Related Manuals for Julabo CORIO CD-1200FW
Summary of Contents for Julabo CORIO CD-1200FW
- Page 1 Heating immersion circulator, open bath heating circulator, refrigerated circulator Original operating manual 30001664.C 11/2024...
-
Page 2: Usa Office
Legal USA Office: JULABO USA, Inc. 884 Marcon Boulevard Allentown, PA 18109 Phone: +1(610) 231-0250 Fax.: +1(610) 231-0260 Info@julabo.us www.julabo.us Headquarter: JULABO GmbH Gerhard-Juchheim-Strasse 1 77960 Seelbach Germany The content of this operating manual is protected by copyright. Information, including texts, images, and other contents may not be reproduced, distributed, transmitted, stored or otherwise used in any form without prior explicit written consent. -
Page 3: Table Of Contents
Foreword ..................... 6 About this manual ................7 Original JULABO spare parts ............7 Accessories ..................7 Warnings ..................8 Symbols used .................. 8 Intended use ..................9 Safety ....................10 Safety instructions ................. 10 Safety symbols ................12 Safety function ................13 Product description................ - Page 4 7.3.1 Connect an external system with screw connections ....36 7.3.2 Connect an external system with barbed fittings...... 38 Set high temperature safety function ..........39 Fill device ..................40 Set up power supply for the refrigerated circulator ....... 40 Adjusting the flow of the bath fluid ..........
- Page 5 11.1.2 OUT commands ............... 61 11.1.3 Status commands ..............61 11.2 Alarms and Warnings ..............62 11.3 Error messages in configuration process ........65...
-
Page 6: Foreword
Foreword Congratulations! You have made an excellent choice. JULABO would like to thank you for the trust you have placed in our company and products. This operating manual will help you become acquainted with the use of our units. Read the operating manual carefully. Keep the operating manual handy at... -
Page 7: About This Manual
Please note that JULABO cannot provide a warranty service if non-original JULABO spare parts are used. Accessories JULABO offers a wide range of accessories for the devices. Accessories are not described in this manual. The complete range of accessories for the devices described in this manual can be found on our website www.julabo.com. -
Page 8: Warnings
About this manual Warnings The manual contains warnings to increase safety when using the device. Warnings must always be observed. A warning sign displayed in signal color precedes the signal word. The signal word, highlighted in color, specifies the severity of the hazard. DANGER This signal word designates a danger with a high level of risk which, if it not prevented, will result in death or serious injuries. -
Page 9: Intended Use
This section defines the purpose of the unit so that the operator can operate the unit safely and avoid misuse. JULABO circulators are laboratory devices that are designed for temperature control applications with liquid media in a bath tank or with a cooling machine. -
Page 10: Safety
Refrigerants and their vapors are harmful to health. There is a suffocation risk in enclosed spaces. • Do not touch or inhale refrigerants. • Have damage to the refrigerant cycle repaired only by JULABO service technicians or qualified specialists. • If refrigerant leaks, stop the device immediately and ventilate the room thoroughly. - Page 11 Only carry out work described in this operating manual. Switch off the unit and disconnect it from the power supply before carrying out any work. • All other maintenance and repair work may only be carried out by a JULABO service technician or a qualified specialist workshop.
-
Page 12: Safety Symbols
Safety Safety symbols There are safety symbols included with the device, which should be attached to the device before initial operation. Safety Description symbols Warning of a danger zone. Note operating manual Warning about hot surface Warning of cold surface Warning of a flammable liquid heat transfer medium Read operating manual before switching on... -
Page 13: Safety Function
Safety Safety function Technical protective devices provide for safe operation. If a safety function is triggered, the operator is alerted with a message on the display and an acoustic signal. Adjustable high temperature cut-off The high temperature cut-off prevents overheating of the heater. •... -
Page 14: Product Description
Product description Product description Produc t overvi ew Product overview Circulators can be combined with various baths and cooling machines. Heating immersion Heating circulator Refrigerated circulation circulator thermostat CORIO CD circulator for bath Circulator with closed Circulator with refrigeration tanks up to 50 l. stainless steel bath tank. -
Page 15: Operating And Functional Elements
Product description Operating and functional elements The following figure shows the operating and functional elements and their position on the unit. Fig. 1: Control and function elements Mains switch Heating control LED LED display Alarm control LED Cooling control LED Keypad with display Service key (covered) High temperature cut-off setting... -
Page 16: Key Description
Product description 5.3.1 Key description The device is operated using the key panel. This is used to control all menu functions and make entries. Function Press [OK] to start a temperature control application or to stop a running temperature control application. Press [OK] to enable a selected function, open a menu option, or confirm a set value. -
Page 17: Alarm Messages
Product description Alarm messages Alarms and warnings are indicated on the display using error codes. Important error code descriptions can be found in the appendix. If you are unable to rectify a fault, contact Technical Service. Alarm: In the event of an alarm, the control LED lights up. The temperature control is stopped. -
Page 18: Technical Data
Product description Technical data Performance specifications measured in accordance with DIN12876. Cooling capacities up to 20°C measured with ethanol; over 20°C with thermal oil unless specified otherwise. Performance specifications apply at an ambient temperature of 20°C. Performance values may differ with other bath fluids. Grouping of the device acc. -
Page 19: Performance Data
Product description CORIO CD Temperature control application Working temperature range °C +20 … +150 Temperature stability °C ± 0.03 Temperature resolution °C 0.01 Temperature control PID1 Temperature setting Digital ATC sensor adjustment 1-point adjustment Dimensions Dimensions (W x D x H) 13.2 x 16.0 x 36.6 Immersion depth 16.6... -
Page 20: Material Of Parts That Come Into Contact With The Medium
Product description 5.5.1 Material of parts that come into contact with the medium The table lists parts that could come into contact with the bath fluid as well as the material that the parts are made of. This data can be used to check the compatibility of the parts with the bath fluid used. -
Page 21: Technical Data For Refrigerated Circulators
Product description 5.5.2 Technical data for refrigerated circulators This section lists the technical data of the refrigerated circulator. Technical data CORIO CD-200F Working temperature range °C -20 … +150 Cooling capacity °C 0.22 0.17 0.13 0.06 Refrigerants R134A Permissible voltage deviation ±10% Dimensions Dimensions (W x D x H) - Page 22 Product description Technical data CORIO CD-300F Working temperature range °C -25 … +150 Cooling capacity °C 0.31 0.28 0.20 0.11 Refrigerants R134a Permissible voltage deviation ±10% Dimensions Dimensions (W x D x H) 24 x 42 x 66 Usable bath opening 15 x 13 Bath depth Volumes min.
- Page 23 Product description Technical data CORIO CD-449F Working temperature range °C -30 … +150 Cooling capacity °C 0.45 0.36 0.28 0.21 0.07 Refrigerants R290 Permissible voltage deviation ±10% Dimensions Dimensions (W x D x H) 37 x 59 x 69 Usable bath opening 28 x 35 Bath depth Volumes min.
- Page 24 Product description Technical data CORIO CD-600F Working temperature range °C -35 … +150 Cooling capacity °C with R449A 0.60 0.46 0.29 0.18 0.06 with R452A 0.60 0.53 0.35 0.22 0.10 Refrigerants R449A, R452A* Permissible voltage deviation 100V: ±10% 115V: ±10% 230V: ±5% Dimensions Dimensions (W x D x H)
- Page 25 Product description Technical data CORIO CD-800F Working temperature range °C -40 … +150 Cooling capacity °C 0.85 0.75 0.27 0.13 Refrigerants R1270 Permissible voltage deviation ±10% Dimensions Dimensions (W x D x H) 33 x 47 x 70 Usable bath opening 18 x 13 Bath depth Volumes min.
- Page 26 Product description Technical data CORIO CD-1001F Working temperature range °C -38 ... +100 Cooling capacity °C 1.00 0.98 0.75 0.53 0.27 0.13 Refrigerant R449A Permissible voltage deviation 100V: ±10% 115V: ±10% 230V: ±5% Dimensions Dimensions (W x D x H) 42 x 49 x 74 Usable bath opening 35 x 41...
- Page 27 Product description Technical data CORIO CD-1201F Working temperature range °C -40 … +100 Cooling capacity °C 1.25 1.10 0.85 0.54 0.30 0.05 Refrigerant R1270 Permissible voltage deviation ±10% Dimensions Dimensions (W x D x H) 45 x 64 x 95 Usable bath opening 35 x 41 Bath depth...
-
Page 28: Bath Fluids
Only water with an electrical conductivity of 0.1 to 50 µS is permitted as bath fluid. NOTE No liability accepted for usage of bath fluids that are not suitable! Unsuitable bath fluids that are not approved by JULABO can damage the water bath. • Use bath fluids that are recommended by JULABO •... -
Page 29: Water Quality Requirements
Product description 5.5.4 Water quality requirements When using water as a bath fluid, the following requirements apply to the water quality: Calcium carbonate concentration: 0.7 – 1.4 mmol/L pH value: 6 – 8.5 Ultrapure/distilled water is suitable for use as a bath fluid after adding 0.1 g Na per liter of water. -
Page 30: Transport And Installation
Transport and installation Transport and installation This section describes how to transport the unit safely. Transporting the device A circulator can be transported with the cooling machine when mounted. CAUTION Risk of crushing by falling device! A device that is not secured appropriately can fall down during improper transport and cause crushing injuries. -
Page 31: Install The Device At The Operating Location
Transport and installation Install the device at the operating location This section describes how the device is set up at the installation location. The device has been transported to the operation location. The size and infrastructure of the operation location are suitable for device operation. -
Page 32: Initial Operation
Initial operation Initial operation 7.1.1 Mount heating or refrigerated circulator In the case of a heating circulator or a refrigerated circulator, the circulator is mounted on the closed bath or on cooling machine. If the circulator is disassembled, e.g. due to a change of device or for service purposes, it can then be easily reassembled with the connecting box. -
Page 33: Connect The Device To The Power Supply
The power cable is ready for use. If using the 200-230 V, 50/60 Hz variant in the United States or Canada, you must use the JULABO power cable USA 3x12AWG (order number 7.901.2694). This power cord is not included. -
Page 34: Connect Refrigerated Circulator
Initial operation 7.2.2 Connect refrigerated circulator This section describes how the circulator is connected as a refrigerated circulator. The circulator is mounted on a refrigeration unit. The connection cable, mains cable and CAN bus cable are ready for use. 1. -
Page 35: Connecting An External System
Initial operation Connecting an external system The device is designed for tempering external, closed loop systems. An external system is connected to the unit’s pump connections. CAUTION Risk of burns due to damaged temperature control hoses! Hot bath fluid can escape from damaged temperature control hoses and cause serious burns when it comes into contact with skin. -
Page 36: Connect An External System With Screw Connections
Initial operation NOTE Overflowing bath fluid due to externally connected systems! If the externally connected system is higher than the temperature control system, bath fluid can flow back and overflow when switched off. • Position the connected external system on the same level or lower than the temperature control system •... - Page 37 Initial operation 2. Remove the sealing plugs. 3. Screw the hoses onto the pump connections by hand. Pay attention to the supply and runback position. 4. Carefully tighten the pump connections with a maximum torque of 3 Nm. Brace the nut (width across flats: 17 mm) using an open-end wrench. ...
-
Page 38: Connect An External System With Barbed Fittings
Initial operation 7.3.2 Connect an external system with barbed fittings This section describes how to connect an external, closed system to the device using barbed fittings. Open-end wrench, 17 mm Open-end wrench, 19 mm Torque wrench The circulator is equipped with the optional assembly frame or pump set. ... -
Page 39: Set High Temperature Safety Function
Initial operation The external system is connected. If the external system is disassembled, the pump connections must be resealed with the sealing plugs so that no bath fluid can splash out during operation. Set high temperature safety function Before each new temperature application, the temperature must be set for the high temperature cut-off. -
Page 40: Fill Device
Initial operation Fill device This section describes how the device should be filled with bath fluid during initial operation. Specifications for filling volume can be found in the technical data. The drain valve is closed. The device is switched off. 1. -
Page 41: Adjusting The Flow Of The Bath Fluid
Initial operation Adjusting the flow of the bath fluid The flow direction of the bath fluid is set using the lever on the front control: • Lever position left (external): The bath fluid is mainly fed into the external application. •... -
Page 42: Set Chiller Mode
Initial operation Set chiller mode For a refrigerated circulator, the chiller mode is preset ex works to automatic operation. Three different chiller modes can be selected in the operating menu: • Automatic mode: The controller calculates the duration of the heating process in the event of a setpoint change of more than +5°K. -
Page 43: Operation
Operation Operation Switch on the unit This section describes how to switch on the device. The unit is connected and ready for operation. 1. Switch the unit on at the mains switch. All display elements light up briefly, the software boots and starts the device. -
Page 44: Configuring Setpoint Temperature
The temperature control application can be stopped with the [OK] key. Observe the following for heating circulators: For temperature control applications near or below the ambient temperature: Use a cooling coil or JULABO immersion cooler. -
Page 45: Activate Autostart Function
Operation Activate autostart function The autostart function makes it possible to start a temperature control application directly using the mains switch or via an intermediate timer. The device is configured ex works in such a ways that it switches to a safe operating status in the event of power failure. -
Page 46: Record Data
Operation Record data 8.6.1 Record measurement data Measurement data for an ongoing temperature control application can also be recorded onto a USB stick at the same time. The target value temperature, actual value temperature, and the percentage output are documented every second in the record. -
Page 47: Remote Control Device
1. Connect the circulator (USB port type B) to the computer with a standard USB cable. 2. Download the suitable USB driver from the download area of the website www.julabo.com. Depending on the operating system used by the connected computer, it may be necessary to install the USB driver. -
Page 48: Setting The Timer
Operation Setting the timer The timer can be used to program the duration of a temperature control application from 0 to 999 minutes. The setpoint temperature is maintained for the programmed time. After the set duration has elapsed, the device switches to standby mode. -
Page 49: Adjusting The Temperature Sensor (Atc)
Operation Adjusting the temperature sensor (ATC) For physical reasons, there can be a temperature difference in the bath tank between the temperature sensor and a defined, more remote point within the bath fluid volume. As a result, the measured temperature deviates slightly from the actual bath temperature. -
Page 50: Maintenance
1. Check the safety signs on the device for legibility and completeness. 2. Replace defective or missing safety markings. Safety signs can be reordered from JULABO. The safety signs on the device have been checked. Check the functionality of high temperature cut-off This section describes how you can test that the high temperature safety function is operational. -
Page 51: Test The Low Liquid Level Safety Function
If the power cord needs to be replaced, ensure that the new one is at least dimensioned for the device power requirements. Insufficiently dimensioned power cords must not be used. See type plate for mains voltage and current value. We recommend only using original JULABO spare parts. -
Page 52: Emptying
Maintenance Emptying The device must be completely drained if it is to be sent in for technical service or is to be properly disposed of. In general, the device should be completely emptied before longer shutdowns or when there is a change to the external application. CAUTION Risk of burns from hot bath fluid! Bath fluid can become very hot during a temperature control process. -
Page 53: Clean Device
Maintenance Clean device The circulator and bath tank, and also a cooling machine if connected, should be cleaned from time to time. In addition to this, the device must be appropriately decontaminated if hazardous substances have been spilled on or into the device. ... -
Page 54: Technical Service
Maintenance Technical Service If the unit shows faults you cannot resolve, please contact our Technical Service. JULABO Technical Service Tel.: +1(610) 231-0250 Option 3 Fax: +1(610) 231-260 Email: Service@julabo.us Before sending a device to Technical Service, the following points must be observed: •... -
Page 55: Warranty
Warranty The following Warranty Provisions shall apply to products sold in North America by Julabo (“Seller”) to the entity shown as buyer (“Buyer”) on Seller’s invoice. Initial Warranty Upon Seller’s receipt of payment in full for the products and subject to Buyer’s... - Page 56 Maintenance Buyer’s sole remedies; Limitations on Seller’s Liability Buyer’s sole and exclusive remedy under the Initial Warranty is strictly limited, in Seller’s sole discretion, to either: (i) repairing defective parts; or (ii) replacing defective parts. In either case, the warranty period for the product receiving a repaired or replaced part pursuant to the terms of the Initial Warranty shall not be extended.
-
Page 57: Governing Law
The same exclusions that apply to the regular warranty also apply to OBF classification. For example, JULABO will not be liable for transport damage, damage inflicted by the customer or any other party, or defects arising from improper installation or... -
Page 58: Disposal
Disposal 10 Disposal 10.1 Device disposal When disposing of the device, the applicable country-specific guidelines must be observed. The circulator combination is switched off and disconnected from the mains voltage. 1. Empty the bath tank or cooling machine completely. 2. -
Page 59: Appendix
Appendix 11 Appendix 11.1 Interface commands Interface commands allow the device to be remote controlled. Parameters can be retrieved and the current status can be queried. To do this, the device must be connected to the master computer via a digital interface. Interface commands are entered using a terminal program. -
Page 60: In Commands
Appendix 11.1.1 IN commands IN commands retrieve device parameters. Process values System response in_pv_00 Actual value in_pv_01 Current variable (%) Current temperature of the temperature safety sensor in_pv_03 in_pv_04 Current setting of the high temperature safety function Setpoints and warning System response limits in_sp_00... -
Page 61: Out Commands
Appendix 11.1.2 OUT commands OUT commands set device parameters. Remote control mode must be active. Parameter Parameter Setting settings xxx.xx Setting for the setpoint temperature out_sp_00 Device modes Parameter Setting Start/stop command of the device in remote control out_mode_05 mode: 0 = Stop tempering 1 = Start tempering 11.1.3 Status commands... -
Page 62: Alarms And Warnings
Appendix 11.2 Alarms and Warnings If the device is connected to a network and remotely controlled, a status query via interface command will output any pending alarms or warnings as text. Alarm and warning messages are described in the table. If a displayed error code is not described in the table or the error is still pending after switching off and on again, please contact Technical Service. - Page 63 Appendix Units with incompatible Check the permissible operating voltage/frequency variants connected voltage of the units and their to each other or units incorrectly configuration. configured. Configuration between circulator and Switch off the unit at the mains switch, connected refrigeration unit failed. wait 4 seconds and then switch the unit on again.
- Page 64 Appendix -1427 Pressure sensor detects excessive Check ambient temperature and compensation pressure. reduce if necessary. Check condenser for soiling and clean as necessary. Switch off the unit at the mains switch, wait 4 seconds and then switch the unit on again.
-
Page 65: Error Messages In Configuration Process
Appendix 11.3 Error messages in configuration process If errors occur during a configuration process or during a firmware update, these are shown on the display as error codes in ticker text. Error code Description Solution CFG error Error during configuration. Repeat the process.
Need help?
Do you have a question about the CORIO CD-1200FW and is the answer not in the manual?
Questions and answers