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Tronair eJP-10 Operation & Service Manual

Electric towbarless tug
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OPERATION & SERVICE MANUAL
Models: eJP-10
eJP-10SP
Electric Towbarless Tug
04/2024 − Rev. 05
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
The Tronair Group of Companies:
Tronair | DatcoMedia | Columbus Jack | Eagle | DAE | Malabar International
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair eJP-10

  • Page 1 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket The Tronair Group of Companies: Tronair | DatcoMedia | Columbus Jack | Eagle | DAE | Malabar International Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2017 Original Release 05/2020 Modified Parts List 11/2021 Major revision 12/2023 Modified Parts List 04/2024 Modified9.2 Recommend Spare Parts Lists...

  • Page 3: Table Of Contents

    WATERING ................................. 9 CHARGING ................................. 9 PRECAUTIONS ..............................9 UNDERSTANDING SYSTEM FUNCTIONS FOR TROUBLE SHOOTING ..............10 EJP-10 DRIVE TRAIN SYSTEM ........................10 OVER-LOAD SYSTEM ............................. 10 BRAKE DESCRIPTION ............................. 10 OVER-STEER/ OVER-TORQUE PROTECTION SYSTEM FUNCTION ............10 HYDRAULIC SYSTEM ............................10 RELAY FUNCTION and CONTACTOR FUNCTION (ELECTRICAL TROUBLE SHOOTING) ......

  • Page 4: Product Information

    Electric Towbarless Tug This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Standard Equipment

    Electric Towbarless Tug STANDARD EQUIPMENT − Operator Panel Display with Battery Charge Indicator, Hourmeter, Speedometer, Steering Position Indicator, Diagnostic Functions − Power Winch (Hydraulic Ram) with Reduced Force on Contact − Front and Rear Facing LED Headlights −...

  • Page 6: Safety Information

    The “Start” function of the Key Switch (KS1) turns on relays K1, K2, and K3 to start the eJP-10. If the Key Switch is turned ‘OFF” while in motion, the effect will be the same as pressing the Emergency-Stop.

  • Page 7: Moving Disabled Tug

    Brakes and Steering on Disabled Tug The eJP-10 is equipped with a mechanical parking brake that is set when there is no hydraulic power. If the eJP-10 needs to be towed, the torque hubs must be unlocked. Unlocking the hubs allows the drive wheels to turn without turning the brake or motor.

  • Page 8: Operating Instructions

    7 mph (11 kph) If the eJP-10 is to be left On when the driver exits the driving position place the F/N/R switch in Neutral. This will prevent the hydraulic system from cycling on and off (charging the accumulator) while the tug is not in motion.

  • Page 9: Loading Aircraft

    LOADING AIRCRAFT PROCEDURE 4.4.1 Normal Loading Position the eJP-10 in front of the aircraft nose wheel then lower the lift cradle to the ground. Attach the strut strap (or appropriate towing adapter) to the aircraft nose strut in such a way as to not damage the strut, switches or other components that may be part of the nose landing gear.

  • Page 10: Alternative Loading (Pulling The Cradle Under The Aircraft)

    Position the eJP-10 in front of the aircraft and connect to the aircraft as in “Normal Loading”. Leave the main gear wheel chocks in place and/or aircraft brakes set. Lift the cradle approximately ½ inch off the ground or floor. Use the Winch In command at the front fender while pressing the Brake Release button.

  • Page 11: Safety Ratchet Strap

    Loosen the winch strap and lower the lift cradle to a position 1/2” above the ground. Chock the aircraft and remove rear safety gate, strut strap and safety strap. Back the eJP-10 away from aircraft, allowing the nose wheel of aircraft to roll off the lift cradle onto the ground. 04/2024 | Rev. 05...

  • Page 12: Quick Notes On Battery Care

    Always wear eye protection and rubber gloves when working with batteries. Never wear jewelry, watches or rings while working around batteries. When working on eJP-10, always UNPLUG the battery from the tug. The battery pack is capable of extremely high currents and could cause serious damage or injury if short-circuited.

  • Page 13: Understanding System Functions For Trouble Shooting

    3700 lbs., 4500 lbs., 5400, 6400 lbs., and 7000 lbs. If a situation is encountered that requires higher amperage than the pre-set limit, the EJP-10 will come to a stall. The winch is limited to a value just slightly below the draw-bar pull for each setting.

  • Page 14: Relay Function And Contactor Function (Electrical Trouble Shooting)

    K5 is a brake light relay and only used with a Brake Light /Turn signal option. • K6 is used to close the SV5 brake valve when the eJP-10 is turned on.. • Contactor 2 is the main vehicle contactor and is pulled in when K2 relay closes. This contactor remains energized throughout operation.

  • Page 15: Dash Display

    Electric Towbarless Tug DASH DISPLAY 6.8.1 Main Run Page This screen will be displayed at vehicle start-up. • Visual Steering Angle indicator will show steering tire position. • Textual Steering Angle display shows steering tire position in degrees right (R) or left (L) •...

  • Page 16: Error Messages

    Electric Towbarless Tug 6.8.2 Error Messages Steer Fault will cause the red LED’s to flash (1 second on / 1 second off) and will show a warning • An Over- message “OVERSTEER FAULT” similar to below. • When a Controls Error is active, the red LED’s will flash (1 second on, 1 second off) and the warning message “CONTROLS FAULT”...

  • Page 17: Diagnostic Screens

    Electric Towbarless Tug 6.8.3 Diagnostic Screens Pressing the “D” button will enter the diagnostic screens. Diagnostics are broken into “pages” for viewing. Arrow buttons will toggle between pages, with “EXIT” returning to the main menu. Curtis Controller Error Display: The screen displays 2-digit numeric codes from the Master or Slave controller.
  • Page 18 Electric Towbarless Tug 6.8.3 Diagnostic Screens (continued) Cradle Functions: Cradle UP input from RS1 (S-J1-9) Cradle DOWN input from RS2 (S-J1-10) Cradle UP output to SV1A (S-J1-2) Cradle DOWN output to SV1B (S-J1-4) Pump Throttle output (M-J1-20) ON/OFF...

  • Page 19: Maintenance

    SV4 when the power is turned off. This release of pressurized fluid into the reservoir can be heard every time the EJP-10 is turned off may take as long as 15 seconds. Check battery water level weekly.

  • Page 20: Nylon Straps

    Repairs needed on your eJP-10 should be performed by competent repair personnel. The batteries in your eJP-10 must be replaced with like batteries. The charger has been designed to operate with this size battery. Do not substitute a higher or lower Amp/hour rated battery. All batteries should be replaced at the same time.

  • Page 21: Pre-Shift Checklist

    Electric Towbarless Tug PRE-SHIFT CHECKLIST Perform this check every day prior to the first shift. Place X if ok. Do NOT operate any EJP-10 unit until all discrepancies have been corrected Week Of: ________________ Date Inspected Function Check Fluid Levels...

  • Page 22: Provision Of Spares

    If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.

  • Page 23: Appendices

    Electric Towbarless Tug 12.0 APPENDICES APPENDIX I Wiring Diagram INS-2441 APPENDIX II Hydraulic Schematic INS-2387 APPENDIX III Deep Cycle Battery Handling Maintenance and Test Procedures APPENDIX IV Lead Acid Batteries Safety Data Sheet (SDS) APPENDIX V Curtis Diagnostics and Troubleshooting...
  • Page 24 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 21...
  • Page 25 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 22...
  • Page 26 Electric Towbarless Tug Parts List Illustration Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9250 ASSEMBLY, HYDRAULIC Z-9262 ASSEMBLY, BATTERY COVER J-5354 SPACER, LATCH H-3627 LATCH, DRAW ADJUSTABLE...
  • Page 27 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-4035 MOUNT, PUSH UMBRELLA S-3076-01 PANEL, BACKREST (P) G-1202-1070 STOPNUT, 3/8-16 ELASTIC V-2696 LABEL, CHARGER PLUG...
  • Page 28 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9246 ASSEMBLY BATTERY COVERS JP100 AC JP-236 BRACKET G-1476-103106 SCREW, #10-32 X 3/4" LG. SST SOC BUTT. HD CAP...
  • Page 29 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6400 COVER, CONTROLLER S-3059-01 BRACKET, COVER G-1440-1050-S NUTSERT, 1/4-20 OPEN END G-1503-1050N FLATWASHER. 1/4 SST NARROW...
  • Page 30 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 1 NOTE: Place Item 9 (H-1204-06-81.0) outer edge of panel to seal panel to console wall of unit Item...
  • Page 31 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6089-01 PLATE, COVER J-6077 PLATE, HOLD DOWN ARM G-1476-106012 SCREW, 5/16-18 X 1-1/4" LG. SST SOC BUTT. HD CAP G-1476-105006 SCREW, 1/4-20 X 3/4"...
  • Page 32 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 29...
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  • Page 37 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9248 ASSEMBLY, INTERNAL Z-9251 ASSEMBLY, FILTER Z-9252 ASSEMBLY, ACCUMULATOR S-3037-00 PANEL, MOTOR SIDE RT HC-2746...
  • Page 38 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2747 ACCUMULATOR H-3074-04 BRACKET, CLAMP N-2001-39-S B ELBOW, STR THD G-1250-1070N FLATWASHER. 3/8 NARROW G-1202-1070...
  • Page 39 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-1244 BODY, FILTER-4 TR377-03-001.63 TBG, SST .50OD-.049W G-1250-1050W FLATWASHER. #8 WIDE G-1100-105544 BOLT, 1/4-28 X 4-1/2" LG HEX HD GR 5...
  • Page 40 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 37...
  • Page 41 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2742 ASSEMBLY, VALVE MANIFOLD N-2053-03-S-B PLUG, HEX HD W/O-RING N-2001-08-S-B ELBOW, STRAIGHT THREAD N-2001-05-S-B ELBOW, STRAIGHT THREAD...
  • Page 42 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-240 ROLLER, UHMW WINCH G-1203-1120 JAMNUT, 1-14 ELASTIC Z-7750 ASSEMBLY, SPACER WINCH STRIP Z-6343-01 WELDMENT, RETRACT SPOOL HC-2741 CYLINDER, 3"...
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  • Page 44 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 41...
  • Page 45 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9517 WELDMENT, CONTAINER 2 GAL HC-1030-01 FILTER, BREATHER J-6543 CAP, CLEAN OUT HC-2006-334 O-RING SERIES 2 G-1503-1070N FLATWASHER.
  • Page 46 BOLT, 38-16 X 1.0" SST HEX HD G-1502-1070R LOCKWASHER, 3/8 SST REGULAR G-1503-1070N FLATWASHER. 3/8 SST NARROW NVSP-34-007-CA HEADLIGHT, LED SQ 500 LUMEN S-3041-00 PANEL, MOTOR COVER S-3832 WINCH, GUARD eJP-10 V-1050 LABEL, ISO ELECTRICAL SHOCK 04/2024 | Rev. 05 Page | 43...
  • Page 47 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 44...
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  • Page 51 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9240 ASSEMBLY, BATTERY BOX Z-9247 ASSEMBLY, CENTER CONTROL PANEL Z-9294 ASSEMBLY, BRAKE PEDAL EC-2965 CONTACTOR...
  • Page 52 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-2992 MOTOR, HUB BRAKE ASSEMBLY G-1420-110520 BOLT, 5/8-18 X 2" HEX HD GR 8 04/2024 | Rev. 05...
  • Page 53 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2001-03-S-B ELBOW, STR THD EC-2110 BATTERY, TERMINAL INSULATOR BLK N-3027 PORT BLEED ADAPTER 04/2024 | Rev. 05...
  • Page 54 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3913-00 PLATE, FENDER SWITCHES (P) EC-2745 SWITCH, TOGGLE 3 POS (DPDT) EC-2826 LED, PANEL LAMP (GREEN)
  • Page 55 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3040-00 BRACKET, RIGHT 14132 SWITCH, E-STOP 14142 FLANGE, LATCH 14144 BLOCK, CONTACT (RED) G-1439-1050-S NUTSERT, 1/4-20 OPEN END...
  • Page 56 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR EC-2985 MODIFIED, PEDAL FOOT EC-2961 G-1112-105010 BOLT, 1/4-20 X 1.0"...
  • Page 57 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-6322-01 WELDMENT, CRADLE ASSEMBLY STOP Z-6336 WELDMENT, CRADLE ASSEMBLY Z-6508 WELDMENT, CRADLE PLATE J-3867 PLATE, MOVABLE SIDE...
  • Page 58 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 55...
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  • Page 60 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 57...
  • Page 61 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3025-01 CONSOLE, CENTER TOP S-3024-01 CONSOLE CENTER BASE EC-2745 SWITCH, TOGGLE 3 POS (DPDT) EC-2931...
  • Page 62 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 59...
  • Page 63 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 60...
  • Page 64 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6388-00 DIVIDER, BOLT-IN CONTACTOR EC-2987 CONNECTOR 600 AMP 12-800 VDC EC-2988 48V CONTACTOR EC-3005 350A DUAL POLE SPRING & HOUSING...
  • Page 65 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-3000-04 POWER CABLE - SIZE 2/0 EC-3000-05 POWER CABLE - SIZE 2/0 EC-3000-06 POWER CABLE - SIZE 2/0...
  • Page 66 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 63...
  • Page 67 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 13070 ANCHOR DINRAIL END EC-2555 TERMINAL, BLOCK FUSE S-3073-01 SHELF EC-1895-008.00 RAIL, DIN G-1439-1035-S NUTSERT, #10-32 OPEN END...
  • Page 68 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-118 STOBE, LIGHT JP-166 COVER, STROBE LIGHT G-1497-102004 SCREW, #8-32 X 1/2" LG SST RD PH 04/2024 | Rev.
  • Page 69 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-227 SEAT JP-228 ARM REST G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1503-1080N FLATWASHER. 7/16 SST NARROW...
  • Page 70 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-2766 FOOT, PEDAL G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1112-106012 BOLT, 5/16-18 X 1-1/4" LG. SST HEX HD...
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  • Page 76 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9238 P3 WELDMENT, STEERING SUBFRAME Z-6716-00 WELDMENT, BOTTOM STEERING PLATE N-2001-35-S-B ELBOW, STR. THD. (6-4)
  • Page 77 SCREW, #10-32 X 1/2" LG. SST SOC BUTT. HD CAP H-3665 CYLINDER, GAS V-2247 LABEL, DRIVING OPERATION V-2674 LABEL, DASH PANEL TRONAIR JP-126 FRONT WHEEL HUB NUTS Screw, 10 – 32 x 3/8 LG G-1152-103703 04/2024 | Rev. 05 Page | 74...
  • Page 78 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3043-01 BRACKET, LONG G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR G-1440-1050-S NUTSERT, 1/4-20 OPEN END G-1112-105010 BOLT, 1/4-20 X 1.0"...
  • Page 79 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3044-01 BRACKET, LONG G-1440-1050-S NUTSERT, 1/4-20 OPEN END G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR G-1112-105010 BOLT, 1/4-20 X 1.0"...
  • Page 80 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 77...
  • Page 81 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 78...
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  • Page 83 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9238-01 WELDMENT, eJP-10 Z-9239 ASSEMBLY, CONTROLLER Z-9282 ASSY, WINCH ROLLER 4 IN WIDE JP-236 BRACKET...
  • Page 84 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-3108 ASSEMBLY, PUMP MOTOR G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1112-106010 BOLT, 5/16-18 X 1.0" LG. SST HEX HD...
  • Page 85 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6374-01 PANEL, CONSOLE TOP (P) V-2191 LABEL, CAUTION HAND/FEET V-2553 LABEL, E-STOP G-1503-1050N FLATWASHER. 1/4 SST NARROW...
  • Page 86 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-234 FAIRLEAD, ROLLER G-1503-1090N FLATWASHER. 1/2 SST NARROW G-1420-109513 BOLT, 1/2-20 X 1-3/8" HEX HD GR 5...
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  • Page 88 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 85...
  • Page 89 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description NVSP-34-001-CA SIDE INDICATOR LIGHT, RED S-3052-00 PANEL, MARKER G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1503-1020N FLATWASHER. #8 SST NARROW...
  • Page 90 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 87...
  • Page 91 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description A-EXL16-0490-1 SIDE INDICATOR LIGHT, AMBER S-3052-00 PANEL, MARKER G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1503-1020N FLATWASHER. #8 SST NARROW...
  • Page 92 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6367 PANEL, HEAT SINK EC-2986 CONTROLLER G-1502-1050R LOCKWASHER, 1/4 SST REGULAR G-1503-1070N FLATWASHER. 3/8 SST NARROW G-1420-105012 BOLT, 1/4-20 X 1-1/4"...
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  • Page 94 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 91...
  • Page 95 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3058-01 BRACKET, BATTERY STOP G-1503-1090N FLATWASHER. 1/2 SST NARROW G-1112-109013 BOLT, 1/2-13 X 1-3/8" SST HEX HD...
  • Page 96 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TS-2678 TUBE, BATTERY STOP G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1502-1060R LOCKWASHER, 5/16 SST REGULAR G-1112-106006 BOLT, 5/16 X 3/4 H.H.
  • Page 97 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TS-2679 TUBE, BATTERY STOP G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1502-1060R LOCKWASHER, 5/16 SST REGULAR G-1112-106006 BOLT, 5/16 X 3/4 H.H.
  • Page 99 APPENDIX I Wiring Diagram INS-2441...
  • Page 101 LOCATION C85 (eJP-12 ONLY) FOR eJP-10, L S 1 L I N E 0 CONNECT WIRE C22-5B TO C10-27 7 2 V D C NEG. BUS LOCATION LOCATION I N P U T B U S FUSE BLOCK LOCATION LOCATION...
  • Page 102 LOCATION C84 LOCATION C90 2 F 0 7 CONNECTOR 10E (YELLOW) (SP20) BRAKE RELEASE PRESSURE SENSOR C8-1C (RED 18 GA) PIN 1 C8-3D (BLK 18 GA) (SP19) C8-3A (BLK 18 GA) LOCATION C84 C8-1D (RED 18 GA) L I N E 4 2 (ADJUSTABLE) CONNECTOR 10G (YELLOW) PIN 3...
  • Page 103 DIRECT TO CONTROLLER CONNECTIONS MASTER LOCATION LOCATION PLUG CONNECTION LOCATION LOCATION MOTOR TEMP PLUG CONNECTION C1-25E (BRN 18 GA) +12V (M-J1-26) LOCATION PIN 1 C1-17 (BLU 18 GA) SENSOR TO MASTER THROTTLE POT WIPER (M-J1-17) LOCATION PIN 1 C1-8 (PUR 18 GA) ANALOG INPUT M-J1-8) MASTER I/O C1-26D (PUR 18 GA)
  • Page 105 APPENDIX II Hydraulic Schematic INS-2387...
  • Page 107 L E T R E V I S I O N E C N D W N C H K D A T E T H I S D R A W I N G I S T H E P R O P E R T Y O F T R O N A I R , I N C . I T I S F U R N I S H E D T O Y O U F O R C O N F I D E N T I A L I N F O R M A T I O N P U R P O S E S O N L Y A N D I S N O T T O B E D I S C L O S E D T O A N Y O N E E L S E O R R E P R O D U C E D O R U S E D F O R M A N U F A C T U R I N G P U R P O S E S...
  • Page 109 APPENDIX III Deep Cycle Battery Handling, Maintenance and Test Procedures...
  • Page 119 APPENDIX IV Lead Acid Batteries Safety Data Sheet (SDS)
  • Page 129 APPENDIX V Curtis Diagnostics and Trouble Shooting...
  • Page 143 APPENDIX VI Battery Charger Operator/Installer Manual WARNING Consult local, state or national electric codes for battery charger installation in an aircraft hangar.
  • Page 175 APPENDIX VII Flat Sling Inspection...
  • Page 179 APPENDIX VIII Royco 756 (MIL-PRF-5606) Safety Data Sheet (SDS)
  • Page 191 APPENDIX IX Declaration of Conformity...

  • Page 193: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Towbarless Tug eJP-10 eJP-10SP Relevant provisions complied with by the machinery: 2006/42/EC EN 1915-1 EN 12312-7 Relevant standards complied with by the machinery: EN ISO 12100-1...

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