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Related Manuals for WAGNER PEA-X1
Summary of Contents for WAGNER PEA-X1
- Page 1 P_04915 Service Manual PEA-X1 Automatic powder gun Service Manual 0102 II 2 D 2 mJ For professional use. Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. Edition: 01/2023...
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Page 3: Table Of Contents
Service Manual Service Manual PEA-X1 Automatic powder gun Table of Contents TABLE OF CONTENTS About these Instructions Preface Warnings, Notices and Symbols in these Instructions Languages Abbreviations Basic Safety Instructions Safety Instructions for the Operator 2.1.1 Electrical Devices and Equipment 2.1.2... -
Page 4: About These Instructions
Service Manual Service Manual PEA-X1 Automatic powder gun 1 About these Instructions 1 ABOUT THESE INSTRUCTIONS 1.1 PREFACE This service manual contains information and instructions for the operation, repair, service and maintenance of the spray gun. This equipment can be hazardous if it is not operated in accordance with the information provided in this service manual and the corresponding operating manual. -
Page 5: Abbreviations
Service Manual Service Manual PEA-X1 Automatic powder gun 1 About these Instructions 1.4 ABBREVIATIONS Order no. Order number Spare part Marking in the spare parts lists Position Number of pieces Wrench size Order number 2448565 | Edition 01/2023... -
Page 6: Basic Safety Instructions
Service Manual Service Manual PEA-X1 Automatic powder gun 2 Basic Safety Instructions 2 BASIC SAFETY INSTRUCTIONS 2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR 4 Keep this operating manual at hand near the device at all times. 4 Always follow existing regulations concerning occupational safety and accident prevention regulations. -
Page 7: Personnel Qualifications
Service Manual Service Manual PEA-X1 Automatic powder gun 2 Basic Safety Instructions 4 Protective clothing including gloves, must correspond to EN 1149-5. The measured insulation resistance must not exceed 100 MΩ. 4 Ensure that there are no ignition sources such as naked flames, sparks, glowing wires, or hot surfaces in the spray booth. -
Page 8: Grounding The Device
Service Manual Service Manual PEA-X1 Automatic powder gun 2 Basic Safety Instructions 4 For sufficient health and environmental protection, only operate the device with technical ventilation (extraction) switched on. 2.2.2 Grounding the Device Danger due to electrostatic charge! Explosion hazard and damage to the device. -
Page 9: Information About Safe Discharges
Service Manual Service Manual PEA-X1 Automatic powder gun 2 Basic Safety Instructions 4 Ignitable cleaning liquids may only be used if all high-voltage parts are discharged to a discharge energy of less than 0.24 mJ after shutting off the high voltage before these parts can be reached. - Page 10 Service Manual Service Manual PEA-X1 Automatic powder gun 2 Basic Safety Instructions To prevent electrostatic flashover, the union nut for securing the nozzles is designed in a certain geometric shape. This shape, together with the shape of the flat jet nozzle or deflector cone sleeve, prevents the nozzles from coming loose unintentionally (see chapter Accessories).
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Page 11: Spare Parts
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device. -
Page 12: Automatic Gun, Pea-X1
Service Manual Service Manual PEA-X1 Automatic powder gun 3 Spare Parts 3.3 AUTOMATIC GUN, PEA-X1 P_05443 Order no. Designation ♦ 2431552 Powder tube, PEA-X1 D10-12 ET 2431554 Powder tube, PEA-X1 D8-10 ET ♦ 2429198 X1 conversion set HC (powder tube, ELH, nozzle) ♦... -
Page 13: Automatic Gun Pea-X1 With Flat Jet Nozzle
Service Manual Service Manual PEA-X1 Automatic powder gun 3 Spare Parts Order no. Designation 11 ♦ 2420243 X1 Flat jet nozzle, F1 12 ♦ 2429073 X1 electrode holder 2320305 Filter element ♦ = wearing parts 3.4 AUTOMATIC GUN PEA-X1 WITH FLAT JET NOZZLE P_04935 Order no. -
Page 14: Automatic Gun Pea-X1 With Round Jet Nozzle
Service Manual Service Manual PEA-X1 Automatic powder gun 3 Spare Parts 3.5 AUTOMATIC GUN PEA-X1 WITH ROUND JET NOZZLE P_04936 Order no. Designation 2430804 Automatic gun, PEA-X1 SeeAcces- Connection cable, PEA-X1 sories 2431552 Powder tube, PEA-X1 D10-12, assy. ♦ 2320464 Union nut, X1 ♦... -
Page 15: X1 R Electrode Holder
Service Manual Service Manual PEA-X1 Automatic powder gun 3 Spare Parts 3.6 X1 R ELECTRODE HOLDER P_01700 Order no. Designation 2322493 Electrode holder, X1 R, with nozzle ♦ ♦ 2322490 Electrode holder, X1 R ET ♦ 2429695 X1 replacement protective wedge ♦... -
Page 16: X1 Angle Adapter
Service Manual Service Manual PEA-X1 Automatic powder gun 3 Spare Parts 3.7 X1 ANGLE ADAPTER, 0-90° P_04937 Order no. Designation 2431974 X1 angle adapter, 0-90° 2431973 Mounting key * 2431972 Union nut, 55 mm ♦ 2429434 X1 elbow adapter, 0-90° VT-SET 5a ♦... -
Page 17: Repairs To The Pea-X1 Automatic Gun
Danger due to improper maintenance and repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Repair or replacement of devices or parts of devices are only allowed to be performed outside the hazard area by qualified personnel. -
Page 18: Safety Instructions
DANGER Incorrect maintenance/repair! Danger to life and equipment damage. 4 Only a WAGNER service center or a specially trained person may carry out repairs and replace parts. 4 Use only WAGNER original spare parts and accessories. 4 Only repair and replace parts that are listed in the spare parts chapter and that are assigned to the device. -
Page 19: Required Tools And Aids
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun WARNING Incorrect operation! Risk of injury and damage to the device. 4 If contact with lacquers or cleaning agents causes skin irritation, appropriate precautionary measures must be taken, e.g., wearing protective clothing. -
Page 20: Removing Automatic Gun
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4.4 REMOVING AUTOMATIC GUN 4 Disengage the gun from the extension or holder using a small slotted screwdriver and pull it out a bit. 4 Use a size 13 (SW 13) open-end wrench to unscrew the plug of the control connection and unplug the connector. -
Page 21: Changing Powder Tube
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4 Ideally, cut off the powder hose slightly behind the power tube using side cutters. When pulling off, the powder tube could be damaged, which could cause it to leak when plugged back in. -
Page 22: Changing Cascade
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4.6 CHANGING CASCADE Removing Cascade 4 Push the gun cover to the rear and remove it. 4 Unscrew the two hexagon socket screws from the connection using an Allen wrench. - Page 23 Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun Installing Cascade 4 Insert a new cascade in the gun housing and push it in. Make sure that the alignment of the cascade is correct (see arrows).
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Page 24: Changing The Gun Body
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4 Tighten the connection with a torque wrench with 1.3 Nm. 4 Put the gun cover back on. 4.7 CHANGING THE GUN BODY Removing the Gun Body 4 Push the gun cover to the rear and remove it. - Page 25 Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4 Pull the connection straight out to the rear. 4 Now pull the cascade out towards the rear and change the gun body. Then reassemble the automatic gun as follows.
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Page 26: Replacing The Filter Element
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4 Tighten the connection with a torque wrench with 1.3 Nm. 4 Put the gun cover back on. 4.8 REPLACING THE FILTER ELEMENT P_05445 1. Loosen the union nut on the nozzle system and pull the nozzle system out of the gun housing. -
Page 27: Checking Grounding
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4.9 CHECKING GROUNDING 4.9.1 Checking Ground Monitoring Ω µA P_05446 The required testing equipment is listed in the chapter Required Tools and Aids [8 19]. Measurement PIN 5 plug center to aluminum body < 10 Ohm measuring voltage 9V / 50V... -
Page 28: Final Inspection
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4.10 FINAL INSPECTION 4.10.1 Checking the Contact Resistance P_05447 Note: Testing total resistance requires a special measuring device, see the chapter Required Tools and Aids [8 19]. -
Page 29: Checking High Voltage
Service Manual Service Manual PEA-X1 Automatic powder gun 4 Repairs to the PEA-X1 Automatic Gun 4.10.2 Checking High Voltage P_05444 HV 200 N tester High-voltage display Ground to the grounding screw of the control unit The required testing equipment is listed in the chapter Required Tools and Aids [8 19]. -
Page 30: Inspections In Accordance With Din En 50177: 2010
Service Manual Service Manual PEA-X1 Automatic powder gun 5 Inspections in Accordance with DIN EN 50177: 2010 5 INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 If the system is used for electrostatic coating with ignitable coating powders, the test must be performed in accordance with DIN EN 50177:2010-04 according to the following... - Page 31 Service Manual Service Manual PEA-X1 Automatic powder gun 5 Inspections in Accordance with DIN EN 50177: 2010 Sec- Type of inspec- Requirements Inspec- Type of inspection Inspec- tion tion tion by tion in- terval Ground leaking re- The ground leaking resistance of...
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Page 32: Disassembly And Disposal
4 WAGNER or one of our dealers will take back your used WAGNER electric or electronic equipment and will dispose of it for you in an environmentally-friendly way. -
Page 33: Troubleshooting And Rectification
4 WAGNER devices, protective systems and safety, monitoring and control equipment may only be serviced/repaired as defined in Directive 2014/34/EC (ATEX) by trained WAGNER service personnel or skilled persons in accordance with TRBS 1203! Note national regulations! 4 Service, repair or replacement of devices or parts of devices may only be performed... - Page 34 Service Manual Service Manual PEA-X1 Automatic powder gun 7 Troubleshooting and Rectification Order number 2448565 | Edition 01/2023...
- Page 36 Order number 2448565 Edition 01/2023 Germany J. Wagner GmbH Otto-Lilienthal-Strasse 18 Postfach 1120 D-88677 Markdorf Telephone: +49 (0)7544 5050 Fax: +49 (0)7544 505200 E-mail: ts-powder@wagner-group.com Switzerland Wagner International AG Industriestrasse 22 CH-9450 Altstätten Telephone: +41 (0)71 757 2211 Fax: +41 (0)71 757 2222 More contact addresses on the internet at: www.wagner-group.com Subject to changes without notice...
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