Tronair eJP-12 Operation & Service Manual
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Tronair eJP-12 Operation & Service Manual

Electric towbarless tug
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OPERATION & SERVICE MANUAL
Models: eJP-12
eJP-12SP
Electric Towbarless Tug
04/2024 − Rev. 05
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
The Tronair Group of Companies:
Tronair | DatcoMedia | Columbus Jack | Eagle | DAE | Malabar International
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair eJP-12

  • Page 1 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket The Tronair Group of Companies: Tronair | DatcoMedia | Columbus Jack | Eagle | DAE | Malabar International Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2018 Original Release 10/2019 Modified Parts List 05/2020 Modified Parts List 11/2021 Major revision 04/2024 Modified 10.2 Recommended Spare Parts Lists...

  • Page 3: Table Of Contents

    WATERING ................................. 9 CHARGING ................................. 9 PRECAUTIONS ..............................9 UNDERSTANDING SYSTEM FUNCTIONS FOR TROUBLE SHOOTING ..............10 EJP-12 DRIVE TRAIN SYSTEM ........................10 OVER-LOAD SYSTEM ............................. 10 BRAKE DESCRIPTION ............................. 10 OVER-STEER/ OVER-TORQUE PROTECTION SYSTEM FUNCTION ............10 HYDRAULIC SYSTEM ............................10 RELAY FUNCTION and CONTACTOR FUNCTION (ELECTRICAL TROUBLE SHOOTING) ......

  • Page 4: Product Information

    Electric Towbarless Tug This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Standard Equipment

    Electric Towbarless Tug STANDARD EQUIPMENT − Operator Panel Display with Battery Charge Indicator, Hourmeter, Speedometer, Steering Position Indicator, Diagnostic Functions − Power Winch (Hydraulic Ram) with Reduced Force on Contact − Front and Rear Facing LED Headlights −...

  • Page 6: Safety Information

    The “Start” function of the Key Switch (KS1) turns on relays K1, K2, and K3 to start the eJP-12. If the Key Switch is turned ‘OFF” while in motion, the effect will be the same as pressing the Emergency-Stop.

  • Page 7: Moving Disabled Tug

    Brakes and Steering on Disabled Tug The eJP-12 is equipped with a mechanical parking brake that is set when there is no hydraulic power. If the eJP-12 needs to be towed, the torque hubs must be unlocked. Unlocking the hubs allows the drive wheels to turn without turning the brake or motor.

  • Page 8: Operating Instructions

    7 mph (11 kph) If the eJP-12 is to be left On when the driver exits the driving position place the F/N/R switch in Neutral. This will prevent the hydraulic system from cycling on and off (charging the accumulator) while the tug is not in motion.

  • Page 9: Loading Aircraft

    LOADING AIRCRAFT PROCEDURE 5.4.1 Normal Loading Position the eJP-12 in front of the aircraft nose wheel then lower the lift cradle to the ground. Attach the strut strap (or appropriate towing adapter) to the aircraft nose strut in such a way as to not damage the strut, switches or other components that may be part of the nose landing gear.

  • Page 10: Alternative Loading (Pulling The Cradle Under The Aircraft)

    Position the eJP-12 in front of the aircraft and connect to the aircraft as in “Normal Loading”. Leave the main gear wheel chocks in place and/or aircraft brakes set. Lift the cradle approximately ½ inch off the ground or floor. Use the Winch In command at the front fender while pressing the Brake Release button.

  • Page 11: Safety Ratchet Strap

    Loosen the winch strap and lower the lift cradle to a position 1/2” above the ground. Chock the aircraft and remove rear safety gate, strut strap and safety strap. Back the eJP-12 away from aircraft, allowing the nose wheel of aircraft to roll off the lift cradle onto the ground. 04/2024 | Rev. 05...

  • Page 12: Quick Notes On Battery Care

    Always wear eye protection and rubber gloves when working with batteries. Never wear jewelry, watches or rings while working around batteries. When working on eJP-12, always UNPLUG the battery from the tug. The battery pack is capable of extremely high currents and could cause serious damage or injury if short-circuited.

  • Page 13: Understanding System Functions For Trouble Shooting

    3700 lbs., 5400 lbs., 6400, 7000 lbs., and 8750 lbs. If a situation is encountered that requires higher amperage than the pre-set limit, the EJP-12 will come to a stall. The winch is limited to a value just slightly below the draw-bar pull for each setting.

  • Page 14: Relay Function And Contactor Function (Electrical Trouble Shooting)

    K5 is a brake light relay and only used with a Brake Light /Turn signal option. • K6 is used to close the SV5 brake valve when the eJP-12 is turned on.. • Contactor 2 is the main vehicle contactor and is pulled in when K2 relay closes. This contactor remains energized throughout operation.

  • Page 15: Dash Display

    Electric Towbarless Tug DASH DISPLAY 7.8.1 Main Run Page This screen will be displayed at vehicle start-up. • Visual Steering Angle indicator will show steering tire position. • Textual Steering Angle display shows steering tire position in degrees right (R) or left (L) •...

  • Page 16: Error Messages

    Electric Towbarless Tug 7.8.2 Error Messages • An Over-Steer Fault will cause the red LED’s to flash (1 second on / 1 second off) and will show a warning message “OVERSTEER FAULT” similar to below. • When a Controls Error is active, the red LED’s will flash (1 second on, 1 second off) and the warning message “CONTROLS FAULT”...

  • Page 17: Diagnostic Screens

    Electric Towbarless Tug 7.8.3 Diagnostic Screens Pressing the “D” button will enter the diagnostic screens. Diagnostics are broken into “pages” for viewing. Arrow buttons will toggle between pages, with “EXIT” returning to the main menu. Curtis Controller Error Display: The screen displays 2-digit numeric codes from the Master or Slave controller.
  • Page 18 Electric Towbarless Tug 7.8.3 Diagnostic Screens (continued) Cradle Functions: Cradle UP input from RS1 (S-J1-9) Cradle DOWN input from RS2 (S-J1-10) Cradle UP output to SV1A (S-J1-2) Cradle DOWN output to SV1B (S-J1-4) Pump Throttle output (M-J1-20) ON/OFF...

  • Page 19: Maintenance

    SV4 when the power is turned off. This release of pressurized fluid into the reservoir can be heard every time the eJP-12 is turned off may take as long as 15 seconds. Check battery water level weekly.

  • Page 20: Nylon Straps

    Repairs needed on your eJP-12 should be performed by competent repair personnel. The batteries in your eJP-12 must be replaced with like batteries. The charger has been designed to operate with this size battery. Do not substitute a higher or lower Amp/hour rated battery. All batteries should be replaced at the same time.

  • Page 21: Pre-Shift Checklist

    Electric Towbarless Tug PRE-SHIFT CHECKLIST Perform this check every day prior to the first shift. Place X if ok. Do NOT operate any EJP-12 unit until all discrepancies have been corrected Week Of: ________________ Date Inspected Function Check Fluid Levels...

  • Page 22: Provision Of Spares

    If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 23 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 20...
  • Page 24 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9593-01/SP FRAME PACKAGE Z-9506 ASSEMBLY, eJP12 Z-9026-01/SP CRADLE PACKAGE V-2696 LABEL, CHARGER PLUG V-2859 LABEL, LOADING INSTRUCTION...
  • Page 25 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9508 ASSEMBLY, BATTERY COVER JP-236 BRACKET BRACKET G-1476-103106 SCREW, #10-32 X 3/4" LG. SST SOC BUTT. HD CAP...
  • Page 26 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-3868 HINGE, PANIO S-2905 COVER, FRONT H-3056 BRACKET 90 DEG W/.390 BALL S-3205-00 TAB, HINGE (P) G-1476-103104 SCREW, #10-32 X 1/2"...
  • Page 27 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 4002-31 CONTACT PIN (16 AWG) EC-2098 RECEPTACLE, 2 PIN EC-2099 WEDGELOCK, 2 PIN G-1112-107010 BOLT, 38-16 X 1.0" SST HEX HD...
  • Page 28 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 1 NOTE: Place Item 9 (H-1204-06-81.0) outer edge of panel to seal panel to console wall of unit Item...
  • Page 29 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6537 PLATE, COVER J-6077-00 PLATE, HOLD DOWN ARM (P) G-1476-106012 SCREW, 5/16-18 X 1-1/4" LG. SST SOC BUTT. HD CAP G-1476-105006 SCREW, 1/4-20 X 3/4"...
  • Page 30 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 27...
  • Page 31 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 28...
  • Page 32 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 29...
  • Page 33 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 30...
  • Page 34 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 31...
  • Page 35 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9494 ASSEMBLY, INTERNAL eJP12 Z-9497 ASSEMBLY, WINCH ROLLER Z-9251 ASSEMBLY, FILTER Z-9285 ASSEMBLY, MAIN VALVE...
  • Page 36 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2687 CYLINDER, HYDRAULIC 3.5 X 24IN Z-9045 ASSEMBLY, WINCH ROLLER CYL PIN COMW WITH CYLINDER...
  • Page 37 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9517 WELDMENT, CONTAINER 2 GAL HC-1030-01 FILLER-BREATHER NON VENTED J-6543 CAP, CLEAN OUT HC-2006-334 O-RING, SERIES 2 G-1503-1070N FLATWASHER.
  • Page 38 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-1244 BODY, FILTER-4 TR377-03-001.63 TBG, SST .50OD-.049W G-1250-1050W FLATWASHER. #8 WIDE G-1100-105544 BOLT, 1/4-28 X 4-1/2" LG HEX HD GR 5...
  • Page 39 Electric Towbarless Tug This page left blank intentionally. 04/2024 | Rev. 05 Page | 36...
  • Page 40 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 37...
  • Page 41 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2742 ASSEMBLY, VALVE MANIFOLD N-2053-03-S-B PLUG, HEX HD W/O-RING N-2001-08-S-B ELBOW, STRAIGHT THREAD N-2001-05-S-B ELBOW, STRAIGHT THREAD...
  • Page 42 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2747 ACCUMULATOR H-3074-04 BRACKET, CLAMP N-2001-39-S B ELBOW, STR THD G-1250-1070N FLATWASHER. 3/8 NARROW G-1202-1070...
  • Page 43 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 40...
  • Page 44 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 41...
  • Page 45 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 42...
  • Page 46 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 43...
  • Page 47 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9488 ASSEMBLY, BATTERY BOX Z-9289 ASSEMBLY, STROBE LIGHT Z-9283-01 ASSEMBLY, SEAT DRIVERS SIDE Z-9283-02 ASSEMBLY, SEAT DRIVERS SIDE...
  • Page 48 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-118 STOBE, LIGHT JP-166 COVER, STROBE LIGHT G-1497-102004 SCREW, #8-32 X 1/2" LG SST RD PH 04/2024 | Rev.
  • Page 49 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-227 SEAT JP-228 ARM REST G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1503-1080N FLATWASHER. 7/16 SST NARROW...
  • Page 50 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-2766 FOOT, PEDAL G-1503-1060N FLATWASHER. 5/16 SST NARROW G-1112-106012 BOLT, 5/16-18 X 1-1/4" LG. SST HEX HD...
  • Page 51 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR EC-2985 MODIFIED, PEDAL FOOT EC-2961 G-1112-105010 BOLT, 1/4-20 X 1.0"...
  • Page 52 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description JP-234 FAIRLEAD, ROLLER G-1503-1090N FLATWASHER. 1/2 SST NARROW G-1420-109513 BOLT, 1/2-20 X 1-3/8" HEX HD GR 5...
  • Page 53 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6374-01 PANEL, CONSOLE TOP (P) V-2191 LABEL, CAUTION HAND/FEET V-2553 LABEL, E-STOP G-1503-1050N FLATWASHER. 1/4 SST NARROW...
  • Page 54 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 51...
  • Page 55 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 13070 ANCHOR DINRAIL END EC-2555 TERMINAL, BLOCK FUSE S-3073-01 SHELF EC-1895-008.00 RAIL, DIN G-1439-1035-S NUTSERT, #10-32 OPEN END...
  • Page 56 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 53...
  • Page 57 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-2745 SWITCH, TOGGLE 3 POS (DPDT)8002K98 - 1/4 QUICK-DISCONNECT EC-2931 SWITCH, ROTARY ec-2693 LAMP, PANEL LED (WHITE) EC-2746 SWITCH, TOGGLE 2 POS (SPST)8002K71 - 1/4"...
  • Page 58 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3043-01 BRACKET, LONG G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR G-1440-1050-S NUTSERT, 1/4-20 OPEN END G-1112-105010 BOLT, 1/4-20 X 1.0"...
  • Page 59 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9024-01/SP WELDMENT, CRADLE ASSY J-6283-01/SP PLATE, MOVABLE SIDE Z-6508-01/SP WELDMENT, CRADLE PLATE Z-6322-01/SP WELDMENT, CRADLE ASSY STOP...
  • Page 60 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-2874-01 BRACKET, E-STOP 14132 SWITCH, E-STOP 14144 BLOCK, CONTACT (RED) 14142 FLANGE, LATCH 04/2024 | Rev. 05...
  • Page 61 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3860-00 PANEL, SWITCH W/ BRAKE RELEASE EC-2745 SWITCH, TOGGLE 3 POS (DPDT) G-1503-1030N FLATWASHER. #10 SST NARROW...
  • Page 62 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 59...
  • Page 63 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6534 MACHINE, COVER CONTACT G-1503-1030N FLATWASHER. #10 SST NARROW G-1202-1035 STOPNUT, #10-32 ELASTIC G-1476-103110 SCREW, #10-32 X 1.0" LG. SST SOC BUTT. HD CAP...
  • Page 64 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description S-3189-01 BRACKET, COVER G-1440-1050-S NUTSERT, 1/4-20 OPEN END G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR G-1112-105010 BOLT, 1/4-20 X 1.0"...
  • Page 65 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 62...
  • Page 66 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 63...
  • Page 67 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 64...
  • Page 68 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9474 P3 SUBFRAME, STEERING Z-9471-00 WELDMENT, STEER PLATE N-2001-35-S-B ELBOW, STRAIGHT THREAD (6-4) HC-2870 ACTUATOR, ROTARY...
  • Page 69 PLATE, UPPER STEERING Z-9446 ASSEMBLY, STEERING J-6509-00 LINK, AXLE Z-9272-00 WELDMENT, STEERING COWL V-2674 LABEL, DASH PANEL TRONAIR G-1503-1100N FLATWASHER. 5/8 SST NARROW G-1202-1105 STOPNUT, 5/8-18 ELASTIC G-1420-110540 BOLT, 5/8-18 X 4.0" HEX HD GR 8 G-1420-121534 BOLT, 9/16-18 HEX HD GR 8 Screw, 10 –...
  • Page 70 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 67...
  • Page 71 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9474 P1 WELDMENT, CRADLE PIVOT EC-3072 MOTOR, AC VEHICLE EC-2110 BATTERY, TERMINAL INSULATOR N-3027 PORT, BLEED ADAPTER...
  • Page 72 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 69...
  • Page 73 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 70...
  • Page 74 Electric Towbarless Tug Parts List Illustration 04/2024 | Rev. 05 Page | 71...
  • Page 75 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description EC-3091-02 BATTERY, 36V 440 AH eJP-12 TS-2589-01 TIBE, BATTERY STOP (P) EC-3091-01 BATTERY, 36V 44OAH eJP-12 S-2876-01 GUARD, WEATHER LEFT...
  • Page 76 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description J-6018 PANEL, HEAT SINK EC-2877 CONTROLLER, AC MOTOR G-1250-1070N FLATWASHER. 3/8 NARROW G-1202-1070 STOPNUT, 3/8-16 ELASTIC G-1100-107014 BOLT, 3/8-16 X 1-1/2"...
  • Page 77 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-8887 WELDMENT, CHARGER DOOR H-2882 MAGNET, ENCASED CERAMIC H-3191*015.00 TAPE, NEOPRENE FOAM SEAL G-1351-18-SS RIVET, 3/16 OPEN END S.S.
  • Page 78 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description NVSP-34-001-CA SIDE INDICATOR LIGHT, RED S-3052-00 PANEL, MARKER G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1503-1020N FLATWASHER. #8 SST NARROW...
  • Page 79 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description A-EXL16-0490-1 SIDE INDICATOR LIGHT, AMBER S-3052-00 PANEL, MARKER G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1503-1020N FLATWASHER. #8 SST NARROW...
  • Page 80 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1503-1050N FLATWASHER. 1/4 SST NARROW G-1503-1020N FLATWASHER. #8 SST NARROW G-1502-1050R LOCKWASHER, 1/4 SST REGULAR G-1112-105006 BOLT, 1/4-20 X 3/4"...
  • Page 81 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 78...
  • Page 82 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 79...
  • Page 83 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2024 | Rev. 05 Page | 80...
  • Page 84 Electric Towbarless Tug Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-9631 ASSEMBLY, CONTACTOR GV200QA-1 (48V COIL) Z-9630 ASSEMBLY FUSE HOLDER Z-9611 ASSEMBLY, BUSS BAR Z-9610...
  • Page 85 APPENDIX I Wiring Diagram INS-2441...
  • Page 87 IT IS FURNISHED TO YOU REVISION DATE FOR CONFIDENTIAL INFORMATION PURPOSES ONLY AND IS NOT TO BE DISCLOSED WITHOUT THE EXPRESS WRITTEN PERMISSION OF TRONAIR, INC. TO ANYONE ELSE OR REPRODUCED OR USED FOR MANUFACTURING PURPOSES ORIGINAL RELEASE 8-26-2019 SEE SHEET 3 FOR...
  • Page 88 IT IS FURNISHED TO YOU REVISION DATE FOR CONFIDENTIAL INFORMATION PURPOSES ONLY AND IS NOT TO BE DISCLOSED WITHOUT THE EXPRESS WRITTEN PERMISSION OF TRONAIR, INC. TO ANYONE ELSE OR REPRODUCED OR USED FOR MANUFACTURING PURPOSES ORIGINAL RELEASE 06-26-2019 SEE SHEET 3 FOR...
  • Page 89 IT IS FURNISHED TO YOU REVISION DATE FOR CONFIDENTIAL INFORMATION PURPOSES ONLY AND IS NOT TO BE DISCLOSED WITHOUT THE EXPRESS WRITTEN PERMISSION OF TRONAIR, INC. TO ANYONE ELSE OR REPRODUCED OR USED FOR MANUFACTURING PURPOSES ORIGINAL RELEASE 08-26-2019 SHEET 1...
  • Page 91 APPENDIX II Hydraulic Schematic INS-2387...
  • Page 93 L E T R E V I S I O N E C N D W N C H K D A T E T H I S D R A W I N G I S T H E P R O P E R T Y O F T R O N A I R , I N C . I T I S F U R N I S H E D T O Y O U F O R C O N F I D E N T I A L I N F O R M A T I O N P U R P O S E S O N L Y A N D I S N O T T O B E D I S C L O S E D T O A N Y O N E E L S E O R R E P R O D U C E D O R U S E D F O R M A N U F A C T U R I N G P U R P O S E S...
  • Page 95 APPENDIX III Battery Care and Maintenance...
  • Page 157 APPENDIX IV Battery Safety Data Sheet (SDS)
  • Page 169 APPENDIX V Curtis Diagnostics and Trouble Shooting...
  • Page 183 APPENDIX VI Battery Charger Operator/Installer Manual WARNING Consult local, state or national electric codes for battery charger installation in an aircraft hangar.
  • Page 211 APPENDIX VII Flat Sling Inspection...
  • Page 215 APPENDIX VIII Royco 756 (MIL-PRF-5606) Safety Data Sheet (SDS)
  • Page 219 APPENDIX IX Declaration of Conformity...
  • Page 221 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Towbarless Tug eJP-12 eJP-12SP Relevant provisions complied with by the machinery: 2006/42/EC EN 1915-1 EN 12312-7 Relevant standards complied with by the machinery: EN ISO 12100-1...

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