Julabo CORIO CD Operating Instructions Manual

Julabo CORIO CD Operating Instructions Manual

Immersion / open bath / refrigerated circulators

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Pos: 2 /T echnische Do kum entation/Flash CORIO/Einhäng ethermostat CORIO C/Titelfoto C D @ 0 \mod_1 395 828 649 188_ 0.docx @ 4 299 @ @ 1
=== Ende d er L iste für Textm arke Inhalt1 ===
Immersion / Open Bath / Refrigerated Circulators
Operating Instructions
Important: keep original operating manual for future use.
1.951.0801-V0

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Summary of Contents for Julabo CORIO CD

  • Page 1 Pos: 2 /T echnische Do kum entation/Flash CORIO/Einhäng ethermostat CORIO C/Titelfoto C D @ 0 \mod_1 395 828 649 188_ 0.docx @ 4 299 @ @ 1 === Ende d er L iste für Textm arke Inhalt1 === Immersion / Open Bath / Refrigerated Circulators Operating Instructions Important: keep original operating manual for future use.
  • Page 2: Table Of Contents

    Switch Autostart on and off ..............22 8 Error messages / Possible causes of faults ........22 9 Operation of the CORIO CD via the USB interface ......26 10 Emptying the bath tank ..............28 11 Technical data ..................29 11.1 Technical data for circulator ..............
  • Page 3 Intended use 13 Accessories ..................33 13.1 For external connection ................. 33 13.2 For open baths ..................33 14 Maintenance, cleaning, storage ............33 14.1 Maintain the refrigeration capacity............33 14.2 Cleaning ....................34 14.3 Storage ....................34 15 Repair service ..................34 15.1 Warranty ....................
  • Page 4 Pos: 5 /T echnische Do kum entation/Flash CORIO/Glüc kwunsch - Einleitung @ 0 \mod_13 951 368 662 01_ 18.docx @ 416 1 @ @ 1 Congratulations. You have made an excellent choice. JULABO thanks you for the trust. This operating manual is designed to familiarize you with the operation of our units and their possible applications. Please read the operating manual carefully.
  • Page 5: Intended Use

    Units with pump connections allow the tempering tasks to be carried out in an external temperature control system. JULABO circulators are not designed for the direct temperature control of foods, semi-luxury foods and tobacco, or pharmaceutical and medical products.
  • Page 6: Description

    Description • These circulators are operated via the splash-proof keypad. The microprocessor technology allows the setpoint to be set, displayed and saved using the temperature display LED. • The PID temperature control automatically adjusts the heat supply to the requirements in the bath. •...
  • Page 7: Explanation Of Safety Information

    Explanation of safety information Explanation of safety information The operating manual contains warnings to increase safety when using the unit. The general warning sign, consisting of an equilateral triangle surrounding an exclamation sign and reproduced in various signal colors, is preceded by the signal words. "Warning of a dangerous situation".
  • Page 8: Safety Instructions

    Safety instructions It is important to follow these safety instructions to prevent personal injury and property damage. These instructions apply in addition to standard safety practices for working places. • It is essential that you read the user information before starting the device •...
  • Page 9 Safety instructions • Monitor the heat expansion of the bath oils as the bath temperature rises. • Prevent water getting into hot bath oils. • Use suitable tubing. • Secure the tubing connections to prevent them sliding off. • Do not bend the bath fluid tubing. •...
  • Page 10: Operator's Responsibility - Safety Instructions

    Operator's responsibility - safety instructions Products manufactured by JULABO GmbH ensure safe operation when installed, operated and according to common safety regulations. This section explains the potential dangers which may occur when operating the unit and specifies the most important safety measures to prevent these dangers as far as possible.
  • Page 11: Operating The Unit

    If external units are connected Refer to the instructions in the manuals for the external units which you connect to the JULABO unit, particularly the safety instructions. The connection assignment of the plugs and the technical data for the products must be observed at all times.
  • Page 12: Control And Function Elements

    Control and function elements Front Rear Position Designation Main switch Four-digit temperature display LED, menu display Control indicator - alarm Edit keys Temperature setpoint increase or decrease Press the key briefly for step-by-step changes. Press and hold the key for fast change of setpoint. OK key 1.
  • Page 13 Control and function elements Mains connection: Integrated connector for voltage supply (mains cable included as accessory) Fuses: Miniature circuit-breaker CAN plug for connecting to the refrigeration machine. USB device interface (type B) for data transfer to the PC, for example for control tasks using the EasyTEMP software.
  • Page 14 CAN connection cable (18, for refrigeration machine circulator) Mains cable, country-specific, order number, see www.julabo.com. Pos: 16 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Aufstellen, Achtung @ 0\mod_ 140 921 844 399 4_1 8.docx @ 6 532 @ 2 @ 4...
  • Page 15: Installation Of The Circulator

    Control and function elements Installation of the circulator Things to keep in mind during the installation process: Risk of tipping due to improper transportation Crushing, damage to the unit • Use PPE (safety gloves, safety shoes, safety goggles). • Carry the unit with 2 persons (see the Technical Data for the weight).
  • Page 16 Pos: 27 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Temp erierf lüssigkeiten, Ung eeignete - SH KL 3 @ 0\mod_ 140 921 845 744 1_18 .docx @ 70 38 @ @ 1 Unsuitable bath fluids. JULABO cannot accept any liability for damage caused by the selection of an unsuitable bath fluid.
  • Page 17: Commissioning

    Commissioning Obtain information on the substance before starting work and define a decontamination method. • Are all hoses and electrical cables securely connected and routed? Keywords: Sharp edges, hot surfaces during operation, moving machine parts, etc. Pos: 29 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Temp eriersystem, extern, Pump enset @ 0 \mod_1 409 218 458 486 _18.doc x @ 70 82 @ 2 @ 1 Commissioning Danger from mains voltage.
  • Page 18: Excess Temperature And Low Level Safety Devices

    Excess temperature and low level safety devices The safety devices are not affected by the control circuit. When they trip all actors are permanently shut down. The alarm is displayed optically and acoustics with a continuous signal tone and the reason for the alarm is shown on the display as a number. Pos: 33.2 /Technische Do kumen tation/F lash CORIO/Übertemperatur-, Untern iveau-Schutzein richtung -Warnung @ 0 \mod_1 389 688 599 281 _18.doc x @ 37 34 @ @ 1 Danger from damaged safety devices Possible serious consequences for personnel and working areas.
  • Page 19: Filling The 1001F

    Commissioning Filling the 1001F Top up the tempering fluid timely. Ensure that no tempering fluid gets into the thermostat during filling. • By inserting the material, the tempering fluid is displaced. This should be considered when filling the bath tank. Filling quantities and shut-off criteria Filling height Number of bottles...
  • Page 20: Switching On / Start - Stop

    Switching on / Start - Stop When pressing the keys, it is advisable to hold the circulator head with one hand. Switching on • The device is switched on by pressing the power switch (1).  The unit performs a self-test. All the segments of the four digit LED temperature display will illuminate.
  • Page 21: Atc - Absolute Temperature Calibration (1-Point Calibration)

    Commissioning ATC - Absolute Temperature Calibration (1-point calibration) 1-point calibration: The temperature sensor can be calibrated at any value in the working temperature range. Place a calibrated thermometer (resolution: 0.01°C) in the center of the bath to measure the actual bath temperature. 1.
  • Page 22: Switch Autostart On And Off

    Switch Autostart on and off The AUTOSTART function allows the device to be started as soon as the main switch is pressure, which in turn allows you to use a timer. Uncontrolled device start If circulators are started using "AUTOSTART", ensure that even if it is started accidentally, for example after a power outage, it does not pose a danger to personnel or equipment.
  • Page 23 (e.g. by a defective connection cable), the error message „E 61“ is generated. By pressing the „OK“ key, the alarm is acknowledged. The Corio CD continues operating purely as heating circulator until the next interruption of the power supply (power-off). When the fault has been repaired, the Corio CD controls the refrigeration unit according to the settings in the menu (Off, Auto, On) after the next power-on.
  • Page 24 Alarms and warnings for refrigeration machines 200F, 201F, 300F Maximum compressor current exceeded. E431 Warning: No compressor current detected. E1431 Alarms and warnings for refrigeration machine 600F, 601F, 900F, 1001F Temperature sensor evaporator outlet defective (short circuit). E401 Temperature sensor evaporator outlet defective (break). E402 Evaporation pressure sensor defective (short circuit).
  • Page 25 Circulating pump motor overload protection. The circulating pump motor is protected from overloads. After a cooling phase the motor will restart automatically. If necessary the unit should be inspected by a JULABO service technician. JULABO Technical Service Phone: +49 (0) 07823 / 5166...
  • Page 26: Operation Of The Corio Cd Via The Usb Interface

    PC and CORIO CD are switched on. • Connect the CORIO CD and PC with the USB cable. The CORIO CD reports to the PC after the installation of the driver with the identifier "STMicroelectronics virtual COM port" COM port in Device Manager For comfortable operation, you can use the JULABO software EasyTemp.
  • Page 27 Operation of the CORIO CD via the USB interface Data logging Certain characteristic parameters can be read. To do this: 1. Attach the USB flash drive. 2. Start data logging using the key combination. Activation LO61 is indicated with 3. Use the same key combination to stop data logging. Deactivation is...
  • Page 28: Emptying The Bath Tank

    10 Emptying the bath tank Danger of scalds from hot bath fluid or hot drain tap. Please note the following when draining the bath fluid: • Hot bath fluid: Do not drain the bath fluid when it is hot. • Environmental Hazard: Refer to all regulations for disposing of bath fluids.
  • Page 29: Technical Data

    Technical data 11 Technical data 11.1 Technical data for circulator  Circulator CORIO Working temperature range 20 ... 150 °C Temperature stability ±0.03 °C Temperature setting Digital Temperature display Resolution °C ATC - Absolute Temperature Calibration 1-point Temperature control PID1 Heating capacity (at 230 V) Heating capacity (at 115 V) Heating capacity (at 100 V)
  • Page 30: Technical Data For Refrigeration Circulation Circulator

    11.2 Technical data for refrigeration circulation circulator Refrigeration circul. circulator CD-1001F °C -38 ... 100 Working temperature range °C ±0.03 Temperature stability Temperature display °C Resolution 1-point ATC – Absolute Temperat. Calibration PID1 Temperature control °C Refrigeration capacity 0.95 0.63 0.35 0.13 (medium ethanol)
  • Page 31: Refrigerant

    EN 378 for each kg of refrigerant. The refrigerant used and the quantity are stated on the type plate. Refrigerant used in relation to Limit value for 1 m JULABO volume [kg] 0.68 R134a 0.25 R404A 0.52...
  • Page 32: Materials Of Parts In Contact With The Bath Fluid

    • The operator undertakes to have maintenance, repair, service, recovery and recycling work carried out by certified personnel who have been authorized by JULABO. • All such work must be documented. The operator must keep records and archive them for at least five years. The records must be submitted to the relevant authority on request.
  • Page 33: Accessories

    Accessories 13 Accessories A wide selection of accessories is available for the following products at www.julabo.com for optimum adaption to your temperature control task. 13.1 For external connection • Bath fluids • Tubing • Shut-off valve • Barbed fittings •...
  • Page 34: Cleaning

    Seal the connectors. 15 Repair service Before asking for a service technician or returning a JULABO unit for repair, please contact our Technical Service Department. JULABO Technical Service...
  • Page 35: Warranty

    JULABO GmbH’s original invoice. JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.
  • Page 36: Waste Disposal

    16 Waste disposal 16.1 Packaging Packaging materials must be disposed of as prescribed by the current local regulations. 16.2 Unit In the European Economic Area (EEA) the disposal of waste equipment is regulated in the "Directive of the European Parliament and of the Council on Waste Electrical and Electronic Equipment (WEEE)".
  • Page 37: Ec Conformity

    EC conformity 17 EC conformity...
  • Page 38 Pos: 60 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Adresse @ 0 \mod_1 418 131 097 154_ 18.docx @ 768 0 @ @ 1...
  • Page 40 JULABO GmbH Gerhard-Juchheim-Strasse 1 77960 Seelbach / Germany Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 07823 / 2491 info.de@julabo.com www.julabo.com Changes without prior notification reserved. 28.03.2017...

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