Dentsply Sirona Primeprint PPU Instructions For Use Manual
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Dentsply Sirona Primeprint PPU Instructions For Use Manual

Dentsply Sirona Primeprint PPU Instructions For Use Manual

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2022-12
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Primeprint PPU
Instructions for Use
English

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  • Page 1 2022-12 New as of: Primeprint PPU Instructions for Use English...

  • Page 2: Table Of Contents

    Table of contents Dentsply Sirona Instructions for Use Primeprint PPU Table of contents General data ....................Dear Customer,......................Contact data......................... General information about this operating manual ............General conventions and structure of the document ........... 1.4.1 Structure of the document ................
  • Page 3 Dentsply Sirona Table of contents Instructions for Use Primeprint PPU Technical description (component and interfaces)............3.4.1 Major components..................3.4.1.1 Front view ..................3.4.1.2 Connections................. 3.4.1.3 Primeprint box................3.4.1.4 Wash tanks .................. 3.4.1.5 Individual exposure carrier............Transport lock ................3.4.1.6 Technical data......................
  • Page 4 Table of contents Dentsply Sirona Instructions for Use Primeprint PPU Maintenance and cleaning ................Care and cleaning agents .................... Maintenance intervals ....................Cleaning surfaces ......................Protection against medicaments ..............7.3.1 7.3.2 Removing dirt ....................Cleaning the build platform ..................Replacing the sponge insert of the transport container..........

  • Page 5: General Data

    You should always keep it within reach. Original language of the present document: German. Dear Customer, ® Thank you for your purchase of this Primeprint PPU unit from Dentsply Sirona. This unit enables you to use computer aided manufacturing of dental applications.

  • Page 6: General Information About This Operating Manual

    1 General data Dentsply Sirona 1.3 General information about this operating manual Instructions for Use Primeprint PPU General information about this operating manual Follow the instructions for use Please familiarize yourself with the unit by reading through these instructions for use before putting it into operation. It is essential that you comply with the warning and safety information listed.

  • Page 7: General Conventions And Structure Of The Document

    Dentsply Sirona 1 General data Instructions for Use Primeprint PPU 1.4 General conventions and structure of the document General conventions and structure of the document 1.4.1 Structure of the document 1.4.1.1 Identification of danger levels To prevent personal injury and material damage, please observe the warning and safety information provided in these operating instructions.

  • Page 8: Formats And Symbols Used

    1 General data Dentsply Sirona 1.5 Scope of these Operating Instructions Instructions for Use Primeprint PPU 1.4.1.2 Formats and symbols used The formats and symbols used in this document have the following meaning:  Prerequisite Request for action. 1. First action step 2.

  • Page 9: Warranty And Liability

    Exclusion of liability If the operator does not meet the obligation to carry out such maintenance or fault messages are ignored, Dentsply Sirona or its authorized dealer does not assume any liability for damage caused. 67 45 272 D3699...

  • Page 10: Legend

    1 General data Dentsply Sirona 1.7 Legend Instructions for Use Primeprint PPU Legend Year of manufacture 20XX Product disposal symbol (see "Disposal  [→ 68]"). Accompanying documents This symbol can be found on the rating plate on the unit. Meaning: Observe the Operating Instructions when operating the unit.
  • Page 11 Dentsply Sirona 1 General data Instructions for Use Primeprint PPU 1.7 Legend Symbols on the packaging Take note of the following symbols on the packaging: Keep dry Fragile; handle with care Stack limit Temperature during storage and transport Relative humidity during storage and transport...

  • Page 12: Safety Instructions

    ● The maintenance and repair of this unit may be performed only by Dentsply Sirona or by agencies authorized by Dentsply Sirona. ● Components which have failed and influence the safety of the unit must be replaced with original (OEM) spare parts.

  • Page 13: Accessories

    In order to ensure product safety, this device may be operated only with original Dentsply Sirona accessories or third-party accessories expressly approved by Dentsply Sirona. In particular, only the power cable also supplied or the corresponding original spare part may be used with the unit.

  • Page 14: Immunity To Interference

    2 Safety instructions Dentsply Sirona 2.2 Electromagnetic compatibility Instructions for Use Primeprint PPU 2.2.2 Immunity to interference The UNIT is intended for operation in the electromagnetic environment specified below. The customer or user of the UNIT should make sure that it is used in such an environment.
  • Page 15 Dentsply Sirona 2 Safety instructions Instructions for Use Primeprint PPU 2.2 Electromagnetic compatibility Interference immu- DIN EN 61326-1 Test Compliance level Electromagnetic environment – nity tests level guidelines Conducted RF in- d= [1.2] √P terference 150 kHz to 80 MHz...

  • Page 16: Working Clearances

    2 Safety instructions Dentsply Sirona 2.2 Electromagnetic compatibility Instructions for Use Primeprint PPU 2.2.3 Working clearances Recommended working clearances The UNIT is intended for operation in an electromagnetic environment, between portable and mobile RF where radiated RF interference is checked. The customer or the user of...

  • Page 17: Electrostatic Charge

    Dentsply Sirona 2 Safety instructions Instructions for Use Primeprint PPU 2.3 Electrostatic charge Electrostatic charge 2.3.1 ESD protective measures ESD stands for ElectroStatic Discharge. ESD protective measures ESD protective measures include: ● Procedures for preventing electrostatic charge build-up (e.g. air...

  • Page 18: Connecting The Unit

    Perform connection by following the directions given in the present operating instructions. Connection of external equipment If any devices not approved by Dentsply Sirona are connected, they must comply with the applicable standards (see "Standards/ approvals/ certifications  [→ 21]"). Ventilation slots Under no circumstances may the ventilation slots on the rear of the unit be covered, since otherwise the air circulation will be obstructed.

  • Page 19: Product-Specific Safety Instructions

    Should a wash tank leak and its contents run out, there is a collection tray located under the guide rails of the Primeprint PPU that can hold the entire contents (2.5 liters). ➢ Check the collection tray regularly.

  • Page 20: Material-Specific Safety Instructions

    2 Safety instructions Dentsply Sirona 2.8 Material-specific safety instructions Instructions for Use Primeprint PPU Material-specific safety instructions CAUTION Handling of isopropanol For general handling of isopropanol, printed materials, observe the safety data sheet of the manufacturer. Isopropanol must be handled properly and in compliance with all manufacturer's specifications and local legal requirements.

  • Page 21: General Information On The Device

    Dentsply Sirona 3 General information on the device Instructions for Use Primeprint PPU 3.1 Standards/ approvals/ certifications General information on the device Standards/ approvals/ certifications CE mark This product bears the CE mark in accordance with the provisions of Council Directives 2014/53/EU (RED), 2006/42/EC (Machinery Directive), 2014/30/EC (EMC Directive) and 2011/65/EU (RoHS) including 2015/863/EC as Annex II.
  • Page 22 3 General information on the device Dentsply Sirona 3.1 Standards/ approvals/ certifications Instructions for Use Primeprint PPU Compliance statement Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC rules. Operation is subject...
  • Page 23 Dentsply Sirona 3 General information on the device Instructions for Use Primeprint PPU 3.1 Standards/ approvals/ certifications IC declaration (For Canada only) This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

  • Page 24: Intended Use

    / isopropanol used. These can be obtained from the respective material manufacturer. The post-processing of all materials validated in the Dentsply Sirona Primeprint 3D printer is performed with the Primeprint PPU of Dentsply Sirona, REF 6745561 in a validated post-processing process. NOTE...

  • Page 25: Scope Of Supply

    3.3 Scope of supply Scope of supply ● Primeprint PPU ● Wash tanks, 2x ● Individual illumination support ● Primeprint PPU activated carbon filter ● Primeprint PPU ozone filter ● Filter carrier, ozone filter ● Side cutting pliers ● Spatula ●...

  • Page 26: Technical Description (Component And Interfaces)

    3 General information on the device Dentsply Sirona 3.4 Technical description (component and interfaces) Instructions for Use Primeprint PPU Technical description (component and interfaces) 3.4.1 Major components 3.4.1.1 Front view Door Display ON/OFF button 67 45 272 D3699 D3699.201.01.02.02    2022-12...

  • Page 27: Connections

    Dentsply Sirona 3 General information on the device Instructions for Use Primeprint PPU 3.4 Technical description (component and interfaces) 3.4.1.2 Connections USB 2.0/3.0 Supply connection 100  V ... 240  V AC (Data exchange) USB 5V OUT Fuses F1/F2 T4.0A H250V (Unit control) "Ethernet (RJ45)"...

  • Page 28: Primeprint Box

    3 General information on the device Dentsply Sirona 3.4 Technical description (component and interfaces) Instructions for Use Primeprint PPU 3.4.1.3 Primeprint box NOTE Replace damaged transport container / wash tank Damaged (broken, cracked, etc.) Transport containers / wash tanks must not be used any longer and must be replaced with a corresponding spare part (for REF see below).

  • Page 29: Individual Exposure Carrier

    Dentsply Sirona 3 General information on the device Instructions for Use Primeprint PPU 3.4 Technical description (component and interfaces) 3.4.1.5 Individual exposure carrier The individual exposure carrier consists of an exposure carrier (build platform with mesh basket) and a transport container. The individual exposure carrier can be used to re-expose misprints in order to generate generic waste from them.
  • Page 30 3 General information on the device Dentsply Sirona 3.4 Technical description (component and interfaces) Instructions for Use Primeprint PPU NOTE Remove transport lock Prior to initial startup, remove the transport lock (B) from the X-Z kinematics (C). 67 45 272 D3699...

  • Page 31: Technical Data

    Dentsply Sirona 3 General information on the device Instructions for Use Primeprint PPU 3.5 Technical data Technical data Type designation Primeprint PPU Rated line voltage 100 V AC to 240 V AC Rated power frequency 50/60 Hz Nominal current 4.2 – 2.2  A Permissible line voltage fluctua- ±10% of nominal voltage...

  • Page 32: Transportation And Installation

    Instructions for Use Primeprint PPU Transportation and installation unpacking All products from Dentsply Sirona are carefully checked prior to shipment. Please perform an incoming inspection immediately after delivery. 1. Check the delivery note to ensure that the consignment is complete.

  • Page 33: Installation Requirements

    Dentsply Sirona 4 Transportation and installation Instructions for Use Primeprint PPU 4.3 Installation requirements Installation requirements 4.3.1 Requirements for the place of installation Ensure that the unit is installed on an even, horizontal surface of approx. 730 mm x 570 mm (W x D). The load carrying capacity should be at least 60 kg.
  • Page 34 4 Transportation and installation Dentsply Sirona 4.3 Installation requirements Instructions for Use Primeprint PPU If possible, place them on the handle of the wash tanks so that you can clearly associate them with the corresponding material later. Always store the wash tanks upright and seal them with the sealing mechanism provided for that purpose to prevent the wash liquid from leaking or evaporating.

  • Page 35: Connection Of The Nitrogen Supply

    DANGER Danger posed by discharging gas! Possible danger of suffocation. ➢ When carrying out any work on the Primeprint PPU unit, the nitrogen supply and voltage supply must be interrupted and the gas cylinder must be closed. ➢ Comply with national safety regulations when handling nitrogen and pressurized gas cylinders.

  • Page 36: Connecting To The Pc Via Lan

    4 Transportation and installation Dentsply Sirona 4.6 Connecting to the PC via LAN Instructions for Use Primeprint PPU Connecting the unit to the network ➢ Integrate your unit into your existing network via the LAN "Ethernet" connection. Use the network cable supplied for this and the LAN switch delivered as an option if applicable.

  • Page 37: Repacking

    Primeprint PPU. 5. Unplug the power cable and the LAN cable from the rear of the unit. 6. Pack the Primeprint PPU according to the supplied instructions. Storage Store the unit in a closed and dry room at a temperature of -10°C to 50°C for a maximum period of 12 months.

  • Page 38: Commissioning

    5 Commissioning Dentsply Sirona 5.1 Connecting to the PC via WLAN (option) Instructions for Use Primeprint PPU Commissioning Connecting to the PC via WLAN (option) Making the connection Connect access point / DHCP server A Acquisition unit, B inLab PC, do not install CAM service! constant connection to the In- ternet.
  • Page 39 Dentsply Sirona 5 Commissioning Instructions for Use Primeprint PPU 5.1 Connecting to the PC via WLAN (option) Positioning the access point 1. As a test, place the access point near the production unit at head level or higher. 2. Perform a communication test.

  • Page 40: Putting The Unit Into Operation

    5 Commissioning Dentsply Sirona 5.2 Putting the unit into operation Instructions for Use Primeprint PPU Putting the unit into operation 5.2.1 Functional elements 5.2.1.1 Touch display Routine actions Settings Start job This document describes how to operate the unit by executing and confirming commands via the touch display.

  • Page 41: Inserting Activated Carbon Filter And Ozone Filter

    Dentsply Sirona 5 Commissioning Instructions for Use Primeprint PPU 5.2 Putting the unit into operation 5.2.2 Inserting activated carbon filter and ozone filter Inserting the activated carbon filter CAUTION Use of the device is only permitted when the activated carbon filter is inserted.
  • Page 42 Dentsply Sirona 5.2 Putting the unit into operation Instructions for Use Primeprint PPU 4. Insert the new filter at the bottom behind the sheet metal, then push it backward and fix it with the two knobs. To do so, rotate the two knobs 90°...

  • Page 43: Preparing The Wash Tanks

    3. Fill the wash tanks so that the level of isopropanol is between the min. and max. markings in the wash tank. 4. Insert the wash tanks into the two left slots of the Primeprint PPU and push them as far as they will go to the end position.

  • Page 44: Transferring The Primeprint Box

    Instructions for Use Primeprint PPU 5.2.4 Transferring the Primeprint box Before using the Primeprint PPU unit, a printed object is first printed on the Dentsply Sirona Primeprint 3D printer. The component created in the printer is now attached to the build platform in the Primeprint box.

  • Page 45: Switching The Unit On And Off

    Dentsply Sirona 5 Commissioning Instructions for Use Primeprint PPU 5.2 Putting the unit into operation 5.2.5 Switching the unit ON and OFF NOTE Do not put the unit into operation at low temperatures! If you move the unit to the operating site from a cold environment, condensation may form and result in a short circuit.

  • Page 46: Installing And Configuring The Unit

    This is described in the section "Connecting the PC/interfaces". IMPORTANT The Primeprint PPU unit can be operated with both a static IP address as well as an automatically assigned IP address. The Primeprint PPU unit is always configured for operation ex works with a static IP address.
  • Page 47 Dentsply Sirona 5 Commissioning Instructions for Use Primeprint PPU 5.2 Putting the unit into operation 5.2.6.1.3 Updating devices With the "Refresh Devices" button you can: ● display the status; e.g. check whether a unit has finished producing in the meantime, or ●...

  • Page 48: Configuring The Device

    2. Click on the "Machine and Instrument tray Management" button. 3. Click on the unit that you wish to configure. 5.2.6.2.1 Primeprint PPU - Editing unit settings Using the touch display, you can change or view the following settings subsequently via menu item "Settings" : ●...
  • Page 49 With the help of a direct connection to a PC, the unit can be added and managed again using the "Add Device (Manual)" function. Firmware download Each CAD/CAM unit of the Dentsply Sirona requires a firmware version that is compatible with the respective version of the inLab CAM software.

  • Page 50: Operation

    Primeprint PPU using the Primeprint box. You can see the progress of the process at any time on the unit display. After the start of the process, the Primeprint PPU automatically takes the build platform from the transport container with the integrated robot arm and transfers it to the wash tank 1 for pre-washing.
  • Page 51 Dentsply Sirona 6 Operation Instructions for Use Primeprint PPU 6.2 Post-processing The process is now finished, and the Primeprint box can be removed from the unit. CAUTION Danger of injury when removing the component There is a risk of cut injuries caused by sharp edges.

  • Page 52: Removing The Printed Object From The Build Platform

    6 Operation Dentsply Sirona 6.3 Removing the printed object from the build platform Instructions for Use Primeprint PPU Removing the printed object from the build platform 1. First, carefully lift the build platform out of the Primeprint box. 2. Now place the build platform on the removal fixture. The platform can be placed on the fixture in two orientations: lengthwise and crosswise.

  • Page 53: Display Mirroring

    3. The content of the device display is now displayed. Tip: The operating elements can be operated via the connected computer's mouse, touchpad or touch display. Tip: To find the IP address of your Primeprint PPU unit, go to Network settings under Settings. 67 45 272 D3699...

  • Page 54: Maintenance And Cleaning

    7 Maintenance and cleaning Dentsply Sirona Instructions for Use Primeprint PPU Maintenance and cleaning NOTE Observe country-specific Regulations! Some countries have legal regulations which require regular safety inspections of electrical devices or systems by the operator. NOTE Perform maintenance regularly! Observe the regular maintenance intervals (see "Maintenance...

  • Page 55: Care And Cleaning Agents

    Monthly Check collection tray and clean if necessary. Annually (recommended) System maintenance by service technician using the Primeprint PPU maintenance kit (REF 6762939). Further maintenance/replacements may be necessary over time and are indicated on the unit's display. This information should always be observed.

  • Page 56: Cleaning Surfaces

    7 Maintenance and cleaning Dentsply Sirona 7.3 Cleaning surfaces Instructions for Use Primeprint PPU Cleaning surfaces NOTE Do not allow liquids to run into the ventilation slots! 7.3.1 Protection against medicaments Due to their high concentrations and the substances they contain, many medicaments can dissolve, etch, bleach or discolor surfaces.

  • Page 57: Cleaning The Build Platform

    Dentsply Sirona 7 Maintenance and cleaning Instructions for Use Primeprint PPU 7.4 Cleaning the build platform Cleaning the build platform CAUTION Risk of injury when reaching into the build chamber There is the risk of cut and crush injuries caused by sharp edges and movable parts.

  • Page 58: Replacing The Sponge Insert Of The Transport Container

    7 Maintenance and cleaning Dentsply Sirona 7.5 Replacing the sponge insert of the transport container Instructions for Use Primeprint PPU Replacing the sponge insert of the transport container There is a sponge insert in the bottom of the transport container, which should be replaced approx.

  • Page 59: Cleaning Wash Tanks

    Dentsply Sirona 7 Maintenance and cleaning Instructions for Use Primeprint PPU 7.6 Cleaning wash tanks Cleaning wash tanks If the cleaning agent is saturated (normally indicated by the unit) or you want to use the wash tanks to wash another material, the wash tanks must be cleaned.

  • Page 60: Replacing The Activated Carbon Filter

    1. The activated carbon filter of the Primeprint PPU is located inside behind the wash tanks, therefore first remove the wash tanks.
  • Page 61 Dentsply Sirona 7 Maintenance and cleaning Instructions for Use Primeprint PPU 7.7 Replacing the activated carbon filter 3. The filter has small tabs on the outside. Gently pull the filter forward using the tabs and remove the filter. The used full filter can usually be disposed of in normal household waste.

  • Page 62: Replacing The Ozone Filter

    ● When notified by the unit ● If typical ozone odor occurs during exposure The ozone filter of the Primeprint PPU is located below the unit. 1. Pull out the drawer in which the ozone filter is located. 2. Remove the used ozone filter and dispose of it. The used full filter can usually be disposed of in normal household waste.
  • Page 63 Dentsply Sirona 7 Maintenance and cleaning Instructions for Use Primeprint PPU 7.8 Replacing the ozone filter 4. Push in the drawer with the new ozone filter as far as it will go. 67 45 272 D3699 D3699.201.01.02.02    2022-12...

  • Page 64: Replacing The Air Filter For The Light Curing Chamber

    7 Maintenance and cleaning Dentsply Sirona 7.9 Replacing the air filter for the light curing chamber Instructions for Use Primeprint PPU Replacing the air filter for the light curing chamber Always replace the air filter for the light curing chamber when the system prompts you to do so.

  • Page 65: Cleaning The Collection Tray

    Dentsply Sirona 7 Maintenance and cleaning Instructions for Use Primeprint PPU 7.10 Cleaning the collection tray 7.10 Cleaning the collection tray The collection tray should be checked monthly and cleaned if necessary. The collection tray has the volume of a complete washing tank, but smaller quantities are also naturally collected by the tray.

  • Page 66: Replacing The Main Fuse

    7 Maintenance and cleaning Dentsply Sirona 7.11 Replacing the main fuse Instructions for Use Primeprint PPU 7.11 Replacing the main fuse WARNING Electric shock Disconnect the power plug at the unit end before replacing the fuses. NOTE Fuse type The main fuses F1 and F2 are of the T4.0A H250V type. They are available under REF 6756444 (fuses PPU spare).

  • Page 67: Consumables

    Dentsply Sirona 7 Maintenance and cleaning Instructions for Use Primeprint PPU 7.12 Consumables: 7.12 Consumables: The following consumables and spare parts are available for the Primeprint PPU unit. Designation Side cutting pliers DS 6758663 Spatula DS 6758655 Platform holder replacement...

  • Page 68: Disposal

    8 Disposal Dentsply Sirona Instructions for Use Primeprint PPU Disposal In accordance with Directive 2012/19/EU and national disposal regulations regarding old electrical and electronic devices, please be advised that such items must be disposed of in a special way within the European Union (EU).
  • Page 69 Dentsply Sirona 8 Disposal Instructions for Use Primeprint PPU IMPORTANT Operators of equipment with storage functions for customer and patient data are responsible for deleting all personal data before disposing of the equipment. 67 45 272 D3699 D3699.201.01.02.02    2022-12...

  • Page 70: Index

    Index Dentsply Sirona Instructions for Use Primeprint PPU Index Activated carbon filter, 41, 60 Maintenance, 9, 12 Regulations, 54 Maintenance intervals, 55 Build platform, 44, 52, 57 Manufacturer's address, 5 Building installation, 12 Nominal current, 31 CE mark, 21 Collection tray, 52 Connection Operating mode, 31 Ethernet, 36 Ozone filter, 42, 62 LAN, 36 WLAN (Wi-Fi), 38...
  • Page 71 Dentsply Sirona Index Instructions for Use Primeprint PPU Ventilation slots, 18 Wash tanks, 43, 60 Water, 31 Weight, 31 67 45 272 D3699 D3699.201.01.02.02    2022-12...
  • Page 72 We reserve the right to make any alterations which may be required due to technical improvements. © SIRONA Dental Systems GmbH Sprache: englisch Printed in Germany D3699.201.01.02.02      2022-12 Ä.-Nr.:  132 992 SIRONA Dental Systems GmbH 67 45 272 D3699 Fabrikstraße 31 Order No   ...

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