Ingersoll-Rand ARO SD15 A Series Operator's Manual
Ingersoll-Rand ARO SD15 A Series Operator's Manual

Ingersoll-Rand ARO SD15 A Series Operator's Manual

1-1/2” fda sanitary diaphragm pump

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OPERATOR'S MANUAL
INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE
1-1/2" FDA SANITARY DIAPHRAGM PUMP
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
Refer to Model Description Chart to match the pump materi-
al options.
637582-XXX for fluid section with seat repair kits information
(see page 6).
637582-XX for fluid section without seat repair kits informa-
tion (see page 6).
NOTE: This kit also contains several air motor seals which will
need to be replaced.
637584 for air section repair (see page 8).
637585-X for major air valve assembly (see page 10).
637542-X-X for Solenoid Valve Block assembly (see page 2).
PUMP DATA
Models . . . . . . . . . . see Model Description Chart for "-XXX".
Pump Type . . . . . . Metallic Air Operated Double Diaphragm
Material . . . . . . . . . see Model Description Chart
Weight
SD15S-XXX-XXX-AXX . . . . . . . . 72.3 lbs (32.8 kgs)
SD15R-XXX-XXX-AXX . . . . . . . . . 60.18 lbs (27.3 kgs)
Maximum Air Inlet
Pressure . . . . . . . . . . . . . . . . . . . . . . 120 psig (8.3 bar)
Maximum Material Inlet
Pressure . . . . . . . . . . . . . . . . . . . . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . 120 psig (8.3 bar)
Maximum Flow Rate . . . . . . . . . . 123 gpm (465.6 lpm)
Displacement / Cycle
@ 100 psig . . . . . . . . . . . . . . . . . . . . 0.617 gal. (2.34 lit.)
Maximum Particle Size . . . . . . . 1/4" dia. (6.4 mm)
Maximum Temperature Limits
(diaphragm / ball / seal material)
Santoprene® . . . . . . . . . . . . . . . . . -40 to 225° F (-40° to 107° C)
PTFE . . . . . . . . . . . . . . . . . . . . . . . . . 40 to 225° F (4° to 107° C)
Dimensional Data . . . . . . . . . . . . . see page 15
Mounting Dimension . . . . . . . . . see page 15
Noise Level @ 70 psig, 60 cpm 80.6 dB(A)
 The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LA
S1.13-1971, CAGI-PNEUROP S5.1 using four microphone locations.
INGERSOLL RAND COMPANY INC
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276
FAX (800) 892-6276
arozone.com
1:1 RATIO (METALLIC)
OPERATING OR SERVICING THIS EQUIPMENT.
) to meet the intent of ANSI
eq
© 2024
SD15X-XXX-XXX-AXX
SD15S-XXX-XXX-AXX
SD15R-XXX-XXX-AXX
Figure 1
RELEASED:
11-8-24
(REV: A)

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Summary of Contents for Ingersoll-Rand ARO SD15 A Series

  • Page 1 OPERATOR’S MANUAL SD15X-XXX-XXX-AXX INCLUDING: OPERATION, INSTALLATION AND MAINTENANCE RELEASED: 11-8-24 (REV: A) 1-1/2” FDA SANITARY DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS Refer to Model Description Chart to match the pump materi- al options.
  • Page 2: Model Description Chart

    MODEL DESCRIPTION CHART Pump Type SD - Electronic Interface Air Operated Diaphragm Pump Size 15 - 1-1/2” Diaphragm Pump Center Section Material R - Polypropylene S - Stainless Steel Fluid Connection C - 1-1/2” Sanitary Flange Fluid Caps and Manifold Material S - 316L Stainless Steel Hardware Material S - Stainless Steel...
  • Page 3: Operating And Safety Precautions

    OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. Disconnect air supply line and relieve pressure from EXCESSIVE AIR PRESSURE HAZARDOUS MATERIALS the system by opening dispensing valve or device and STATIC SPARK HAZARDOUS PRESSURE / or carefully and slowly loosening and removing out- let hose or piping from pump.
  • Page 4: General Description

    Replacement warning labels are available Piping must be adequately supported. Do not use the NOTICE upon request: “Static Spark & Diaphragm Rupture” pn pump to support the piping. \ 94080. Use flexible connections (such as hose) at the suction and For best sealing results, use a standard san- discharge.
  • Page 5: Fluid Section Reassembly

    FLUID SECTION REASSEMBLY Reassemble in reverse order. Refer to the torque require- NOTE: For PTFE one-piece composite diaphragm SPECIAL ments on page 7. INSTRUCTIONS. Refer page 16-21 for more detailed IN- Clean and inspect all parts. Replace worn or damaged STALLATION SEQUENCES: Apply 5-8 psig of air pressure to parts with new parts as required.
  • Page 6 PARTS LIST / SD15X-XXX-XXX-AXX FLUID SECTION FLUID SECTION SERVICE KITS (637582 -XXX or 637582 -XX) For Fluid Kits With Seats:  637582-XXX Fluid Section Service Kits include: Seats (see SEAT Option, refer to -XXX in chart below), Balls (see BALL Option, refer to -XXX in chart below), DIAPHRAGMS (See “Diaphragm Options”, refer to -XXX in Service Kit chart below), and items 19, 70, 175, and 180 (listed below) plus 174 and 94276 Lubriplate FML-2 grease (page 8).
  • Page 7 PARTS LIST / SD15X-XXX-XXX-AXX FLUID SECTION COLOR CODE Material Diaphragm Ball Color Color Medical Grade Natural Natural Santoprene Santoprene Green (backup) PTFE White White FOR THE AIR MOTOR 175 SECTION, 70 SEE PAGES 8 and 10. 70 1 144 175 144...
  • Page 8 PARTS LIST / SD15X-XXX-XXX-AXX AIR MOTOR SECTION  Indicates parts included in 637584 air section service kit shown below and items (70), (144), (175) and (180) shown on page 6. Item Description (size) Qty Part No. Item Description (size) Qty Part No. Center Body (1) 97026-1 233 Adapter Plate...
  • Page 9: Troubleshooting

    AIR MOTOR SECTION SERVICE MAJOR VALVE REASSEMBLY Service is divided into two parts - 1. Pilot Valve, 2. 1. Install new (138 and 139) “U” cups on (111) spool. NOTE: Major Valve. LIPS MUST FACE EACH OTHER. GENERAL REASSEMBLY NOTES: 2.
  • Page 10 PARTS LIST / SD15X-XXX-XXX-AXX AIR MOTOR SECTION 172 171 174 PILOT VALVE PART GROUP 168 169 173 173  166 132 174  ™)134 176  141 200 105(™ Insert screwdriver here to remove (233) adapter plate. MAJOR VALVE Insert screwdriver here to remove (233) adapter plate.
  • Page 11 ELECTRONIC INTERFACE GENERAL DESCRIPTION This electronic interface includes options for solenoid control, The leak detection option incorporates an optical fluid sensor end of stroke feedback, leak detection (diaphragm failure), in each air chamber to provide a signal when a diaphragm cycle counting on the major valve, and a ported motor with has failed and fluid is leaking through the pump.
  • Page 12 ELECTRONIC INTERFACE PART LIST 419 For SD15S-XXX-XXX-AXX models LUBRICATION / SEALANTS   Apply Lubriplate FML-2 grease (94276) to all “O” rings, “U” cups and mating parts. 419 For SD15R-XXX-XXX-AXX models Figure 4 Page 12 of 24 SD15X-XXX-XXX-AXX (en)
  • Page 13 NON - HAZARDOUS DUTY END OF STROKE With End of Stroke feedback, the End of stroke sensor detects when the diaphragm rod has reached the end of each stroke. This allows closed loop control of the diaphragm pump, verifying each stroke is complete. End of Stroke / Cycle Sensor Pinout, M12 Connector CABLE ASSEMBLY WIRING COLORS: PIN 1...
  • Page 14 NON - HAZARDOUS DUTY END OF STROKE GENERAL DESCRIPTION The Leak Detection Sensor components must be installed by a qualified electrician in compliance with all national, An ARO® diaphragm pump equipped with the ARO Leak state and local codes and regulations to reduce the risk of Detection Sensor warns of a diaphragm failure by sensing electrical shock or other serious injury during installation the presence of liquid in the air chamber of the pump.
  • Page 15: Dimensional Data

    DIMENSIONAL DATA NOTE: Sanitary ange dimensions per 2 inch ASME BPE-2012 and ISO 2852-1993 51 mm. Air Exhaust Port 3/4"-14 NPT 10.000” 9.000” 4X (.500”) Slot 11.750” 14.040” Material Outlet 10.130” 2" TRI-Clamp Air Inlet 1/2"-14 NPT 21.675” 20.415” 11.299” 2.750”...
  • Page 16: Installation Sequence

    INSTALLATION SEQUENCE (FOR PTFE COMPOSITE DIAPHRAGMS ONLY) Page 16 of 24 SD15X-XXX-XXX-AXX (en)
  • Page 17 PN 97452 1” x 0.5” (25.4 mm x 12.7 mm) 0.13 6-8 psig SD15X-XXX-XXX-AXX (en) Page 17 of 24...
  • Page 18 Page 18 of 24 SD15X-XXX-XXX-AXX (en)
  • Page 19 SD15X-XXX-XXX-AXX (en) Page 19 of 24...
  • Page 20 0.13 6-8 psig Page 20 of 24 SD15X-XXX-XXX-AXX (en)
  • Page 21 PN 97452 1” x 0.5” (25.4 mm x 12.7 mm). SD15X-XXX-XXX-AXX (en) Page 21 of 24...
  • Page 22 Page 22 of 24 SD15X-XXX-XXX-AXX (en)
  • Page 23 SD15X-XXX-XXX-AXX (en) Page 23 of 24...
  • Page 24 PN 97999-2124 Page 24 of 24 SD15X-XXX-XXX-AXX (en)

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Aro sd15s a seriesAro sd15r a series

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