary around the running average, where if the measured value falls outside the window, the meter will make a more rapid response to the new value (FIR), or will hold the last reading until enough values are outside the window and then make a step response to the new value (LOW PASS).
  • Page 18 AVFM 6.1 INSTRUCTION MANUAL CALIBRATION (cont.) Percent Set the dampening value for the velocity reading. Lower values provide fast response to changing velocities, and higher values provide a slower response. Factory default value is 10%. The Window sets a boundary around the running...
  • Page 19 PULSAR MEASUREMENT CHANNEL SETUP Ch a n n e l Se t u p - - - - - -  T y p e Ro u n d Pi p e I D 8 . 0 0 i n Select Round for open pipes.
  • Page 20: Custom Channels

    AVFM 6.1 INSTRUCTION MANUAL CUSTOM CHANNELS Cu s t o m Ch a n n e l - - - - -  T y p e Cu s t o m Re s e t Da t a Old data MUST be removed before entering data for a...
  • Page 21: Relay Parameters

    PULSAR MEASUREMENT RELAY PARAMETERS - - Re l a y Pa r a me t e r s - -  Re l a y F u n c t i o n F l o w Press  and  or  to select a relay (2 relays are...
  • Page 22: Data Logging

    Press  or  to select the logging interval. Press  to Interval store the setting. Pulsar Measurement recommends choosing an interval which will give you as much resolution as required and no more. Choosing too often of an interval for what is required will result in larger data files, which may take a long time to download to USB.
  • Page 23 Press  to return to the main display. RETRIEVING LOG FILE Plug a USB Flash Memory Drive (one is included with the AVFM 6.1) into the USB output port on the Panel of the meter. The instrument display will show the data download icon until the log file is transferred to the memory card.
  • Page 24 Install Greyline Logger on your PC or laptop. Select File/Open/Instrument Log (.log) to open the log file from your USB flash drive. Greyline Logger software is available for download on the Pulsar Measurement website, www.pulsarmeasurement.com/downloads. Data can also be converted to .CSV via Greyline Logger software.
  • Page 25: Communication (Optional)

    PULSAR MEASUREMENT COMMUNICATION (Optional) - - Co mmu n i c a t i o n - - - - - Pr o t o c o l Mo d b u s Ad d r e s s 0 0 1 Press ...
  • Page 26: Special Functions

    USB drive into the USB port to transfer the parameters. This function should only be used when instructed by a Capture WF Pulsar Measurement representative to do so. The function captures the ultrasonic signal so that it can be evaluated by Pulsar Measurement.
  • Page 27 PULSAR MEASUREMENT SPECIAL FUNCTIONS (cont.) - - Sp e c i a l F u n c t i o n s -  L a n g u a g e En g l i s h An a l o g Ou t...
  • Page 28: Installation - Sensor Location

    AVFM 6.1 INSTRUCTION MANUAL INSTALLATION – SENSOR LOCATION For the most accurate flow measurement possible, careful consideration should be made to the placement of the sensor in relation to flow disturbances. In general, the best accuracy will occur where flow is evenly distributed across the channel/pipe and free of turbulence.
  • Page 29 FLOW Hydraulic Dams When the QZ02 sensor is to be mounted in front (upstream) of a hydraulic dam, or a Pulsar Measurement VD pipe dam, the sensor should be placed at least 20 inches in front of the dam: Pipe Grade...
  • Page 30 AVFM 6.1 INSTRUCTION MANUAL Flow Profile Distortion The pipe/channel in which the QZ02 sensor is mounted should be free of bends, tees, sudden changes in slope, and there should not be objects in the pipe/channel which disturb the flow profile in front of the sensor.
  • Page 31 PULSAR MEASUREMENT Q Z02L TOP VIEW V ELO CITY/LEV EL SENSO R Mount the QZ02L sensor with the supplied MB-Q Z 0.2" LEVEL MO UNTING FLO W stainless steel bracket. Ensure that the sensor is (5 mm) SENSOR BRACKET parallel to the water surface (check with a level).
  • Page 32 AVFM 6.1 INSTRUCTION MANUAL GOOD END VIEW SENSOR SENSOR FLOW FLOW SENSOR SENSOR SENSO R SENSO R END VIEW END VIEW...
  • Page 33 PULSAR MEASUREMENT OPTIONAL PIPE BAND MOUNTING WITH QZ02L SENSOR Install the stainless steel pipe band with the sensor mounting bracket at the invert (bottom) of the pipe. Ensure that the sensor bracket is parallel to the water surface (check with a level). Mount so the tapered end of the sensor will point upstream and the sensor cable will point downstream.
  • Page 34 AVFM 6.1 INSTRUCTION MANUAL OPTIONAL PZ15-LP LEVEL SENSOR MOUNTING Mount the PZ15-LP non-contacting ultrasonic level sensor in an unobstructed position at least 8” (203.2 mm) above the high water level. Install the stainless steel mounting bracket in a horizontal position (check with a level) and then insert the PZ15-LP sensor.
  • Page 35: Enclosure Installation

    Locate the enclosure within 20 ft (6 m) of the sensor (up to 500 ft -150 m optional). The enclosure can be wall mounted with the four mounting screws (included) or panel mounted with Option PM Panel Mount kit from Pulsar Measurement.
  • Page 36: Field Troubleshooting

    AVFM 6.1 INSTRUCTION MANUAL FIELD TROUBLESHOOTING The AVFM 6.1 uses an ultrasonic level sensor to determine flow area and an ultrasonic Doppler sensor to measure flow velocity. The QZ02L sensor combines both sensors in one housing. An optional configuration uses the PZ15-LP “down-looking” level sensor and a QZ02L-B velocity sensor.
  • Page 37 PULSAR MEASUREMENT SENSOR CABLE RESISTANCE TEST Unplug the 4-pin green sensor terminal from the Doppler board and connect the sensor wires as shown. With a multimeter, perform resistance checks for each set of wires. One single loose terminal may cause false readings.
  • Page 38 AVFM 6.1 INSTRUCTION MANUAL Resistance vs. Temperature...
  • Page 39: Applications Hotline

    Obtain an RMA Number from Pulsar Measurement - Before shipping a product to the factory please contact Pulsar Measurement by telephone, fax or email to obtain an RMA number (Returned Merchandise Authorization). This ensures fast service and correct billing or credit.
  • Page 40: Limited Warranty

    Pulsar Measurement will replace or repair, free of charge, any Pulsar product if it has been proven to be defective within the warranty period. This warranty does not cover any expenses incurred in the removal and re-installation of the product.
  • Page 41: Appendix A - Options

    (OPTION VXC) Each AVFM 6.1 flow meter includes 25 ft. (7.6 m), 50 ft. (15 m) or 100 ft. (30 m) tri-coaxial sensor cable. This cable is shielded from electrical interference and is watertight with a polyurethane jacket. Additional cable and Cable Junction Box (Option JB2X or JB4X) may be ordered with the flow meter, or the cable may be spliced and extended up to 500 ft (152 m) total length as required during installation.
  • Page 42 AVFM 6.1 INSTRUCTION MANUAL COAXIAL CABLE PREPARATION VXC AVFM sensor cable can be cut and spliced up to a maximum length of 500 ft (152 m). Cable ends must be prepared as illustrated below. GOOD BLACK BLACK (CONDUCTIVE) (CONDUCTIVE) SLEEVE...
  • Page 43 PULSAR MEASUREMENT JUNCTION BOX - OPTION JB2X & JB4X NEMA4X (IP66) polycarbonate Junction Box with terminal strips is available from Pulsar Measurement. Includes compression fittings for watertight coaxial cable entries.
  • Page 44 AVFM 6.1 INSTRUCTION MANUAL SS PIPE MOUNTING BAND – OPTION VSJ Use optional VSJ stainless steel Pipe Mounting Bands for easy Sensor installation in round pipes. Each Pipe Band includes:  Band Adjustment Jack allowing ±0.5" (13 mm) adjustment from the nominal band size.
  • Page 45 PULSAR MEASUREMENT SENSOR INTRINSIC SAFETY When connected through Intrinsic Safety Barriers, the sensor model QZ02L, PZ series, and SE4-A are CSA certified for installation in a hazardous location rated: Class I, Division 1, Groups C,D Class II, Division 1, Groups E,F,G...
  • Page 46 AVFM 6.1 INSTRUCTION MANUAL GN SPEC ISB The intrinsic safety barrier assemblies installed in the AVFM limit the voltage and current supplied to the transducers to the values listed under ‘Barrier Specifications’. To safely install Greyline transducer(s) certified for use in hazardous...
  • Page 47: Modbus® Communication

    PULSAR MEASUREMENT MODBUS® COMMUNICATION MODBUS® serial interface connections are made at the RS485 card’s terminal block if your AVFM 6.1 was ordered with this card, or if one was added after installation. Card location: SENSOR SERIAL COMMUNICATION RS-485 Output EXTRA RELAYS OPTION...
  • Page 48 AVFM 6.1 INSTRUCTION MANUAL Transceiver: 2-wire, half-duplex MODBUS Address (MAC address) range: 1-255 (Default: 001) BAUD rates: 4800, 9600, 19200, 38400, 57600, 76800 or 115200 (Default: 9600) Data Bits: Parity: None, Even, Odd (Default: Even) Stop Bits: 1, 2 (Default: 1)
  • Page 49 Over Read/ Comments Address Type Range Range Write Reset Volume Coil Read/ Turn coil ON (1) to reset total on AVFM 6.1. Total Write Turn coil to OFF (0) once reset is complete. Register Description Register Data Over Read/ Comments...
  • Page 50 AVFM 6.1 INSTRUCTION MANUAL Register Description Register Type Format Type Comments Address 30114 Flow Rate - USG/day Input Register Floating Point Register (2 of 2) 30115 Flow Rate - ft Input Register Floating Point Register (1 of 2) 30116 Flow Rate - ft...
  • Page 51 PULSAR MEASUREMENT Register Description Register Type Format Type Comments Address 30140 Flow Rate - m /day Input Register Floating Point Register (2 of 2) 30141 Flow Rate - IG/sec Input Register Floating Point Register (1 of 2) IG = Imperial Gallons...
  • Page 52 AVFM 6.1 INSTRUCTION MANUAL Register Description Register Type Format Type Comments Address 30165 Previous day Average Input Register Floating Point Register (1 of 2) Flow Rate - GPM (USG/min) 30166 Previous day Average Input Register Floating Point Register (2 of 2)
  • Page 53 PULSAR MEASUREMENT Register Description Register Type Format Type Comments Address 30188 Previous day Average Input Register Floating Point Register (2 of 2) USMG = US Million Gallons Flow Rate - USMG/min 30189 Previous day Average Input Register Floating Point Register (1 of 2)
  • Page 54 AVFM 6.1 INSTRUCTION MANUAL Register Description Register Type Format Type Comments Address 30212 Previous day Average Input Register Floating Point Register (2 of 2) IG = Imperial Gallons Flow Rate - IG/day 30213 Previous day Average Input Register Floating Point Register (1 of 2)
  • Page 55 PULSAR MEASUREMENT Register Description Register Type Format Type Comments Address 30309 Volume Total - USMG Input Register Floating Point Register (1 of 2) USMG = US Million Gallons 30310 Volume Total - USMG Input Register Floating Point Register (2 of 2)
  • Page 56 AVFM 6.1 INSTRUCTION MANUAL Register Description Register Type Format Type Comments Address 30501 Sensor Range - inches Input Register Floating Point Register (1 of 2) Only used when through-air sensor is installed. 30502 Sensor Range - inches Input Register Floating Point Register (2 of 2) Only used when through-air sensor is installed.
  • Page 57 PULSAR MEASUREMENT Register Description Register Type Format Type Comments Address 30925 Logging Status Input Register Index (0-2) 0 = Stopped 1 = Active 2 = Full 30926 Logging Used - % Input Register Floating Point Register (1 of 2) 30927...
  • Page 58 AVFM 6.1 INSTRUCTION MANUAL Register Description Register Type Format Type Comments Address 30948 Flow Units Input Register Index (0 to 31) 0 = US Gallons per Minute 1 = Litres per Second 2 = Cubic Feet per Minute 3 = Cubic Meters per Hour...
  • Page 59 PULSAR MEASUREMENT Register Description Register Type Format Type Comments Address 30964 Direction Input Register Integer Tech’s Menu Value 30965 Pot 1 Input Register Integer Tech’s Menu Value 30966 Peak to Peak Input Register Integer Tech’s Menu Value 30967 Correlation Strength...
  • Page 60 AVFM 6.1 INSTRUCTION MANUAL ENCLOSURE HEATER AND THERMOSTAT - Option TH Instruments can be factory-equipped with an Enclosure Heater and Thermostat or the module can be customer- installed. The Thermostat is factory set to turn ON at 40°F (4.5°C) and OFF at 60°F (15.5°C). Power consumption is 15 Watts.
  • Page 61 PULSAR MEASUREMENT POWER INPUT OPTION 9-32VDC AVFM 6.1 Flow Meters may be ordered factory-configured for 9-32VDC power input. CONNECTIONS: POWER INPUT: Connect 9-32VDC to the + and - terminals. The Power Input GND terminal must be connected to the nearest Ground pole. A 1-amp fuse in line is recommended.
  • Page 62: Specifications

    AVFM 6.1 INSTRUCTION MANUAL SPECIFICATIONS Channel Types: Round pipe, Rectangular, trapezoid, egg or custom shapes Electronics Enclosure: Watertight and dust tight NEMA4X (IP 66) polycarbonate with clear, shatterproof cover Accuracy: Level: ± 0.25% of reading or ±0.08”, whichever is greater. Repeatability &...
  • Page 63 PULSAR MEASUREMENT QZ02L Sensor Velocity Measurement Range: 0.1 to 20 ft/sec (0.03 to 6.2 m/sec) and reverse flow to -5 ft/sec (-1.5 m/sec) in fluids containing bubbles or solids with a minimum size of 100 microns and a minimum concentration of 75 ppm to act as acoustic reflectors.
  • Page 64 AVFM 6.1 INSTRUCTION MANUAL Optional (Level only) Sensor PZ15-LP Maximum Range: 15 ft (4.57 m) Minimum Range: 8" (203.2 mm) Beam Angle: 8° Operating Temperature: -40 to 150°F (-40 to 65°C) Exposed Materials: Sensor – PVC; Mounting Bracket - 316 Stainless Hazardous Rating: Standard: Certified non-incendive for Class 1 Div 2, Groups A,B,C,D hazardous locations.
  • Page 65 PULSAR MEASUREMENT CONNECTIONS Dual Sensor Configuration SENSOR PZxx Level SERIAL COMMUNICATION OPTION RS-485 Output 4-20mA 4-20mA VELOCITY LEVEL – – EXTRA RELAYS OPTION RLY3 RLY4 RLY5 RLY6 POWER INPUT – 4-20mA HEATER OPTION RLY2 RLY1 SENSOR...
  • Page 66 AVFM 6.1 INSTRUCTION MANUAL PZ15 FLANGE SENSOR MOUNTING METHODS IN ROUND PIPES Notes: Sunscreen 1. Use the ¾” NPT “Isolation Coupling” supplied and hand tighten only. Do Level Sensor not clamp sensor body or stem. Min Range  PZ15 8" (203.2m m ) ...
  • Page 67 PULSAR MEASUREMENT www.pulsarmeasurement.com service@pulsarmeasurement.com Copyright © 2020 Pulsar Measurement Ltd.. Registered Address: 1 Chamberlain Square CS, Birmingham B3 3AX Registered No.: 3345604 England & Wales Rev 3.0...

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