Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 Safety-Related Symbols This manual contains instructions indicated by the symbols and signal words listed below to prevent worker accidents and damage to the machine. Instructions marked DANGER, WARNING, or CAUTION are information necessary in order to use the machine correctly and to ensure the desired performance.
Please contact us if you need such service. After-Sales Service For inquiries about the machine, please contact us with the model number, serial number, and sales order number. CHIKO AIRTEC CO., LTD. 2-27-24, Hakunoshima, Minoh-shi, Osaka, 562-0012 Japan Contact Information...
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3.3.3 Piping ..................25 8 APPENDIX ..........49 4 OPERATION .......... 26 8.1 Consumables List ............ 49 4.1 Pre-Operation Inspection ........26 8.2 Electrical Circuit Diagram ........49 4.2 Starting the Machine ..........27 8.2.1 CBA-1500AT3-HC-DSA-V1(-CE) ........... 49 Table of Contents Original instruction...
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Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 8.2.2 CBA-1500AT3-HC-DSA-V1-UL2 ..........50 8.3.1 EU Standards (Declaration of Conformity) ......51 8.3 Compliance with International Standards .... 51 8.3.2 UL/CSA Standards (MET Certificate) ........52 Table of Contents...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 1 Precautions for Using the Product Safety Warning Labels The warning labels shown below are attached to the machine to provide important safety information that helps prevent worker accidents. Important If a warning label is defaced or damaged, please contact us immediately.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 1.2 Safety Measures for the Machine 1.2.1 Stopping the Machine in an Emergency If the machine malfunctions or an emergency occurs, turn off the main power switch to stop the machine.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 Safety Precautions 1.3.1 General Precautions WARNING Carefully read this manual and fully understand all instructions before beginning work. Observe all warnings and cautions and use the machine correctly. Do not operate the machine in a manner or for a purpose not specified in this manual. Doing so may result in an accident.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 WARNING Use transportation equipment (such as slings, cranes, and forklifts) that has been inspected and maintained, and has adequate capacity for the load of the machine. 1. When hoisting the machine, use the appropriate lifting points. 2.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 NOTE Use an appropriately sized pipe for the suction port. Using a thin pipe for the suction port may cause the motor to become hot due to increased pressure. Install the machine in a dust-free environment of 40°C or lower.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 1.3.5 Precautions for Cleaning and Maintenance WARNING Always unplug the power cord or otherwise turn off the power before cleaning. Failure to do so may cause electric shock. Be sure to use genuine replacement parts specified by us. We cannot guarantee against malfunctions caused by using non-specified parts.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2 Specifications and Appearance 2.1 Machine Specifications CBA-1500AT3-HC-DSA-V1 Model -UL2 Power 500W 220–230V, 200–230V, Voltage 200V, single phase single phase single phase Current value 11.6A 9.5A 11.6A Short-circuit current rating...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.2 Exterior Features Name Function Primary filter chamber Contains the primary filter. Suction port Connect an intake duct. (removable flange) Exhaust filter chamber Houses an activated carbon cassette and exhaust HEPA filter. Exhaust port Connect an exhaust duct.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.3 Items Included 200V 220–230V(for Model -CE) 220–230V(for Model -UL2) Name Function Primary filter Collects and adsorbs dust and fumes. Secondary filter Protects electrical and electronic components from dust. Activated carbon Absorbs odors.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.4 Control Panel (AT3 Panel) Name Function Display Displays operating status and various settings. Also displays an error or warning number when an error or warning has occurred. Suction level The suction level is indicated by green lights.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.5 Removable Flanges (Optional) Use removable flanges of the appropriate size for the intake pipe to be used. Flange Diameter (mm) Part Number ⌀38 FRJ-D-38-37-139 ⌀50 FRJ-D-50-37-139 ⌀65 FRJ-D-65-37-139 ⌀75 FRJ-D-75-37-139 ⌀100 (standard)
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.6.3 Standard Connection Diagram Dust collector side Customer’s equipment side Relay Fault output signal Internal circuit Relay Operation output signal ON during operation Relay Filter clogging output signal Output voltage: +1 to 5 V Operating pressure signal Applied voltage: +1 to 5 V...
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Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 Connection Examples Pins 1 and 4 (input) Dust collector side Customer’s equipment side Do not apply voltage. Pin 1 or 4 Pin 8 Pin 2 (analog output) Dust collector side Customer’s equipment side Measuring...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.6.4 Pin Assignment Wire Color Signal Name Description Black Operation input Remote Short-circuit pins 4 and 8 and then short- signal signal(*1) circuit pin 1 to start operation. (input) Red/white Remote control Short-circuit pins 4 and 8 to switch to...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 2.7 Communication Feature (Optional) The communication board set (model: RS-485 or RS-EN) can be used to operate or stop the machine, change the suction level, and otherwise control the machine. It also allows you to read out information indicating problems such as clogging and insufficient pressure.
To ensure safety during use and to maximize the performance of the machine, install it in a location that meets the conditions below. Power Supply Use a power supply rated for Overvoltage Category II. CBA-1500AT3-HC-DSA-V1 Model -UL2 Voltage 200V, single phase 220–230V, single phase...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 3.2 How to Install the Machine 1. Be sure to shut off the power before installation. Failure to do so may cause electric shock. WARNING 2. Install the machine in a location that meets environmental requirements. Failure to do so may result in unexpected accidents.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 3.3 Wiring and Piping Be sure to shut off the power before wiring or piping work. Failure to do so may cause electric shock. WARNING 3.3.1 Wiring 1. Do not bend or pull any cables too hard. Doing so may cause fire or electric shock.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 3.3.2 Removing the REMOVE Sticker Follow the steps below to remove the REMOVE sticker inside the machine. Zeolite contains quartz as an impurity. When handling, perform a risk analysis and take measures to minimize exposure to dust. Example) Wearing protective gloves and dust masks, installation of WARNING ventilation equipment, etc.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 3.3.3 Piping If you plan to replace the pipe with one that does not fit the removable flange, you need to replace the flange. Please contact us if this is the case. Important Do not install smaller diameter piping on the exhaust side than on the suction side.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 4 Operation This chapter describes how to operate the machine. Before you begin, carefully read this chapter and “1.3” (p.8), and fully understand all instructions. Do not move the machine while it is in operation. If the power fails or the machine stops unexpectedly, shut off the power.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 4.2 Starting the Machine Please operate the control panel ON/OFF after an interval of at least 3 minutes. Repeated ON/OFF operation of the control panel within 3 minutes, especially NOTE within 30 seconds, may cause malfunction.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5 Configuring Settings and Checking Information The control panel allows you to configure various machine settings and check the error history. 5.1 Screen Transitions on the Control Panel 5.1.1 Screen Transitions for Different Modes Normal Mode Machine...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5.2 Registering and Clearing Initial Pressure • When starting the machine for the first time, be sure to register the initial pressure. Operating the machine without registering initial pressure will cause the “WARN6” Important warning (initial pressure not registered) to appear.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5.2.2 Clearing the Initial Pressure Press [OFF] on the control panel to stop the machine. Press and hold [OFF] for 3 seconds. When the display shows “Initial DP Clr Y”, press [ENTER].
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5.3 Configuring Settings 5.3.1 Displaying Setup Modes You can display each mode from the Mode Select screen. Press [OFF] on the control panel to stop the machine. Press [MODE SELECT]. Press [ ] to select the mode you want to display, and press [ENTER].
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5.3.2 Configuring Shaking Settings and Performing Shaking Shaking Setup mode allows you to configure shaking settings and to perform shaking manually. Setting the Interval Time for Auto-Shaking Set the interval at which you want to activate auto-shaking. •...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 Performing Shaking Manually Shaking can be performed manually during non-operation. Display [Shaking Set] by referring to “5.3.1”. Press [ ] to select [Shaking Manual]. Press [ENTER]. Check that [Shaking Start Y] is shown on the display, and press [ENTER].
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5.3.4 Setting When to Display Insufficient Airflow Notifications The insufficient airflow notification timing is set automatically when the initial pressure is set. In Insufficient Airflow Notification Timing Setup mode, you can change when to display the insufficient-airflow warning (WARN4), as desired.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 5.3.5 Resetting the Cumulative Operating Hours Follow the steps below to reset the cumulative operating hours. Display [Other Setting] by referring to “5.3.1”. Press [ ] to select [Runtime Reset]. Runtime Reset Press [ENTER].
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 6 Maintenance and Inspection 6.1 Cleaning the Machine Always unplug the power cord to shut down the electric path before cleaning. Otherwise, it may cause electric shock. Zeolite contains quartz as an impurity. When handling, perform a risk analysis WARNING and take measures to minimize exposure to dust.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 6.2 When to Replace Parts Name When to Replace When the “WARN2” or “WARN4” warning is Primary filter 6.3.1 displayed When the pressure fails to recover after the Secondary filter 6.3.2 primary filter is replaced Exhaust HEPA filter...
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Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 Make sure that an O-ring is seated on the O-ring new primary filter. New primary filter Remove the REMOVE sticker from the new REMOVE primary filter. sticker Install the new primary filter. Close the primary filter chamber and lock it with the snap locks.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 6.3.2 Replacing the Secondary Filter If pressure fails to recover after the primary filter is replaced, or every 3 to 6 months as necessary, replace the secondary filter. Replace the secondary filter in a location with enough space to open the primary Important filter chamber.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 6.3.3 Replacing the Exhaust HEPA Filter and Activated Carbon Cassette If an exhaust odor is noticeable, if the “WARN5” warning is displayed or every 6 to 12 months as necessary, replace the exhaust HEPA filter and activated carbon cassette.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 6.4 Replacing the Fuse Always unplug the power cord to shut down the electric path before replacement. WARNING Otherwise, it may cause electric shock. Replace the fuse if it has blown due to an overcurrent caused by an internal reason. Use only the type of fuse specified by us.
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Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 Put the fuse box back in place. Fuse box Install the safety cover and secure with two screws. (This procedure is required for NRTL certified products only.) Screw Safety cover...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 7 Troubleshooting If an error (ERR) or warning (WARN) occurs, the error indicator on the control panel lights up or flashes, and the display alternately shows relevant data and the error number. See “7.1”...
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 When the display shows “ERROR CLEAR Y”, press [ENTER]. This clears the errors or warnings. Once WARN6 or WARN7 has been cleared, no warnings are displayed until the Important main power switch is turned back on.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 7.3 Troubleshooting 7.3.1 Nothing Appears on the Display Cause Solution The machine is not turned on. Turn on the main power switch. The fuse is blown. Replace the fuse. Neither of the above applies.
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 7.3.4 Dust Leaks Out Cause Solution The primary/secondary/exhaust Reinstall the primary/secondary/exhaust filter. filter is not installed properly. The primary/secondary/exhaust Replace the primary/secondary/exhaust filter. filter is damaged. The primary/secondary/exhaust Replace the primary/secondary/exhaust filter. filter has reached the end of service life.
Secondary filter CHF-2030-50-F1 Exhaust HEPA filter HEP-3225-69 6 to 12 months Activated carbon cassette ACC-3225-125 The replacement cycle depends on the frequency of use, frequency of shaking, environment, and suction concentration (material and composition). 8.2 Electrical Circuit Diagram 8.2.1 CBA-1500AT3-HC-DSA-V1(-CE) CBA-1500AT3-HC-DSA-V1(-CE)
Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-40003-03 8.3 Compliance with International Standards 8.3.1 EU Standards (Declaration of Conformity)
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Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 Safety-Related Symbols This manual contains instructions indicated by the symbols and signal words listed below to prevent worker accidents and damage to the machine. Instructions marked DANGER, WARNING, or CAUTION are information necessary in order to use the machine correctly and to ensure the desired performance.
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Please contact us if you need such service. After-Sales Service For inquiries about the machine, please contact us with the model number, serial number, and sales order number. CHIKO AIRTEC CO., LTD. 2-27-24, Hakunoshima, Minoh-shi, Osaka, 562-0012 Japan Contact Information Phone: +81-72-720-5151 Business hours: 9:00 a.m.
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Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 Table of Contents INTRODUCTION ........................1 REPRINTING AND COPYING....................1 SAFETY-RELATED SYMBOLS ....................2 CONVENTIONS ........................2 WARRANTY AND AFTER-SALES SERVICE ................3 1 PRECAUTIONS FOR USING THE PRODUCT ..............5 1.1 Safety Warning Labels ............................
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 1 Precautions for Using the Product 1.1 Safety Warning Labels The warning labels shown below are attached to the machine to provide important safety information that helps prevent worker accidents. Important If a warning label is defaced or damaged, please contact us immediately.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 1.2 Safety Measures for the Machine 1.2.1 Stopping the Machine in an Emergency If the machine malfunctions or an emergency occurs, turn off the main power switch to stop the machine. Performing an Emergency Stop Turn off the main power switch.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 1.3 Safety Precautions 1.3.1 General Precautions WARNING Carefully read this manual and fully understand all instructions before beginning work. Observe all warnings and cautions and use the machine correctly. Do not operate the machine in a manner or for a purpose not specified in this manual. Doing so may result in an accident.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 1.3.2 Precautions for Operation WARNING Use the machine to suck up non-explosive dry dust. Explosive dust: Aluminum, magnesium, titanium, zinc, cobalt, nickel, wheat flour, etc. Do not operate the machine or perform suction in or around areas with stagnant fog, smoke, or gas containing flammable, explosive, or corrosive substances.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 2 Specifications and Appearance 2.1 Machine Specifications CBA-1500AT3-HC-DSA-V1 Model -UL2 Power 1140W 220–230V, single 200–230V, single Voltage 200V, single phase phase phase Current value 11.6A 9.5A 11.6A Short-circuit current 100A rating...
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 2.2 Exterior Features Name Function Primary filter chamber Contains the primary filter. Suction port Connect an intake duct. (removable flange) Exhaust filter chamber Houses an activated carbon cassette and exhaust HEPA filter. Exhaust port Connect an exhaust duct.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 2.3 Control Panel (AT3 Panel) Name Function Display Displays operating status and various settings. Also displays an error or warning number when an error or warning has occurred. Suction level The suction level is indicated by green lights. (Levels 1 to 7) indicator lights buttons •...
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 3 Operation This chapter describes how to operate the machine. Before you begin, carefully read this chapter and “1.3” (p.7), and fully understand all instructions. Do not move the machine while it is in operation. If the power fails or the machine stops unexpectedly, shut off the power.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 3.2 Starting the Machine Please operate the control panel ON/OFF after an interval of at least 3 minutes. Repeated ON/OFF operation of the control panel within 3 minutes, especially NOTE within 30 seconds, may cause malfunction. *The same applies to remote operation and operation via communication functions.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 3.4 Display Items 3.4.1 Checking Information (During Non-Operation) Program version, RS-485 Ver*.** ID.** communication station number 3.4.2 Checking Operating Status (During Operation) Press [ ] during operation to check operating status. **.**kPa External pressure **.**kPa...
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 3.5 Setting and Performing Shaking (Dust Shake-Off Feature) Use Shaking Setup mode to configure settings for shaking operation and to perform shaking manually. 3.5.1 Displaying Shaking Setup Mode Press [OFF] on the control panel to stop the machine.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 Press [MODE SELECT] to return to Normal mode. 3.5.3 Setting the Shaking Time Set the shaking time after auto-shaking is activated. • Setting range: 20 to 180 seconds • Default: 20 seconds Display [Shaking Set] by referring to “3.5.1”.
Dust Collector Instruction Manual for Operators Document No.: CIM-41003-03 Check that [Shaking Start Y] is shown on the display, and press [ENTER]. This starts shaking operation. Press [MODE SELECT] to return to Normal mode. 3.6 If the Error Indicator Lights Up It indicates that the machine has a problem.
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