Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Introduction Thank you for purchasing our “CBA series” dust collector. This dust collector is an energy-saving cleaning box that packs “air technology” in a compact body. This manual describes how to perform maintenance on the machine.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Safety-Related Symbols This manual contains instructions indicated by the symbols and signal words listed below to prevent worker accidents and damage to the machine. Instructions marked DANGER, WARNING, or CAUTION are information necessary in order to use the machine correctly and to ensure the desired performance.
When making a request, please note the model number and serial number of the product in advance before contacting us. CHIKO AIRTEC CO., LTD. 2-27-24 Hakunoshima, Minoh city, Osaka 562-0012, Japan Contact Information Phone: +81-72-720-5151 Business hours: 9:00 a.m.
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Table of Contents INTRODUCTION .......... 1 5 CONFIGURING SETTINGS AND CHECKING INFORMATION ........24 REPRINTING AND COPYING ......1 5.1 Screen Transitions on the Control Panel ....24 SAFETY-RELATED SYMBOLS ......
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 1 Precautions for Using the Product Safety Warning Labels The warning labels shown below are attached to the machine to provide important safety information that helps prevent worker accidents. Important If a warning label is defaced or damaged, please contact us immediately.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Safety Precautions 1.2.1 General Precautions WARNING Carefully read this manual and fully understand all instructions before beginning work. Observe all warnings and cautions and use the machine correctly. Do not operate the machine in a manner or for a purpose not specified in this manual.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 WARNING Use transportation equipment (such as slings, cranes, and forklifts) that has been inspected and maintained, and has adequate capacity for the load of the machine. 1. The machine should be lifted using the installed hooks or fiber slings. 2.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 WARNING Install the machine in a dust-free environment of 40°C or lower. A high suction ambient temperature (around the dust to be collected) may reduce motor performance, resulting in a malfunction. Install filters correctly.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 WARNING Do not splash water directly onto the machine. Doing so may cause a short circuit and electric shock. If a problem occurs with the machine or electrical system, immediately shut off the power and contact us.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2 Specifications and Appearance 2.1 Machine Specifications Model CBA-2400AT3 Power 1200W x2 Voltage 200–240V, single phase Current value Short-circuit current 10kA rating Frequency 50/60Hz Maximum suction 7.5m /min airflow Maximum suction static 21.0kPa...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.2 Exterior Features Name Function Intake filter chamber Contains primary and secondary filter. Suction port Connect an intake duct. (removable flange) Exhaust door Contains the exhaust filter. Snap locks Lock the exhaust door.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.3 Items Included Name Function Primary filter Collects dust. Secondary filter Protects electrical and electronic components from dust. Exhaust HEPA filter Keeps exhaust air clean. Blower cooling intake Brings clean cooling intake air to blower.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.4 Control Panel (AT3 Panel) Name Function Display Displays operating status and various settings. Also displays an error or warning number when an error or warning has occurred. Suction level The suction level is indicated by green lights.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.5 Removable Flanges (Optional) Use removable flanges of the appropriate size for the intake pipe to be used. ⌀65 Flange Diameter (mm) Part Number ⌀75 FRJ-D-65-37-139 ⌀100 (standard) FRJ-D-75-37-139 FRJ-D-100-43-139 2.6 Remote Cable (Optional)
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.6.3 Standard Connection Diagram Dust collector side Customer’s equipment side Relay Fault output signal Internal circuit Relay Operation output signal ON during operation Relay Filter clogging output signal Output voltage: +1 to 5 V Operating pressure signal...
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Connection Examples Pins 1 and 4 (input) Dust collector side Customer’s equipment side Do not apply voltage. Pin 1 or 4 Pin 8 Pin 2 (analog output) Dust collector side Customer’s equipment side Measuring...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.6.4 Pin Assignment Wire Color Signal Name Description Black Operation input Remote Short-circuit pins 4 and 8 and then short- signal(*1) signal circuit pin 1 to start operation. (input) Red/white Remote control...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 2.7 Communication Feature (Optional) The communication board set (model: RS-485 or RS-EN) can be used to operate or stop the machine, change the suction level, and otherwise control the machine. It also allows you to read out information indicating problems such as clogging and insufficient pressure.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 3 Installation 3.1 Installation Environment To ensure safety during use and to maximize the performance of the machine, install it in a location that meets the conditions below. Power Supply Use a power supply rated for Overvoltage Category III.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 3.2 How to Install the Machine 1. Be sure to shut off the power before installation. Failure to do so may cause electric shock. WARNING 2. Install the machine in a location that meets environmental requirements. Failure to do so may result in unexpected accidents.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 3.3.2 Piping If you plan to replace the pipe with one that does not fit the removable flange, Important you need to replace the flange. Please contact us if this is the case. Connect an intake pipe (supplied by customer) by following these steps: Attach the removable flange to the suction port.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 4 Operation This chapter describes how to operate the machine. Before you begin, carefully read this chapter and “1.2”, and fully understand all instructions. Do not move the machine while it is in operation. If the power fails or the machine stops unexpectedly, shut off the power.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 4.2 Starting the Machine Please operate the control panel ON/OFF after an interval of at least 3 minutes. Repeated ON/OFF operation of the control panel within 3 minutes, especially NOTE within 30 seconds, may cause malfunction.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5 Configuring Settings and Checking Information The control panel allows you to configure various machine settings and check the error history. 5.1 Screen Transitions on the Control Panel 5.1.1 Screen Transitions for Different Modes Normal Mode...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5.2 Registering and Clearing Initial Pressure When starting the machine for the first time, be sure to register the initial • pressure. Operating the machine without registering initial pressure will cause the “WARN6” Important warning (initial pressure not registered) to appear.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5.2.2 Clearing the Initial Pressure Press [OFF] on the control panel to stop the machine. Press and hold [OFF] for 3 seconds. When the display shows “Initial DP Clr Y”, press [ENTER].
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5.3 Configuring Settings 5.3.1 Displaying Setup Modes You can display each mode from the Mode Select screen. Press [OFF] on the control panel to stop the machine. Press [MODE SELECT]. Press [ ] to select the mode you want to display, and press [ENTER].
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5.3.2 Configuring Communication Format Settings For information on configuring communication format settings, refer to the separate document “AT3 Communication Specifications”. 5.3.3 Setting When to Display Insufficient Airflow Notifications The insufficient airflow notification timing is set automatically when the initial pressure is set.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5.3.4 Resetting the Cumulative Operating Hours Follow the steps below to reset the cumulative operating hours. Display [Other Setting] by referring to “5.3.1”. Press [ ] to select [Runtime Reset].
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 5.3.5 Initializing Settings Performing this procedure initializes the settings for the following items: • Communication format: Default • Insufficient airflow notification timing: Default • Cumulative operating hours: Reset Display [Other Setting] by referring to “5.3.1”.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 6 Maintenance and Inspection 6.1 Cleaning the Machine Always unplug the power cord to shut down the electric path before cleaning. Otherwise, it may cause electric shock. WARNING 1.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 6.2 When to Replace Parts Name When to Replace When the “WARN2” or “WARN4” warning is Primary filter 6.3.1 displayed When the pressure fails to recover after the Secondary filter 6.3.2 primary filter is replaced...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Both ends of the filter should be folded toward the inlet side as shown in the figure. NOTE Folding the filter to the secondary filter side may result in a larger pressure drop.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Make sure that an O-ring is seated on the new secondary filter. Install the new secondary filter. Close the primary filter chamber and lock it with the snap locks. Register initial pressure.
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 Blower cooling intake filter Attach the gasket surface to the body side The blower cooling intake/exhaust filters are held in place by two screws each. Loosen two screws, remove the respective cover and replace it with a new filter. Always install the filter with the gasket side toward the main unit.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 7 Troubleshooting If an error (ERR) or warning (WARN) occurs, the error indicator on the control panel lights up or flashes, and the display alternately shows relevant data and the error number. See “7.1”...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 When the display shows “ERROR CLEAR Y”, press [ENTER]. This clears the errors or warnings. Once WARN6 or WARN7 has been cleared, no warnings are displayed until the Important main power switch is turned back on.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 7.3 Troubleshooting 7.3.1 Nothing Appears on the Display Cause Solution The machine is not turned on. Turn on the main power switch. Neither of the above applies. Stop the machine immediately and contact us. –...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 7.3.4 Dust Leaks Out Cause Solution The primary/secondary/exhaust Reinstall the primary/secondary/exhaust filter. filter is not installed properly. The primary/secondary/exhaust Replace the primary/secondary/exhaust filter. filter is damaged. The primary/secondary/exhaust Replace the primary/secondary/exhaust filter.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 8 Appendix 8.1 Consumables List Part Number Part Name Replacement Cycle* CBA-2400AT3 Primary filter 1 to 3 months FB-700-22 Secondary filter 3 to 6 months CHF-3535-70 Exhaust HEPA filter 6 to 12 months HEP-3535-69 Blower cooling intake...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-20004-05 8.3 Compliance with International Standards 8.3.1 EU Standards (Declaration of Conformity) 8 Appendix Original instructions...
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Document No.: CIM-21004-04 Introduction Thank you for purchasing our “CBA series” dust collector. This dust collector is an energy-saving cleaning box that packs “air technology” in a compact body. This manual is intended for operators and describes how to handle the machine.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 Safety-Related Symbols This manual contains instructions indicated by the symbols and signal words listed below to prevent worker accidents and damage to the machine. Instructions marked DANGER, WARNING, or CAUTION are information necessary in order to use the machine correctly and to ensure the desired performance.
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When making a request, please note the model number and serial number of the product in advance before contacting us. CHIKO AIRTEC CO., LTD. 2-27-24 Hakunoshima, Minoh city, Osaka 562-0012, Japan Contact Information Phone: +81-72-720-5151 Business hours: 9:00 a.m.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 Table of Contents INTRODUCTION ........................ 1 REPRINTING AND COPYING ..................... 1 SAFETY-RELATED SYMBOLS ....................2 CONVENTIONS ........................2 WARRANTY AND AFTER-SALES SERVICE ................. 3 1 PRECAUTIONS FOR USING THE PRODUCT ..............5 1.1 Safety Warning Labels........................
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 1 Precautions for Using the Product 1.1 Safety Warning Labels The warning labels shown below are attached to the machine to provide important safety information that helps prevent worker accidents. Important If a warning label is defaced or damaged, please contact us immediately.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 1.2 Safety Precautions 1.2.1 General Precautions WARNING Carefully read this manual and fully understand all instructions before beginning work. Observe all warnings and cautions and use the machine correctly. Do not operate the machine in a manner or for a purpose not specified in this manual. Doing so may result in an accident.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 1.2.2 Precautions for Operation WARNING Use the machine to suck up non-explosive dry dust. Explosive dust: Aluminum, magnesium, titanium, zinc, cobalt, nickel, wheat flour, etc. Do not operate the machine or perform suction in or around areas with stagnant fog, smoke, or gas containing flammable, explosive, or corrosive substances.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 2 Specifications and Appearance 2.1 Machine Specifications Model CBA-2400AT3 Power 1200W x2 Voltage 200–240V, single phase Current value Short-circuit current 10kA rating Frequency 50/60Hz Maximum suction 7.5m /min airflow Maximum suction static 21.0kPa pressure Noise level...
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 2.2 Exterior Features Name Function Intake filter chamber Contains primary and secondary filter. Suction port Connect an intake duct. (removable flange) Exhaust door Contains the exhaust filter. Snap locks Lock the exhaust door. Snap locks Lock the intake filter chamber.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 2.3 Control Panel (AT3 Panel) Name Function Display Displays operating status and various settings. Also displays an error or warning number when an error or warning has occurred. Suction level The suction level is indicated by green lights.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 3 Operation This chapter describes how to operate the machine. Before you begin, carefully read this chapter and “0”, and fully understand all instructions. Do not move the machine while it is in operation. CAUTION If the power fails or the machine stops unexpectedly, shut off the power.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 3.2 Starting the Machine Please operate the control panel ON/OFF after an interval of at least 3 minutes. Repeated ON/OFF operation of the control panel within 3 minutes, especially NOTE within 30 seconds, may cause malfunction.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 3.4 Display Items 3.4.1 Checking Information (During Non-Operation) Program version, RS-485 Ver*.** ID.** communication station number 3.4.2 Checking Operating Status (During Operation) Press [ ] during operation to check operating status. **.**kPa External pressure **.**kPa...
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-21004-04 Notes Original instructions...
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