Related Manuals for WAGNER PEM-CG3
Summary of Contents for WAGNER PEM-CG3
- Page 1 Operating Manual Powder Cup Gun DANGER High Voltage! Turn power off before servicing! CAUTION Read rules for safe operation and instructions carefully! PEM-CG3 03/2003 0351713...
- Page 2 Setting knob green for setting the fluid air Air supply (input air) The Corona manual spray gun PEM-CG3 can be used for conventional types of powder and metal powder that can be electrostatically charged is mainly suitable for laboratory tests, sample coating and/or low volume production.
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Page 3: Table Of Contents
Inserting the safety wedge ..................14 Check the standard settings..................15 Rectification of malfunctions ...................16 Spare parts lists and accessories ................17 How to order spare parts.....................17 Cup gun PEM-CG3 .....................17 Accessories .........................18 Technical data ......................19 Supplement........................20 Applicable safety regulations and list of sources............20 Warranty........................21... - Page 4 The user must obey all the rules of operation found in this manual, failure to do so will render the warranty invalid. Wagner powder systems are designed to meet the most stringent safety requirements. They can be operated in compliance with generally applicable safety codes and applicable national safety regulations.
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Page 5: Safety Regulations
Use only original Wagner replacement parts! Alteration or repair of Wagner original spare parts may cause fatal accidents or explosions in the coating system! 03/2003 0351713... - Page 6 PEM-CG3 Introduction HAZARD PREVENTION • Electrostatic arcing may cause an explosion or fire. Operator must be grounded. Grounding straps must be used Mixtures of powder and air can explode or ignite when wearing rubber soled shoes. causing property damage and/or severe injury.
- Page 7 Introduction PEM-CG3 Note on harmless discharges With the high voltage switched on, a luminous Nozzle or corona discharge occurs at the electrode tip; this can only be seen in the dark. This physical Electrode effect can be seen when the electrode is near the grounded workpiece.
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Page 8: Preparing The Spray Gun
PEM-CG3 Start up and Working Preparing the spray gun Select the suitable equipment Nozzle Workpiece Spray pattern Comments Round spray pattern: Wire goods Deflector cone the size is dependent for powder quantities Grid designs on the diameter of the from 50 ... 300 g/min Aluminum sections deflector cone. -
Page 9: Connecting The Spray Gun
Start up and Working PEM-CG3 Connecting the spray gun • Connect the spray gun to the control unit with the electrical cable. • Connect the black hose (external ∅ 6x2) for the air supply to the spray gun. • The reducer (6/8) should be inserted... -
Page 10: Working With The Spray Guns
PEM-CG3 Start up and Working Working with the spray guns Starting up the spray gun • Switch on the control unit, actuate the trigger on the spray gun and set the compressed air supply at 29 psi (2 bar). •... -
Page 11: Performing A Color Change
Start up and Working PEM-CG3 Performing a color change During a color change all parts carrying powder must be thoroughly cleaned of powder residue. • Switch off the high voltage generator at the control unit. • Unscrew the powder container H from the adapter J. -
Page 12: Maintenance And Cleaning
PEM-CG3 Maintenance Maintenance and cleaning WARNING CAUTION • WHEN CLEANING THE ELECTROSTATIC SYSTEM, Clean equipment immediately after use. THESE SAFETY PROCEDURES MUST BE FOLLOWED. • NEVER IMMERSE SPRAY GUN OR PARTS OF IT IN FAILURE TO FOLLOW THESE PROCEDURES MAY ANY FLUID AT ANY TIME. - Page 13 Maintenance PEM-CG3 • Pull the deflector cone 1 off the nozzle insert 3. • Unscrew the outer nut 2 from the spray gun housing 5. • Carefully pull the nozzle insert 3 out of the spray gun housing 5. •...
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Page 14: Inserting The Safety Wedge
PEM-CG3 Maintenance Inserting the safety wedge Hint The C3 generation of spray guns has a longer nozzle insert than the previous versions. To ensure that the nozzle insert is not damaged on the insertion of the new safety wedge, a wedge tool is available for assembly (article number 0351986). -
Page 15: Check The Standard Settings
Maintenance PEM-CG3 Check the standard settings The spray gun has a factory setting for generating an optimum spray pattern with any standard powder: Input air pressure: max. 29 psi (2 bar) Powder output quantity: max. 200 g/min Type of powder: Standard powder with a grit size distribution of 35 ... -
Page 16: Rectification Of Malfunctions
- Fault in the high voltage No electrostatic generator (e.g. no wrap around - Electrical cable from spray gun - Contact Wagner Service or no powder adhe- to control unit faulty sion) - Cascade in spray gun faulty Poor wrap around... -
Page 17: Spare Parts Lists And Accessories
In order to be able to guarantee safe and smooth spare parts delivery, the following information is necessary: Invoicing address Delivery address Name of contact person for check back Type of delivery Quantity ordered, article number and description Cup gun PEM-CG3 Item Article No. Description 0351035 Cup gun PEM-CG3 0351940 *... -
Page 18: Accessories
PEM-CG3 Spare parts and Technical data Item Article No. Description 3050701 Powder container 500 cm Hose (black) external ∅ 6x1: 9982079 Pneumatic line from the control unit feed air connection to the spray gun compressed air connection 9998137 Reduction 8/6:... -
Page 19: Technical Data
Spare parts and Technical data PEM-CG3 Technical data Weight: 890 g Electrical: Input voltage: max. 22 Vpp Input current: max. 0.9 A Frequency: 19 ... 30 kHz Output voltage: max. 100 kV DC max. 160 µA DC Output current: Polarity:... -
Page 20: Supplement
PEM-CG3 Supplement Supplement Applicable safety regulations and list of sources (Published by EN 292-1/-2 Machine Safety Beuth-Verlag, Berlin) (Published by EN 50281-1-1/-2 Electrical equipment for use in areas with flammable dust Beuth-Verlag, Berlin) (Published by EN 61000-6-1 Electro-magnetic compatibility (EMC) -
Page 21: Warranty
If Wagner is unable to repair this product so as to conform to this Limited Warranty after a reasonable number of attempts, Wagner will provide, at our option, either a replacement for this product or a full refund of the purchase price of this product. -
Page 22: Eu Declaration Of Conformity
The following German standard or guideline has been applied: BGI 764 An EC declaration of conformity certificate (no. 0351952) exists for this product. This can be ordered again if necessary from your WAGNER dealer by giving details of the product and serial number involved. 0351713... - Page 24 Phone ++44-1295-265-353 Unit 3 Haslemere Way ++44-1295-269-861 Tramway Industrial Estate Banbury, Oxon OX 16 8TY Great Britain China: WAGNER Spraytech (Shanghai) Co, Ltd. Phone ++86-21-66521858 Flr, No. 395, Jiangchangxi Road ++86-21-66529819 Shibei Industrial Zone, SH 200436 China Japan: WAGNER Spraytech Japan Ltd.