Julabo Corio CD Operating Instructions Manual
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Julabo Corio CD Operating Instructions Manual

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1.800.561.8187
Pos: 2 /T echnische Do kum entation/Flash CORIO/Einhäng ethermostat CORIO C/Titelfoto C D @ 0 \mod_1 395 828 649 188_ 0.docx @ 4 299 @ @ 1
=== Ende d er L iste für Textm arke Inhalt1 ===
Immersion / Open Bath / Refrigerated Circulators
Operating Instructions
Important: keep original operating manual for future use.
1.951.0800-V3
www.
information@itm.com
.com

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Summary of Contents for Julabo Corio CD

  • Page 1 Pos: 2 /T echnische Do kum entation/Flash CORIO/Einhäng ethermostat CORIO C/Titelfoto C D @ 0 \mod_1 395 828 649 188_ 0.docx @ 4 299 @ @ 1 === Ende d er L iste für Textm arke Inhalt1 === Immersion / Open Bath / Refrigerated Circulators Operating Instructions Important: keep original operating manual for future use.

  • Page 2: Table Of Contents

    Table of contents 1 CORIO CD product overview ............. 5 ® 2 Intended use ..................5 3 Description ................... 6 4 Explanation of safety information ............. 7 Explanation of other information ............7 5 Safety instructions ................8 6 Operator's responsibility - safety instructions ....... 10 Requirements for the operating personnel ..........
  • Page 3 CORIO® CD product overview 12 Operation of the CORIO CD via the USB interface ......35 13 Emptying the bath tank..............37 14 Technical data ................... 38 14.1 Technical data for circulator ..............38 14.2 Technical data for refrigeration circulation circulator ......39 14.3 Refrigerant ....................
  • Page 4 Pos: 5 /T echnische Do kum entation/Flash CORIO/Glüc kwunsch - Einleitung @ 0 \mod_13 951 368 662 01_ 18.docx @ 416 1 @ @ 1 Congratulations. You have made an excellent choice. JULABO thanks you for the trust. This operating manual is designed to familiarize you with the operation of our units and their possible applications. Please read the operating manual carefully.

  • Page 5: Corio ® Cd Product Overview

    Units with pump connections allow the tempering tasks to be carried out in an external temperature control system. JULABO circulators are not designed for the direct temperature control of foods, semi-luxury foods and tobacco, or pharmaceutical and medical products.

  • Page 6: Description

    Description • These circulators are operated via the splash-proof keypad. The microprocessor technology allows the setpoint to be set, displayed and saved using the temperature display LED. • The PID temperature control automatically adjusts the heat supply to the requirements in the bath. •...

  • Page 7: Explanation Of Safety Information

    Explanation of safety information Explanation of safety information The operating manual contains warnings to increase safety when using the unit. The general warning sign, consisting of an equilateral triangle surrounding an exclamation sign and reproduced in various signal colors, is preceded by the signal words. "Warning of a dangerous situation".

  • Page 8: Safety Instructions

    Safety instructions It is important to follow these safety instructions to prevent personal injury and property damage. These instructions apply in addition to standard safety practices for working places. • Use PPE (safety gloves, safety shoes, safety goggles). • Transport the unit carefully. The interior of the unit can also be damaged by impacts or if it is dropped.
  • Page 9 Safety instructions • Monitor the heat expansion of the bath oils as the bath temperature rises. • Prevent water getting into hot bath oils. • Use suitable tubing. • Secure the tubing connections to prevent them sliding off. • Do not bend the bath fluid tubing. •...

  • Page 10: Operator's Responsibility - Safety Instructions

    Operator's responsibility - safety instructions Products manufactured by JULABO GmbH ensure safe operation when installed, operated and according to common safety regulations. This section explains the potential dangers which may occur when operating the unit and specifies the most important safety measures to prevent these dangers as far as possible.

  • Page 11: Operating The Unit

    If external units are connected Refer to the instructions in the manuals for the external units which you connect to the JULABO unit, particularly the safety instructions. The connection assignment of the plugs and the technical data for the products must be observed at all times.

  • Page 12: Control And Function Elements

    Control and function elements Front Rear Position Designation Main switch Four-digit temperature display LED, menu display Control indicator - alarm Edit keys Temperature setpoint increase or decrease Press the key briefly for step-by-step changes. Press and hold the key for fast change of setpoint. OK key 1.
  • Page 13 Control and function elements Mains connection: Integrated connector for voltage supply (mains cable included as accessory) Fuses: Miniature circuit-breaker CAN plug for connecting to the refrigeration machine. USB device interface (type B) for data transfer to the PC, for example for control tasks using the EasyTEMP software.
  • Page 14 Connection cable: Voltage supply, refrigeration machine  circulator Electrical connection: Integrated connector to supply power to the circulator Electrical connection: Integrated connector to supply power to the refrigeration circulator Drain cock and drain port (behind ventilation grille) Caps (connectors for the cooling coil) Accessories, included in the supply Main cable for voltage supply for the refrigeration machine (23) and circulator (11)

  • Page 15: Installation Of The Circulator

    Preparations for operating the device Installation of the circulator Danger of scalding due to leaks from the baths The JULABO plastic baths are not solvent-resistant. JUALBO plastic bath tanks are for water at a working temperature range from +20°C to +100°C.
  • Page 16 A range of accessories is available for various applications: • Bath clamp (for securing the circulator to baths) • Bracket (for securing the circulator to JULABO refrigeration machines) • Pump set (for connecting external applications) • Cooling coil (for operating close to ambient temperature) •...
  • Page 17 Preparations for operating the device Bracket, order No. 9970177 Installation on the circulator • Slide the bracket over the heater and pump on to the circulator • Push the end of the tubing on the "OUT" side on to the outlet port on the pump.
  • Page 18 Connect an external system (also applies to bracket) • Remove the union nuts and sealing plates from the pump connectors. • The hose connectors can be used for tubing with M16x1 connections in this state. • Secure barbed fittings to the union nuts. •...

  • Page 19: Open Bath Tanks

    Preparations for operating the device Open bath tanks Open JULABO baths can be combined with JULABO circulators from the CORIO product series. When combined with these circulators they are designed for controlling the temperature of liquid media recommended by JULABO. The circulators are mounted on the baths using bath attachment clamps, for example.
  • Page 20 Type Order numbers 9903427 9903433 9903439 Temperature range °C +20 ... +150 Approx. weight 17.6 14.6 Dimensions (WxDxH*) 38x58x47 91x36x43 54x34x57 Useful bath opening (WxLxD) 30x35x20 66x32x15 33x30x30 Filling volume, Min...Max 17.0 … 27.0 26.0 … 39.0 35.0 …41.0 Material Parts in contact with the bath fluid: Stainless steel * With CORIO circulators Bath covers...

  • Page 21: Closed Stainless Steel Bath Tanks

    Closed stainless steel bath tanks Closed stainless steel bath tanks Intended use JULABO BC4, BC6, BC12 and BC26 closed stainless steel baths can be combined with JULABO circulators from the CORIO product series. When combined with these circulators they are designed for controlling the temperature of JULABO recommend liquid media.
  • Page 22 Technical details for basic refrigeration baths The bracket is required for installation on the circulator. Type 200F 201F 300F 600F Order No. 9461701 9461702 9461703 9461704 Temperature range °C -20…150 -20…150 -25…150 -35…150 Weight 26,0 25,0 28,0 36,0 Dimensions (WxDxH*) 23x39x65 44x41x44 24x42x66...

  • Page 23: Bath Fluids

    Danger of burns and property damage if unsuitable bath fluid is used. • Only use thermal oils which are recommended by JULABO. The viscosity of the oil is tailored to the pump capacity. • Refer to the safety data sheet of the bath fluid, particularly its flash point.
  • Page 24 Unsuitable bath fluids. JULABO cannot accept any liability for damage caused by the selection of an unsuitable bath fluid. Unsuitable products include bath fluids which • are highly viscous (much higher than recommended at the relevant working temperature). • tend to crack.

  • Page 25: Temperature Control For External Connected Systems

    Closed stainless steel bath tanks Temperature control for external connected systems Danger from the incorrect use of external connected systems. Unsuitable materials may cause the failure of the system. Check the externally connected systems for the following: • Compression strength. •...

  • Page 26: Tubing

    The tubing must be replaced at regular intervals if they are in constant use. We recommend that you select suitable tubing on the JULABO homepage. Pos: 31 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Inbetriebnahm e - Netzspannung, ausführliche W arnung @ 0\mod_14 092 184 505 61_1 8.docx @ 6 763 @ 1 @ 4 1.800.561.8187...

  • Page 27: Commissioning

    CAN connection cable to transfer data. Pos: 32 /T echnische Dokum entation/Flash CORIO/Warnung heiß e Oberfläche @ 0\mod_ 138 968 608 832 0_18 .docx @ 36 68 @ @ 1 What should be observed when operating the JULABO temperature control unit? •...

  • Page 28: Excess Temperature And Low Level Safety Devices

    10.1 Excess temperature and low level safety devices The safety devices are not affected by the control circuit. When they trip all actors are permanently shut down. The alarm is displayed optically and acoustics with a continuous signal tone and the reason for the alarm is shown on the display as a number. Pos: 33.2 /Technische Do kumen tation/F lash CORIO/Übertemperatur-, Untern iveau-Schutzein richtung -Warnung @ 0 \mod_1 389 688 599 281 _18.doc x @ 37 34 @ @ 1 Danger from damaged safety devices Possible serious consequences for personnel and working areas.

  • Page 29: Pump Settings

    Commissioning Filling process • Ensure that the drain valve is closed. Turn the knurled screw. • Carefully insert bath fluid - never allow bath fluid to get inside the circulator. • Do not exceed the maximum bath capacity (see Technical Data). •...

  • Page 30: Adjusting Of Temperature Setpoint

    Start • 28. 3 Press OK for approx. 1 second. The current bath temperature will be shown on LED temperature display. Stop • Press OK for approx. 1 second. • Switch off the unit with the circulator's mains power switch. Pos: 38 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Temp eratu r-Sollwerteinstellung @ 0\mod_ 140 921 845 552 2_18 .docx @ 69 61 @ 2 @ 1 10.5 Adjusting of temperature setpoint Factory setting: 10 °C...

  • Page 31: Switch Autostart On And Off

    Commissioning Press the key. 4. The bath will be heated to 50.0°C. When the setpoint is reached, allow the bath temperature to settle for approx. 3 minutes. 5. Start the calibration: Press the “Service” and the key together until the comma in the display starts to flash.

  • Page 32: Error Messages / Possible Causes Of Faults

    (e.g. by a defective connection cable), the error message „E 61“ is generated. By pressing the „OK“ key, the alarm is acknowledged. The Corio CD continues operating purely as heating circulator until the next interruption of the power supply (power-off). When the fault has been repaired, the Corio CD controls the refrigeration unit according to the settings in the menu (Off, Auto, On) after the next power-on.
  • Page 33 Internal error. Contact JULABO Service Department. E 72 Warning: Internal error. Contact JULABO Service Department. E 80 Warning: Update error (incorrect hex file). Contact JULABO Service E 82 Department. Warning: Excessive power consumption via USB interface (<300 mA). E 83 The self-locking alarm is still active.
  • Page 34 If necessary the unit should be inspected by a JULABO service technician. Pos: 42 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/B etrieb U SB - PC @ 1\mod_14 303 928 772 54_1 8.docx @ 8 190 @ 1 @ 1 1.800.561.8187...

  • Page 35: Operation Of The Corio Cd Via The Usb Interface

    PC and CORIO CD are switched on. • Connect the CORIO CD and PC with the USB cable. The CORIO CD reports to the PC after the installation of the driver with the identifier "STMicroelectronics virtual COM port" COM port in Device Manager For comfortable operation, you can use the JULABO software EasyTemp.
  • Page 36 Data logging Certain characteristic parameters can be read. To do this: 1. Attach the USB flash drive. 2. Start data logging using the key combination. Activation is indicated with LO61. 3. Use the same key combination to stop data logging. Deactivation is LO60 indicated with Cold Mode:...

  • Page 37: Emptying The Bath Tank

    Emptying the bath tank 13 Emptying the bath tank Danger of scalds from hot bath fluid or hot drain tap. Please note the following when draining the bath fluid: • Hot bath fluid: Do not drain the bath fluid when it is hot. •...

  • Page 38: Technical Data

    14 Technical data 14.1 Technical data for circulator  Circulator CORIO Working temperature range 20 ... 150 °C Temperature stability ±0.03 °C Temperature setting Digital Temperature display Resolution °C ATC - Absolute Temperature Calibration 1-point Temperature control PID1 Heating capacity (at 230 V) Heating capacity (at 115 V) Heating capacity (at 100 V) 100 V /...

  • Page 39: Technical Data For Refrigeration Circulation Circulator

    Technical data 14.2 Technical data for refrigeration circulation circulator CORIO refrigeration circulator CORIO CD-200F CORIO CD-201F -20 ... 150 -20 ... 150 Working temperature range °C ±0.03 Temperature stability °C Temperature display Setting/Display resolution °C 1-point ATC – Absolute Temperature...
  • Page 40 Refrigeration circulator CORIO CD-300F CORIO CD-600F Working temperature range °C -25 ... 150 -30 ... 150 Temperature stability °C ±0.03 Temperature display Resolution °C ATC – Absolute Temperature 1-point Calibration Temperature control PID1 Refrigeration capacity °C (Medium ethanol) 0.31 0.28 0.11...
  • Page 41 Technical data Refrigeration circulator CORIO CD-601F CORIO CD-900F Working temperature range °C -40 ... 150 -40 ... 150 Temperature stability °C ±0.03 Temperature display Resolution °C ATC – Absolute Temperat. Calibration 1-point Temperature control PID1 °C Refrigeration capacity 0.35 0.55 (Medium ethanol) °C...

  • Page 42: Refrigerant

    EN 378 for each kg of refrigerant. The refrigerant used and the quantity are stated on the type plate. Refrigerant used in relation to Limit value for 1 m JULABO volume [kg] 0.68 R134a 0.25 R404A 0.52...
  • Page 43 • The operator undertakes to have maintenance, repair, service, recovery and recycling work carried out by certified personnel who have been authorized by JULABO. • All such work must be documented. The operator must keep records and archive them for at least five years. The records must be submitted to the relevant authority on request.

  • Page 44: Materials Of Parts In Contact With The Bath Fluid

    15 Materials of parts in contact with the bath fluid 15.1 Circulator Description Material Motor 1.4301 Pump Heater 1.4404 / 316L Sensor 2xPt 100 metal, fitted 1.4571 Sensor connection 1.4301 Float 1.4401 Float pipe 1.4571 Spring hinge clamp 1.1248, coated Tubing FPM / FKM Pos: 55 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Zubehör @ 0\mod_ 142 426 746 469 1_18 .docx @ 79 00 @ 1 22 @ 1...

  • Page 45: Maintenance, Cleaning, Storage

    Maintenance, cleaning, storage 17 Maintenance, cleaning, storage Danger of injury during maintenance, repair and transport Danger from mains voltage. • Have all service and repair work carried out by authorized specialists only. • Switch off the unit and pull the plug, - before starting any cleaning work, - before carrying out any service or repair work or - before moving the unit.

  • Page 46: Storage

    Seal the connectors. 19 Repair service Before asking for a service technician or returning a JULABO unit for repair, please contact our Technical Service Department. If you return a unit to JULABO: •...

  • Page 47: Warranty

    JULABO GmbH’s original invoice. JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.

  • Page 48: Waste Disposal

    20 Waste disposal 20.1 Packaging Packaging materials must be disposed of as prescribed by the current local regulations. 20.2 Unit In the European Economic Area (EEA) the disposal of waste equipment is regulated in the "Directive of the European Parliament and of the Council on Waste Electrical and Electronic Equipment (WEEE)".

  • Page 49: Ec Conformity

    EC conformity 21 EC conformity 1.800.561.8187 information@itm.com www. .com...
  • Page 50 1.800.561.8187 information@itm.com www. .com...
  • Page 51 EC conformity 1.800.561.8187 information@itm.com www. .com...
  • Page 52 1.800.561.8187 information@itm.com www. .com...
  • Page 53 EC conformity 1.800.561.8187 information@itm.com www. .com...
  • Page 54 1.800.561.8187 information@itm.com www. .com...
  • Page 55 EC conformity Pos: 60 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Adresse @ 0 \mod_1 418 131 097 154_ 18.docx @ 768 0 @ @ 1 1.800.561.8187 information@itm.com www. .com...

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Corio cd-200f

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