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Jet BD-10VS Operating Manual

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BD-10VS
Original:
GB
Operating Instructions
OPERATING MANUAL LATHE
JPW Tool Group Hong Kong Limited
98 Granville Road, Tsimshatsui East, Kowloon, Hong Kong, PRC
www.jettools.com
Импортёр в РФ: ООО «ИТА Технолоджи »
105082, Москва, Переведеновский пер., д. 17
www.jettools.ru
Made in PRC / Сделано в КНР
50000912M
2022.08

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  • Page 1 OPERATING MANUAL LATHE BD-10VS Original: Operating Instructions JPW Tool Group Hong Kong Limited 98 Granville Road, Tsimshatsui East, Kowloon, Hong Kong, PRC www.jettools.com Импортёр в РФ: ООО «ИТА Технолоджи » 105082, Москва, Переведеновский пер., д. 17 www.jettools.ru Made in PRC / Сделано в КНР...

  • Page 2: Table Of Contents

    (Original) 1.0 About this Manual This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model BD-10VS Metal Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown.
  • Page 3 16.0 Wiring diagrams..............................42~43...

  • Page 4: Important Safety Instructions

    13. Make all machine adjustments or maintenance with the machine unplugged from the power source. 3.0 IMPORTANT SAFETY 14. Remove adjusting keys and wrenches. Form a habit of INSTRUCTIONS checking to see that keys and adjusting wrenches are removed from the machine before turning it on. READ ALL INSTRUCTIONS BEFORE USING THIS LATHE.
  • Page 5 Familiarize yourself with the following safety notices used in this manual: WARNING: This means that if precautions are not heeded, it may result in serious, or possibly even fatal, injury. CAUTION: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

  • Page 6: Designated Use And Limitations To Use

    3.1 Designated use and limitations to use The machine is designed for turning and drilling machinable metal and plastic materials only. The workpiece must allow to safely be loaded, supported and clamped. The machine is intended for indoor use. The protection rating of the electrical installation is IP 54. To avoid tipping, the machine must be bolted down with four anchor bolts.

  • Page 7: Specifications

    L = length; W = width; H= height; D= depth The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
  • Page 8 4.1 Spindle nose mounting: Figure 4-1: Spindle nose mounting 4.2 Anchor bolt hole pattern: Figure 4-2: Anchor bolt pattern for lathe bed (left) & machine stand (right) WARNING: To avoid tipping, the machine must be bolted down with four anchor bolts (not provided).

  • Page 9: Machine Description

    5.0 Machine Description Figure 5-2: Machine description Figure 5-1: Machine description R ..........Feed speed select knob A ..........Machine cabinet stand S ........Feed forward/off/reverse B ..............Gear box T ............Coolant ON/OFF C ..............Pulley cover U ..........Spindle power ON/OFF D ..............Headstock V ..........

  • Page 10: Setup And Assembly

    4-jaw chuck (Optional) Failure to comply may result in serious injury. Face plate (Optional) The BD-10VS Metal Lathes are rated at 1~230V, PE, 50Hz power supply. The machines come with a plug designed for Chuck guard use on a circuit with a grounded outlet.

  • Page 11: Extension Cords

    WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool.

  • Page 12: Taper Turning With Top Slide

    Figure 8-3: Taper turning between centres To turn a taper, offset the tailstock, loosen the locking screws (Z, Fig 8-3) and use screws (Y) to adjust. After taper turning, the tailstock must be returned to its original position. Turn a test piece and adjust until the machine turns a perfect cylinder.

  • Page 13: Four Jaw Independent Chuck

    8.7 Live centre (Optional) The live centre (Fig 8-7) is mounted in ball bearings. Its use is highly recommended for speeds above 500 RPM. Figure 8-5: Three jaw universal chuck To hold big diameter stock, a set of OD chuck jaws is supplied. Figure 8-7: Live centre The jaws need to be inserted to the chuck in the correct order.
  • Page 14 Figure 8-9: Follow rest Set the fingers (2) snug but not overly tight. Lubricate the fingers to prevent premature wear.

  • Page 15: Operating Controls

    9.0 Operating Controls 10.2 Chucking Do not exceed the max speed of the work holding device. Refer to Figure 9-1: Jaw teeth and scroll must always be fully engaged. Otherwise R ............Feed select knob chuck jaws may break and fly off in rotation (Fig 10-1). S ...........

  • Page 16: Cutting Tool Setup

    10.3 Cutting Tool Setup The cutting angle is correct when the cutting edge is in line with the centre axis of the work piece. Use the point of the tailstock centre as a gauge and shims under the tool to obtain the correct centre height (Fig 10-5).

  • Page 17: Thread Cutting

    10.7 Thread cutting 11.0 User-Maintenance Threading is performed in multiple passes with a threading tool. WARNING: Each depth of cut should be about 0,2mm and become less for the finishing passes. Before any intervention on the machine, disconnect it from electrical supply, pull the mains plug.

  • Page 18: Troubleshooting

    Dispose all packaging material in an environmental friendly manner. Dispose coolant in an environmentally friendly manner. Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution. 14.0 Available Accessories Refer to the JET price list.

  • Page 19: Replacement Parts

    15.0 Replacement Parts BD-10VS Assembly Breakdown -1...
  • Page 20 Size Qty. 101..GB97185-6......WASHER............... 6........2 102..BD-10VS-1......FLAT KEY............... 4 x 12 mm....1 103..BD-10VS-50......HEXAGONAL SOCKET HEAD SCREW DIN 912..M6×10......1 104..BD-10VS-1-104.....SPLASH GUARD..................1 105..GB97185-6......WASHER............... 6........2 106..BD-10VS-50......HEXAGONAL SOCKET HEAD SCREW DIN 912..M6×10......1 107..BD-10VS-1-107.....LATHE BED....................1 108..
  • Page 21 BD-10VS Assembly Breakdown -2...
  • Page 22 231..BD-10VS-2-231.....TENSION PULLEY..................1 232..BD-10VS-23......CIRCLIP.......................1 233..BD-10VS-2-233.....HANGING WHEEL BOX COVER..............1 234..BD-10VS-2-234.....MICRO SWITCH..................1 235..BD-10VS-24......HEXAGONAL CYLINDRICAL SIDE SCREW SET..M5×12......1 236..BD-10VS-2-236.....SHAFT SLEEVE....................1 237..BD-10VS-25......CYLINDRICAL PIN..........3×20......1 238..BD-10VS-26......NUT..M4....................4 239..BD-10VS-27......FLAT WASHER............Φ4.......4 240..
  • Page 23 BD-10VS Assembly Breakdown -3...
  • Page 24 301..BD-10VS-30......LOCK WASHER ............Φ12......1 302..BD-10VS-3-302....... GEARWHEEL....................1 303..BD-10VS-31......LOCK WASHER ............Φ12......1 304..BD-10VS-3-304....... SHAFT C......................1 305..BD-10VS-3-305....... CIRCLIP FOR SHAFT Φ16................1 306..BD-10VS-3-306....... GEARWHEEL....................1 307..BD-10VS-32......FEATHER KEY............4×30......1 308..BD-10VS-33......FEATHER KEY............4×60......1 309..BD-10VS-3-309....... SHAFT A......................1 310..BD-10VS-3-310.......
  • Page 25 BD-10VS Assembly Breakdown -4...
  • Page 26 Description Size Qty. 401..BD-10VS-47......OIL NIPPLE....................2 402..BD-10VS-48......HEXAGONAL SOCKET HEAD SCREW DIN 912..M 8×35......1 403..BD-10VS-4-403.....CHANGE GEAR RAIL...................1 404..BD-10VS-4-404.....BEARING PEDESTAL ..................1 405..BD-10VS-49......HEXAGONAL SOCKET HEAD SCREW DIN 912..M5×10......3 406..BD-10VS-4-406.....GEARZ85, Module 1.5................1 407..
  • Page 27 BD-10VS Assembly Breakdown -5...
  • Page 28 521..BD-10VS-5-521.....FLANGE PEDESTAL..................1 522..BD-10VS-5-522.....PINION SHAFT....................1 523..BD-10VS-5-523.....BUSH ......................1 524..BD-10VS-5-524.....GEARWHEEL....................1 525..BD-10VS-5-525.....BUSH ......................1 526..BD-10VS-61......FLAT KEY............... 5 x 10 mm....1 527..BD-10VS-5-527.....PINION SHAFT....................1 528..BD-10VS-62......SCREW..............M4×8......2 529..BD-10VS-63......NUT..M5............... 1 530..BD-10VS-64......HEXAGON SOCKET SCREW........M5×25......1 531..
  • Page 29 BD-10VS Assembly Breakdown -6...
  • Page 30 Description Size Qty. 601..BD-10VS-6-601.....HANDWHEEL.....................1 602..BD-10VS-66......BALL OILER............6.........10 603..BD-10VS-67......FLAT KEY............... 4 x 12 mm....1 604..BD-10VS-6-604.....ROUND NUT....................1 605..BD-10VS-68......SCREW..............M3×6......1 606..BD-10VS-6-606.....SCRAPER....................2 607..BD-10VS-69......HEXAGON SOCKET SCREW........M6×35......4 608..BD-10VS-6-608.....CROSS SLIDE SPINDLE................1 609..
  • Page 31 BD-10VS Assembly Breakdown -7...
  • Page 32 717..BD-10VS-7-717.....TOP SLIDE....................1 718..BD-10VS-7-718.....GUIDE BEAD....................1 719..BD-10VS-90......PARALLEL PIN............3×10......1 720..BD-10VS-7-720.....TOP SLIDE SPINDLE..................1 721..BD-10VS-91......FLAT KEY............... 3 x 12 mm....1 722..BD-10VS-92......BALL OILER............6........1 723..BD-10VS-7-723.....BEARING PEDESTAL...................1 724..BD-10VS-93......HEXAGON SOCKET SCREW........M4×16......2 725..BD-10VS-94......SINOUS SPRING..................1 726..
  • Page 33 BD-10VS Assembly Breakdown -8...
  • Page 34 812..BD-10VS-8-812..... FIXING BOLT FOR CASE ................1 813..BD-10VS-8-813..... CLAMPING LEVER ..................1 814..BD-10VS-103......SOCKET HEAD SCREW ........GB 70-85 - M8 x 30 ...2 815..BD-10VS-8-815..... PIECE OF CENTERING OF SPINDLE SLEEVE ..........1 816..BD-10VS-104......THREADED PIN ........... ISO 4028 - M4 x 5 ..1 817..
  • Page 35 BD-10VS Assembly Breakdown -9...
  • Page 36 BD-10VS Parts List for Breakdown -9 Index Part Description Size Qty. 901..BD7VS-601......SUPPORT....................1 902..GB7085-5-12......SOCKET HD SCREW..........M5 × 12 mm....2 903..BD7VS-603......SHAFT......................1 904..GB81985-5-6......CROSS RECESSED FLAT HD SCREW...... M5 × 6 mm....2 905..BD7VS-605......HEX SLEEVE....................1 906..
  • Page 37 BD-10VS Assembly Breakdown -10...
  • Page 38 BD-10VS Parts List for Breakdown -10 Index Part Description Size Qty. 10-1..BD-10VS-10-10-1....SCREW.......................5 10-2..BD-10VS-10-10-2....TIGHTENING SCREW..................5 10-3..BD-10VS-10-10-3....SLIDE JAW....................5 10-4..GB9785-10......SPRING WASHER (STD).........10.........5 10-5..BD-10VS-10-10-5....FOLLOW REST....................1 10-6..GB617086-10....... HEX NUT............... M10......5 10-7..GB578186-8-30....HEX HD SCREW.............M8 × 30 mm....2 10-8..
  • Page 39 BD-10VS Assembly Breakdown -11...
  • Page 40 BD-10VS Parts List for Breakdown -11 Index Part Description Size Qty. 11-1..BD-10VS-11-11-1....LEFT STAND....................1 11-2..BD-10VS-11-11-2....CONNECTING PLATE..................1 11-3..GB617086-8......HEX NUT............... M8......10 11-4..GB7085-8-16......SOCKET HD SCREW..........M8 x 16 mm....10 11-5..GB97185-8......WASHER............... 8.........10 11-6..BD-10VS-11-11-6....RIGHT STAND.....................1...
  • Page 41 BD-10VS Assembly Breakdown -12...

  • Page 42: Wiring Diagrams

    BD-10VS Parts List for Breakdown -12 Index Part Description Size Qty. 12-1..BD-7VS-901......NOZZLE......................1 12-2..BD-7VS-902......OUTLET PIPE....................1 12-3..BD-7VS-903......RETURNING PIPE..................1 12-4..BD-7VS-904......WATER TANK.....................1 12-5..BD-7VS-905......ELECTRICAL BOX..................1 12-6..BD-7VS-906......ELECTRICAL BOX COVER................1 12-7..
  • Page 44 BD-10VS Electrical Parts List Designation Model Quantity Note Electromagnetic switch KJD17GF Reverse Switch F/R ZH-A Filter NF211B10/02 Emergency stop LAY5 Circuit board JYMC-220A-I 230VAC 12ADC Potentiometer WX14-12 4K7 Speed display and sensor JD011 5V DC Motor ZYT110/59T1 FU1，FU2 Gear Guard Switch...

  • Page 45: Packing List

    Packing list...

  • Page 46: Protect The Environment

    Environmental protection Protect the environment. Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution. This symbol indicates separate collection for electrical and electronic equipment required under the WEEE Directive (Directive 2012/19/EC) and is effective only within the European Union.

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