Related Manuals for WAGNER T6600.GM47
Summary of Contents for WAGNER T6600.GM47
- Page 1 EDITION 02 / 2021 INSTRUCTIONS FOR USE Operation and Maintenance Manual Flushing Device Edition 12 / 2021 Flushing device T6600.GM47 - T6600.SP5 - T6600.GM1030P - T6600.GM5000 – T6600.GM5000-FM...
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Page 2: Table Of Contents
Safety warnings for the user 2.1.1 Electrical equipment 2.1.2 Personnel qualification 2.1.3 Workplace safety Safety standards for personnel 2.2.1 Safe use of Wagner spraying equipment 2.2.2 Earthing of the apparatus 2.2.3 Material flexible hoses 2.2.4 Cleaning and washing 2.2.5 Handling hazardous liquids and paints 2.2.6... - Page 3 EDITION 12 / 2021 INSTRUCTIONS FOR USE Table of Contents REPLACEMENT PARTS 12.1 How to order replacement parts? 12.2 Flushing device (complete view) 12.3 Flushing device (empty) 12.4 Flushing device (pneumatic drive) 12.5 Flushing device (gun locking unit) 12.5.1 Flushing device (GM4700) 12.5.2 Flushing device (SP5) 12.5.3...
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Page 4: Information On This Manual
EDITION 12 / 2021 INSTRUCTIONS FOR USE INFORMATION ON THIS MANUAL INFORMATION The instructions for use contain information and instructions for the use, repair and maintenance of the apparatus. → Use the apparatus in compliance with these instructions. WARNINGS, CAUTIONS AND SYMBOLS USED IN THESE INSTRUCTIONS The warnings in these instructions warn of particular dangers for the user and for the apparatus and describe measures to prevent these dangers. -
Page 5: General Safety Standards
EDITION 12 / 2021 INSTRUCTIONS FOR USE GENERAL SAFETY STANDARDS SAFETY WARNINGS FOR THE USER → Always keep these instructions handy on the site where the apparatus is used. → In any circumstances, observe local safety in the workplace directives and injury prevention standards. -
Page 6: Workplace Safety
EDITION 12 / 2021 INSTRUCTIONS FOR USE 2.1.3 WORKPLACE SAFETY Danger due to liquids or hazardous vapours! → Ensure that the floor in the work area is anti-static in compliance with EN 61340-4-1 (resistance must not exceed 100 MΩ). → Ensure that all personnel in the work area wear anti-static shoes, e.g. shoes with leather soles. -
Page 7: Safe Use Of Wagner Spraying Equipment
EDITION 12 / 2021 INSTRUCTIONS FOR USE 2.2.1 SAFE USE OF WAGNER SPRAYING EQUIPMENT Danger due to the injection of paint or detergent on the skin! The jet of material is under pressure and can cause dangerous injuries. Prevent the injection of paint and detergents: →... -
Page 8: Material Flexible Hoses
EDITION 12 / 2021 INSTRUCTIONS FOR USE 2.2.3 MATERIAL FLEXIBLE HOSES Danger due to rupture of the product flexible hose! → Ensure that the flexible hose material is chemically stable with the materials sprayed. → Check to ensure that the material flexible hose is suitable for the pressure generated in the apparatus. -
Page 9: Cleaning And Washing
EDITION 12 / 2021 INSTRUCTIONS FOR USE 2.2.4 CLEANING AND WASHING Danger due to cleaning and washing! Danger of explosion and damage to the apparatus! → Prefer non-flammable cleansers and detergents. → In the event of cleaning operations with flammable detergents, ensure that all the operating and auxiliary means (e.g. -
Page 10: Contact With High Temperature Surfaces
Repairs to and replacement of components must be carried out only be a WAGNER service centre or specially trained personnel → Use only original WAGNER replacement parts and accessories. → Do not modify or transform the apparatus. If a modification is necessary, please contact WAGNER. -
Page 11: Product Liability And Warranty
With the use of WAGNER accessories and replacement parts, you have the guarantee that all the safety standards are fully observed. WARRANTY LIABILITY... -
Page 12: Ce Declaration Of Conformity
Declaration of EC Conformity A specific declaration of conformity is attached to this product with related certificate. If the aforementioned declaration is required, it can be ordered from the local WAGNER representative, indicating the type of product and the serial number. -
Page 13: Description
EDITION 12 / 2021 INSTRUCTIONS FOR USE DESCRIPTION DESCRIPTION OF OPERATION The gun flushing device allows the automatic flushing and loading cycle of the manual spray gun to be carried out. The command to the device is sent from the electronic mixer, therefore the manual gun can be flushed following a flush request by the operator or automatically at the end of the POT-LIFE time, as long as the gun has been placed in the device and its cover correctly closed. - Page 14 EDITION 12 / 2021 INSTRUCTIONS FOR USE T6600.GM5000 Size (mm) T6600.GMSP5 T6600.GM47 T6600.GM1030P T6600.GM5000-FM...
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Page 15: Structure Of The Apparatus
EDITION 12 / 2021 INSTRUCTIONS FOR USE STRUCTURE OF THE APPARATUS APPARATUS STRUCTURE DESCRIPTION Stop pin Pull the stop pin button out to open the cover. Drive device. The drive device is a pneumatic cylinder that, if activated, presses the gun trigger. Pneumatic fittings. -
Page 16: Preparation For Start-Up
EDITION 12 / 2021 INSTRUCTIONS FOR USE PREPARATION FOR START-UP The gun flushing device must be completed with the foreseen accessories. Check to ensure that the gun used and the flushing device are compatible. WARNING Installation / Improper use! Danger of injury and damage to the apparatus. For start-up and for all operations, read and follow the operating instructions and the safety standards for the necessary system components. -
Page 17: Earthing
EDITION 12 / 2021 INSTRUCTIONS FOR USE EARTHING The fundamental premise for the safety of the system and for optimum painting is the regular earthing of all the system components, as well as the parts being painted, the paint pumps, the control panel and the spraying booth. -
Page 18: Start-Up And Use
EDITION 12 / 2021 INSTRUCTIONS FOR USE START-UP AND USE PROCEDURE WARNING High pressure material jet! Danger of death due to injection of paint or solvent. Never place your hands in the trajectory of the material spray. Never aim the spray gun at people. In the event of injuries to the skin caused by paints or solvents, see a doctor immediately. - Page 19 EDITION 12 / 2021 INSTRUCTIONS FOR USE Procedure: 1. Position the right hand on the cover handle and use the left hand to pull the button out from the stop body. The released cover rises automatically and fully due to the effect of the elastic force of a return spring.
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Page 20: Troubleshooting
Danger of injury and damage to the apparatus. Have repairs and replacement of components done only by specialised personnel or a WAGNER service centre. Before any work on the apparatus and in before interrupting work: - Deactivate electrical energy / compressed air supply. -
Page 21: Disposal
EDITION 12 / 2021 INSTRUCTIONS FOR USE DISPOSAL After disassembling the flushing device, the various materials must be disposed of separately. All the substances, materials and consumable products must be disposed of in compliance with the prevailing standards. -
Page 22: Accessories
EDITION 12 / 2021 INSTRUCTIONS FOR USE ACCESSORIES DESCRIPTION U942.00B Control panel (Use outside the Ex zone) Made up of: Pneumatic valve Pressure reducer T600.1080EA Solenoid valve (Use outside the Ex zone) Made up of: Electro-pneumatic valve 2-metre cable... -
Page 23: Replacement Parts
EDITION 12 / 2021 INSTRUCTIONS FOR USE REPLACEMENT PARTS 12.1 HOW TO ORDER REPLACEMENT PARTS? Always provide the following information to guarantee delivery of the right replacement part. Part number, description and quantity. The quantity is not necessarily the same as the number indicated in the “Quantity” column. This number simply indicates how many of the respective parts are used in each subassembly. -
Page 24: Flushing Device (Complete View)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12.2 FLUSHING DEVICE (COMPLETE VIEW) POS. Quantity Description FLUSHING DEVICE (EMPTY) FLUSHING DEVICE (PNEUMATIC DRIVE) FLUSHING DEVICE (GUN LOCKING UNIT) FLUSHING DEVICE (GUN TIGHTENING UNIT) -
Page 25: Flushing Device (Empty)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12.3 FLUSHING DEVICE (EMPTY) - Page 26 EDITION 12 / 2021 INSTRUCTIONS FOR USE Pos. Description T6600.GM5000 T6600.GMSP5 T6600.GM47 T6600.GM1030P T6600.GM5000-FM E3328.62A 3328.62B Panel E3329.62A E3329.62B Cover R220.07 Handle K136.62A Screw K312.62 K147.62A Screw E3343.01A Corner bracket K323.62 K160.03 Screw B0426.07 Cover pin B0424.03 Spring pin H294.00C H294.00CA...
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Page 27: Flushing Device (Pneumatic Drive)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12.4 FLUSHING DEVICE (PNEUMATIC DRIVE) - Page 28 EDITION 12 / 2021 INSTRUCTIONS FOR USE Position Qty P/N Description K1011.03A Screw K147.03 Screw E3334.62C Plate B0421.03A Trigger activation R058.00 Pneumatic cylinder M303.00 Fitting E3334.62F Plate K182.62A Screw R058.00A Bracket K114.62 Screw K323.62 M355.00 Passwall connector M115.00F Flow regulator M335.00 Fitting H517.00A...
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Page 29: Flushing Device (Gun Locking Unit)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12.5 FLUSHING DEVICE (GUN LOCKING UNIT) 12.5.1 FLUSHING DEVICE (GM4700) - Page 30 EDITION 12 / 2021 INSTRUCTIONS FOR USE Position Description E3332.62A Plate B0431.07B Gun inlet B0430.62 Support B0433.01 Guidance pistol GM E3343.01 Plate spacer cap M232.00 Fitting R605.00 Hose Clamp 1 m S110.06 Dump Hose 1 m S102.07P Support Flushing hoset M372.00 Fitting K147.03...
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Page 31: Flushing Device (Sp5)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12 . 5.2 FLUSHING DEVICE (SP5) - Page 32 EDITION 12 / 2021 INSTRUCTIONS FOR USE Position Description B0431.07C Sheathing M232.00 Hose connection 1 m S110.06 Hose R605.00 Clamp E3343.01 Spacer E3332.62A Plate K311.03 K1055.03A Screw K140.62 Screw...
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Page 33: Flushing Device (Gm1030P)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12 . 5.3 FLUSHING DEVICE (??) - Page 34 EDITION 12 / 2021 INSTRUCTIONS FOR USE Position Description B0431.07E Sheathing E3332.62A Plate E3573.01 Spacer E3575.07A Anti-rotation plates K107.62 Screw K147.62A Screw K184.62A Screw K311.03 M232.00 Hose connection R605.00 Clamp 1 m S110.06 Drain pipe...
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Page 35: Flushing Device (Gm5000 Ce - Gm5000 Eac-Fm)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12 . 5.4 FLUSHING DEVICE (GM5000 CE – GM5000 EAC-FM) - Page 36 EDITION 12 / 2021 INSTRUCTIONS FOR USE Position Description B0430.62 Register B0431.07F Gun Inlet for GM5000 CE B0431.07F-FM Gun inlet for GM5000 EAC - FM B0431.07FB Insert B0433.01A Gun register E3332.62A Plate E3334.62DA Plate E3334.62E “T” plate E3573.01A Spacer K035.03A Grub screw K107.62 Screw...
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Page 37: Flushing Device (Gun Tightening Unit)
EDITION 12 / 2021 INSTRUCTIONS FOR USE 12.6 FLUSHING DEVICE (GUN TIGHTENING UNIT) - Page 38 EDITION 12 / 2021 INSTRUCTIONS FOR USE Position Qty P/N Description B0423.03A Wheel pin B0419.07 Wheel K174.62 Screw E3331.62 Wheel support plate B0423.03A Wheel pin E3330.62 Wheel plate K182.62A Screw H294.00 Compression spring B0425.03 Wheel spacer...
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Page 39: 13 Pneumatic Diagram
EDITION 12 / 2021 INSTRUCTIONS FOR USE 13 PNEUMATIC DIAGRAM 13.1 FLUSHING DEVICE PNEUMATIC DIAGRAM GUN FLUSHING DEVICE PNEUMATIC CYLINDER SIGNAL FROM INTELLIMIX CLOSED COVER SENSOR PRESSURE SWITCH... -
Page 40: Control Panel Pneumatic Diagram
EDITION 12 / 2021 INSTRUCTIONS FOR USE 13.2 CONTROL PANEL PNEUMATIC DIAGRAM SIGNAL FROM THE ELECTRONIC MIXER AIR SUPPLY... - Page 41 EDITION 12 / 2021 INSTRUCTIONS FOR USE...
- Page 42 Telefax: ++41/ (0)71 / 757 2222 service.standard@wagner-group.com rep-ch@wagner-group.ch E-Mail: E-Mail: Belgium Denmark WAGNER Spraytech Benelux BV WAGNER Spraytech Scandinavia A/S Veilinglaan 56 Kornmarksvej 26 B- 1861 Wolvertem DK- 2605 Brondby Telephone: ++32/ (0)2 / 269 4675 Telephone: ++45/ 43 271 818...
- Page 43 EDITION 02 / 2021 INSTRUCTIONS FOR USE Order number ZZB017ITA Germany J.WAGNER GmbH Otto-Lilienthal-Str. 18 Postfach 1120 Markdorf D- 88677 Telephone ++49/ (0)7544 / 5050 Telefax ++49/ (0)7544 / 505200 E-Mail: service.standard@wagner-group.com Switzerland J.WAGNER AG Industriestrasse 22 Postfach 663 Altstätten...
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