Julabo CORIO CD Operating Instructions Manual
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Julabo CORIO CD Operating Instructions Manual

Immersion / open bath / refrigerated circulators
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Pos: 2 /T echnische Do kum entation/Flash CORIO/Einhäng ethermostat CORIO C/Titelfoto C D @ 0 \mod_1 395 828 649 188_ 0.docx @ 4 299 @ @ 1
=== Ende d er L iste für Textm arke Inhalt1 ===
Immersion / Open Bath / Refrigerated Circulators
Operating Instructions
Important: keep original operating manual for future use.
1.951.0800-V0

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Summary of Contents for Julabo CORIO CD

  • Page 1 Pos: 2 /T echnische Do kum entation/Flash CORIO/Einhäng ethermostat CORIO C/Titelfoto C D @ 0 \mod_1 395 828 649 188_ 0.docx @ 4 299 @ @ 1 === Ende d er L iste für Textm arke Inhalt1 === Immersion / Open Bath / Refrigerated Circulators Operating Instructions Important: keep original operating manual for future use.

  • Page 2: Table Of Contents

    Table of contents 1 CORIO ® CD product overview ............. 5 2 Intended use ..................5 3 Description ................... 6 4 Explanation of safety information ............. 7 Explanation of other information ............7 5 Safety instructions ................8 6 Operator's responsibility - safety instructions ....... 10 Requirements for the operating personnel ..........
  • Page 3 12 Operation of the CORIO CD via the USB interface ......36 13 Emptying the bath tank..............38 14 Technical data ................... 39 14.1 Technical data for circulator ..............39 14.2 Technical data for refrigeration circulation circulator ......40 15 Materials of parts in contact with the bath fluid ......42 15.1 Circulator ....................
  • Page 4 Congratulations. You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual is designed to familiarize you with the operation of our units and their possible applications. Please read the operating manual carefully.

  • Page 5: Corio ® Cd Product Overview

    Units with pump connections allow the tempering tasks to be carried out in an external temperature control system. JULABO circulators are not designed for the direct temperature control of foods, semi-luxury foods and tobacco, or pharmaceutical and medical products.

  • Page 6: Description

    Pos: 9 /T echnische Do kum entation/Flash CORIO/CORIO_CD_GESAMT /B eschreibung Th ermostat C D @ 0 \mod_ 140 921 844 6802 _18.doc x @ 66 09 @ 1 @ 1 Description • These circulators are operated via the splash-proof keypad. The microprocessor technology allows the setpoint to be set, displayed and saved using the temperature display LED.

  • Page 7: Explanation Of Safety Information

    Explanation of safety information Pos: 12 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Erklärung Sicherheits- und andere Hinw eise @ 0\mod_ 140 921 844 901 7_1 8.docx @ 6 697 @ 12 @ 1 Explanation of safety information The operating manual contains warnings to increase safety when using the unit.

  • Page 8: Safety Instructions

    Safety instructions It is important to follow these safety instructions to prevent personal injury and property damage. These instructions apply in addition to standard safety practices for working places. • It is essential that you read the user information before starting the unit.
  • Page 9 Safety instructions • Empty the unit completely before transporting it. • Transport the unit carefully. The interior of the unit can also be damaged by impacts or if it is dropped. Pos: 14 /T echnische Dokum entation/Flash CORIO/Veran twortung des B etreibers Therm. Kl. 3, brennbar @ 0\mod_ 139 504 675 414 7_1 8.docx @ 4 104 @ 122 2 @ 1...

  • Page 10: Operator's Responsibility - Safety Instructions

    Operator's responsibility - safety instructions Products manufactured by JULABO GmbH ensure safe operation when installed, operated and according to common safety regulations. This section explains the potential dangers which may occur when operating the unit and specifies the most important safety measures to prevent these dangers as far as possible.

  • Page 11: Operating The Unit

    Operator's responsibility - safety instructions Operating the unit The bath may not be filled with flammable materials. Fire hazard! Chemical dangers may occur, depending on the bath medium. Refer to all warnings on the substances used (bath fluids) and in the relevant instructions (safety data sheets).
  • Page 12 If external units are connected Refer to the instructions in the manuals for the external units which you connect to the JULABO unit, particularly the safety instructions. The connection assignment of the plugs and the technical data for the products must be observed at all times.

  • Page 13: Control And Function Elements

    Control and function elements Control and function elements Front Rear Position Designation Main switch Four-figure temperature display LED, menu display Control indicator - alarm Editi keys Temperature setpoint increase or decrease Press the key briefly for step-by-step changes. Press and hold the key for fast change of setpoint. OK key 1.
  • Page 14 Electrical connection: Integrated connector plug for voltage supply (mains cable in accessories) Fuses: Miniature circuit-breaker CAN plug for connecting to the refrigeration machine. USB device interface (type B) for data transfer to the PC, for example for control tasks using the EasyTEMP software. Pump connection: Return, M16x1, external Pump connection: Supply,...
  • Page 15 Control and function elements Connection cable: Voltage supply, refrigeration machine  circulator Electrical connection: Integrated connector to supply power to the circulator Electrical connection: Integrated connector to supply power to the refrigeration circulator Drain cock and drain port (behind ventilation grille) Caps (connectors for the cooling coil) Accessories, included in the supply 2x Main cable for voltage supply for the...

  • Page 16: Installation Of The Circulator

    Installation of the circulator Danger of scalding due to leaks from the baths The JULABO plastic baths are not solvent-resistant. JUALBO plastic bath tanks are for water at a working temperature range from +20°C to +100°C. Do not contaminate the bath fluid with solvents.
  • Page 17 Preparations for operating the device Bath attachment clamp, order No. 9970420 • Pay special attention to the circulator's immersion depth (see Technical data) when selecting the bath. • Place the bath on a flat surface on a mat made of non-flammable material.
  • Page 18 • Secure barbed fittings to the union nuts. • Connect tubing and secure them with tube clamps to prevent them sliding off. • Connect the tubing for the supply and return to the pump connectors and the external consumer and secure them with tube clamps.

  • Page 19: Open Bath Tanks

    Pos: 22 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Of fen e Badg ef äße (bxhxt) @ 0 \mod_1 424 251 016 879 _18.doc x @ 78 60 @ 2 @ 1 Open bath tanks Open JULABO baths can be combined with JULABO circulators from the CORIO product series. When combined with these circulators they are designed for controlling the temperature of liquid media recommended by JULABO.
  • Page 20 Technical details for transparent bath tanks Type BT19 BT27 Order numbers 9901305 9901309 9901319 9901327 +20 ... +100 Temperature range °C Approx. weight 23 x 38 x 38 32 x 38 x 38 38 x 58 x 38 38 x 58 x 43 Dimensions (WxDxH*) 15 x 15 x 15 23 x 15 x 15...
  • Page 21 Preparations for operating the device Type Order numbers 9903427 9903433 9903439 Temperature range °C +20 ... +150 Approx. weight 17.6 14.6 Dimensions (WxDxH*) 38x58x47 91x36x43 54x34x57 Useful bath opening (WxLxD) 30x35x20 66x32x15 33x30x30 Filling volume, Min...Max 19.5 … 22.0 26.0 … 30.0 35.0 …41.0 Material Parts in contact with the bath fluid: Stainless steel...

  • Page 22: Closed Stainless Steel Bath Tanks

    Closed stainless steel bath tanks Intended use JULABO BC4, BC6, BC12 and BC26 closed stainless steel baths can be combined with JULABO circulators from the CORIO product series. When combined with these circulators they are designed for controlling the temperature of JULABO recommend liquid media.

  • Page 23: Bath Fluids

    Set the excess temperature protector correctly. • Always store bath fluid so that it cannot harm the environment. There is a selection of recommended bath fluids on the JULABO homepage at www.julabo.com. Do not exceed the maximum viscosity of 50 mm /s when you select your product.
  • Page 24 Unsuitable bath fluids. JULABO cannot accept any liability for damage caused by the selection of an unsuitable bath fluid. Unsuitable products include bath fluids which • are highly viscous (much higher than recommended at the relevant working temperature). • tend to crack.

  • Page 25: Temperature Control For External Connected Systems

    Closed stainless steel bath tanks Temperature control for external connected systems Danger from the incorrect use of external connected systems. Unsuitable materials may cause the failure of the system. Check the externally connected systems for the following: • Compression strength. •...

  • Page 26: Tubing

    The tubing must be replaced at regular intervals if they are in constant use. We recommend that you select suitable tubing on the JULABO homepage. Pos: 30 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Inbetriebnahm e - Netzspannung, ausführliche W arnung @ 0\mod_14 092 184 505 61_1 8.docx @ 6 763 @ 1 @ 1...

  • Page 27: Commissioning

    CAN connection cable to transfer data. Pos: 31 /T echnische Dokum entation/Flash CORIO/Warnung heiß e Oberfläche @ 0\mod_ 138 968 608 832 0_18 .docx @ 36 68 @ @ 1 What should be observed when operating the JULABO temperature control unit? •...

  • Page 28: Excess Temperature And Low Level Safety Devices

    10.1 Excess temperature and low level safety devices The safety devices are not affected by the control circuit. When they trip all actors are permanently shut down. The alarm is displayed optically and acoustics with a continuous signal tone and the reason for the alarm is shown on the display as a number. Pos: 32.2 /Technische Do kumen tation/F lash CORIO/Übertemperatur-, Untern iveau-Schutzein richtung -Warnung @ 0 \mod_1 389 688 599 281 _18.doc x @ 37 34 @ @ 1 Danger from damaged safety devices Possible serious consequences for personnel and working areas.

  • Page 29: Pump Settings

    Commissioning Filling process • Ensure that the drain cock is closed. Turn the knurled screw. • Carefully insert bath fluid - never allow bath fluid to get inside the circulator. • Do not exceed the maximum bath capacity (see Technical Data). •...

  • Page 30: Adjusting Of Temperature Setpoint

    Start • Press OK for approx. 4 seconds. 28. 3 The current bath temperature will be shown on LED temperature display. Stop • Press OK for approx. 4 seconds. • Switch off the unit with the circulator's mains power switch. Pos: 36 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Temp eratu r-Sollwerteinstellung @ 0\mod_ 140 921 845 552 2_18 .docx @ 69 61 @ 2 @ 1 10.5 Adjusting of temperature setpoint Factory setting: 10 °C...

  • Page 31: Atc - Absolute Temperature Calibration (1-Point Calibration)

    Commissioning 10.6 ATC - Absolute Temperature Calibration (1-point calibration) 1-point calibration: The temperature sensor can be calibrated at any value in the working temperature range. Place a calibrated thermometer (resolution: 0.01 °C) in the center of the bath to measure the actual bath temperature. Switch on the circulator at its mains switch Set the required calibration value as described in "Adjusting temperature setpoint"...

  • Page 32: Switch Autostart On And Off

    10.7 Switch Autostart on and off The AUTOSTART function allows the device to be started as soon as the main switch is pressure, which in turn allows you to use a timer. Uncontrolled device start If circulators are started using "AUTOSTART", ensure that even if it is started accidentally, for example after a power outage, it does not pose a danger to personnel or equipment.

  • Page 33: Error Messages / Possible Causes Of Faults

    The Corio CD continues operating purely as heating circulator until the next interruption of the power supply (power-off). When the fault has been repaired, the Corio CD controls the refrigeration unit according to the settings in the menu (Off, Auto, On) after the next power-on.
  • Page 34 Internal error. Contact JULABO Service Department. E 72 Warning: Internal error. Contact JULABO Service Department. E 80 Warning: Update error (incorrect hex file). Contact JULABO Service E 82 Department. Warning: Excessive power consumption via USB interface (<300 mA). E 83 The self-locking alarm is still active.
  • Page 35 Faults which are not displayed: Circulating pump motor overload protection. The circulating pump motor is protect from overloads. After a cooling phase the motor will restart automatically. If necessary, the unit should be inspected by a JULABO service technician. JULABO Technical Service Phone:...

  • Page 36: Operation Of The Corio Cd Via The Usb Interface

    PC and CORIO CD are switched on. • Connect the CORIO CD and PC with the USB cable. The CORIO CD reports to the PC after the installation of the driver with the identifier "STMicroelectronics virtual COM port" COM port in Device Manager For comfortable operation, you can use the JULABO software EasyEcho or EasyTemp.
  • Page 37 Operation of the CORIO CD via the USB interface Data logging Certain characteristic parameters can be read. To do this: 1. Attach the USB flash drive. 2. Start data logging using the key combination. Activation is indicated with LO61 3. Use the same key combination to stop data logging.

  • Page 38: Emptying The Bath Tank

    13 Emptying the bath tank Danger of scalds from hot bath fluid or hot drain tap. Please note the following when draining the bath fluid: • Hot bath fluid: Do not drain the bath fluid when it is hot. • Environmental Hazard: Refer to all regulations for disposing of bath fluids.

  • Page 39: Technical Data

    Technical data 14 Technical data 14.1 Technical data for circulator  Circulator CORIO 20 ... 150 Working temperature range °C ±0.03 Temperature stability °C Digital Temperature setting Temperature display Resolution °C 1-point ATC - Absolute Temperature Calibration PID1 Temperature control Heating capacity (at 230 V) Heating capacity (at 115 V) Heating capacity (at 100 V)

  • Page 40: Technical Data For Refrigeration Circulation Circulator

    14.2 Technical data for refrigeration circulation circulator CORIO refrigeration circulator 200F 201F -30 ... 150 -20 ... 150 Working temperature range °C ±0.03 Temperature stability °C Temperature display Setting/Display resolution °C 1-point ATC – Absolute Temperature PID1 Temperature control Heating capacity, at 230 V at 115 V at 100 V...
  • Page 41 Technical data Refrigeration circulator 300F 600F -25 ... 150 -30 ... 150 Working temperature range °C ±0.03 Temperature stability °C Temperature display Resolution °C 1-point ATC – Absolute Temp.Calibration PID1 Temperature control Heating capacity, at 230 V at 115 V 0.75 at 100 V Refrigeration capacity...

  • Page 42: Materials Of Parts In Contact With The Bath Fluid

    All data refer to rated voltage and rated frequency Ambient temperature 20 °C Subject to technical changes. Pos: 44 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Techn_ Daten_ Umgebung @ 0 \mod_14 092 982 150 54_ 18.docx @ 731 1 @ @ 1 Safety precautions to IEC 61010-2-010: Excess temperature protection, adjustable 0°C ...

  • Page 43: Accessories

    Accessories 16 Accessories A wide selection of accessories is available for the following products at www.julabo.com for optimum adaption to your temperature control task. 16.1 For external connection • Bath fluids • Tubing • Shut-off valve • Barbed fittings •...

  • Page 44: Cleaning

    17.2 Cleaning Use low surface tension water (for example soap suds) to clean the bath and the functional parts of the circulator which are immersed in it. Clean the exterior device with a cloth and low surface tension water. The circulator is designed for continuous use under normal conditions. Regular maintenance work is not required.

  • Page 45: Storage

    Seal the connectors. 19 Repair service Before asking for a service technician or returning a JULABO unit for repair, please contact our Technical Service Department. JULABO Technical Service...

  • Page 46: Waste Disposal

    JULABO GmbH’s original invoice. JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.

  • Page 47: Ec Conformity

    EC conformity 21 EC conformity...
  • Page 49 EC conformity...
  • Page 51 EC conformity Pos: 51 /T echnische Dokum entation/Flash CORIO/CORIO_CD_ GESAM T/Adresse @ 0 \mod_1 418 131 097 154_ 18.docx @ 768 0 @ @ 1...
  • Page 52 JULABO GmbH Eisenbahnstrasse 45 77960 Seelbach / Germany Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 07823 / 2491 info.de@julabo.com www.julabo.com Changes without prior notification reserved. 07.08.2015 === Ende d er L iste für Textm arke Inhalt2 =...

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