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Jet BD-12G Operating Instructions And Parts List Manual

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BD-12G
Original:
GB
Operating Instructions
Parts List
OPERATING MANUAL LATHE
JPW Tool Group Hong Kong Limited
98 Granville Road, Tsimshatsui East, Kowloon, Hong Kong, PRC
www.jettools.com
Импортёр в РФ: ООО «ИТА Технолоджи »
105082, Москва, Переведеновский пер., д. 17
www.jettools.ru
Made in PRC / Сделано в КНР
50000913M
2022-08

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Summary of Contents for Jet BD-12G

  • Page 1 BD-12G OPERATING MANUAL LATHE Original: Operating Instructions Parts List JPW Tool Group Hong Kong Limited 98 Granville Road, Tsimshatsui East, Kowloon, Hong Kong, PRC www.jettools.com Импортёр в РФ: ООО «ИТА Технолоджи » 105082, Москва, Переведеновский пер., д. 17 www.jettools.ru Made in PRC / Сделано в КНР...

  • Page 2: Table Of Contents

    (Original) 1.0 About this Manual This manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model BD-12G Metal Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. The machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.

  • Page 3: Important Safety Instructions

    13. Make all machine adjustments or maintenance with the machine unplugged from the power source. 3.0 IMPORTANT SAFETY 14. Remove adjusting keys and wrenches. Form a habit of INSTRUCTIONS checking to see that keys and adjusting wrenches are removed from the machine before turning it on. READ ALL INSTRUCTIONS BEFORE USING THIS LATHE.
  • Page 4 Familiarize yourself with the following safety notices used in this manual: WARNING: This means that if precautions are not heeded, it may result in serious, or possibly even fatal, injury. CAUTION: This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

  • Page 5: Designated Use And Limitations To Use

    The machine is intended for indoor use. The protection rating of the electrical installation is IP 54. To avoid tipping, the machine must be bolted down with four anchor bolts. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

  • Page 6: Specifications

    L = length; W = width; H= height; D= depth The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.
  • Page 7 4.1 Spindle nose mounting: Figure 4-1: Spindle nose mounting 4.2 Anchor bolt hole pattern: Figure 4-2: Lathe Bed (left) & Stand (right) anchor bolt pattern WARNING: To avoid tipping, the machine must be bolted down with four anchor bolts (not provided).

  • Page 8: Machine Description

    5.0 Machine Description Figure 5-2: Machine description R ..........Feed speed select knob S ........Feed forward/ off/ reverse Figure 5-1: Machine description T ............Coolant ON/OFF A ..........Machine cabinet stand U ..........Spindle power ON/OFF B ..............Gear box V .......... Spindle forward/reverse C ..............Pulley cover W ............Emergency Stop AA ..........

  • Page 9: Setup And Assembly

    Chuck guard Failure to comply may result in serious injury. 4-way tool post The BD-12G Metal Lathes are rated at 1~230V, PE, 50Hz power Tool post guard supply. The machines come with a plug designed for use on a circuit with a grounded outlet.

  • Page 10: Extension Cords

    inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified Figure 8-1: Spindle speed setup electrician or service person if you are in doubt as to whether the outlet is properly grounded.

  • Page 11: Taper Turning With Tailstock

    Figure 8-3: Taper turning between centres To turn a taper, offset the tailstock, loosen the locking screws (Z, Fig 8-3) and use screws (Y) to adjust. After taper turning, the tailstock must be returned to its original position. Turn a test piece and adjust until the machine turns a perfect cylinder.

  • Page 12: Four Jaw Independent Chuck

    8.7 Live centre (Optional) The live centre (Fig 8-7) is mounted in ball bearings. Its use is highly recommended for speeds above 500 RPM. Figure 8-5: Three jaw universal chuck To hold big diameter stock, a set of OD chuck jaws is supplied. Figure 8-7: Live centre The jaws need to be inserted to the chuck in the correct order.

  • Page 13: Operating Controls

    9.0 Operating Controls Refer to Figure 9-1: R ........Feed speed select lever (I, II, III) S ..........Feed forward/off/reverse T ............. Coolant ON/OFF U ..........Spindle power ON/OFF V ..........Spindle forward/reverse W ............Emergency Stop NN ......Feed shaft / Lead screw select lever Figure 8-9: Follow rest Note: Set the fingers (2) snug but not overly tight.

  • Page 14: Chucking

    10.3 Cutting Tool Setup 10.2 Chucking The cutting angle is correct when the cutting edge is in line Do not exceed the max speed of the work holding device. with the centre axis of the work piece. Use the point of the tailstock centre as a gauge and shims under the tool to obtain Jaw teeth and scroll must always be fully engaged.

  • Page 15: Manual Turning

    10.5 Manual turning Example for longitudinal turning: Operation feed/rev feed select knob Apron travel (AA, Fig 10-6), cross travel (BB) and top slide travel (DD) can be operated for longitudinal and cross feeding. Stock removal 0,34mm......III Finishing cut 0.17mm....... II Micro finishing cut 0.085mm......

  • Page 16: Drilling Operation

    - When the tool approaches the end of cut, stop the motor and Use a drill chuck with MT3 arbor (option) to clamp centre drills at the same time back the tool out, so that it clears the thread and twisted drills in the tailstock (Fig 10-11) diameter.

  • Page 17: User Maintenance

    11.0 User-Maintenance WARNING: Before any intervention on the machine, disconnect it from electrical supply, pull the mains plug. Failure to comply may cause serious injury. An important security factor is the cleaning of the machine, of bed, carriage and slides, of the floor and the surrounding places.
  • Page 18 C) Cross slide spindle adjustment Remove the top slide and adjust the grub screw (F, Fig 11-4) until the backlash between the spindle and the nut is eliminated. Figure 11-3: Slide adjustment Adjust until slides move freely without play. Figure 11-4: Cross slide spindle adjustment...

  • Page 19: Troubleshooting

    Dispose all packaging material in an environmental friendly manner. Dispose coolant in an environmentally friendly manner. Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution. 14.0 Available Accessories Refer to the JET price list.

  • Page 20: Replacement Parts

    15.0 Replacement Parts BD-12G Assembly Breakdown -1...
  • Page 21 150..BD-12G-16......CIRCLIP..............DIN 471 - 12x1....1 151..BD-12G-17......CIRCLIP..............DIN 471 - 28x1. 2..1 152..BD-12G-18......WASHER..............DIN 125 - A8....1 153------ BD-12G-153......CHUCK GUARD....................1 154------ BD-12G-154......ROLL PIN..............3 × 20 mm..... 1 155------ BD-12G-155......SHAFT......................1 156------ BD-12G-156......SOCKET HD SCREW..........M5 × 12 mm....2 157------ BD-12G-157......BRACKET......................1 158------ BD-12G-158......MICRO SWITCH....................
  • Page 22 160------ BD-12G-160......WASHER..............4........4 161------ BD-12G-161......ARCRYLIC GLASS.................... 1 162------ BD-12G-162......SOCKET HD SCREW..........M4 × 10 mm....4 BD-12G Assembly Breakdown -2...
  • Page 23 BD-12G Parts List for Breakdown -2 Index Part Description Size Qty. 201..BD-12G-2-01......GEAR SHAFT....................1 202..BD-12G-2-02......BEARING..............16170......2 203..BD-12G-19......O-RING..............18001400...... 2 204..BD-12G-2-04......NUT DIN 1804............M16×1.5......2 205..BD-12G-20......PIN DIN 1481............Φ3×22......2 206..BD-12G-2-06......COLLAR......................1 207..BD-12G-21......SOCKET HD SCREW..........DIN912M5×8....10 208..BD-12G-2-08......COVER......................1 209..BD-12G-2-09......COLLAR..............
  • Page 24 BD-12G Parts List for Breakdown -2 Index Part Description Size Qty. 250..BD-12G-37......O-RING..............1800690......3 251..BD-12G-2-51......FORK......................1 252..BD-12G-2-52......GEAR......................1 253..BD-12G-38......SNAP RING............... Φ10....... 1 254..BD-12G-2-54......BEARING..............1010......2 255..BD-12G-2-55......GEAR......................1 256..BD-12G-2-56......RIGHT PLUG....................1 257..BD-12G-2-57......DIALS BLOCK....................1 258..BD-12G-2-58......GEARBOX COVER................... 1 259..BD-12G-39......PIN................
  • Page 25 BD-12G Assembly Breakdown -3...
  • Page 26 329..BD-12G-51......PULG......................4 330..BD-12G-52......HEX NUT..............DIN439 M6....8 331..BD-12G-53......SOCKET HD SCREW..........DIN 912 M6×30.....4 332..BD-12G-3-32......BLOCK......................1 333..BD-12G-54......SOCKET HD SCREW..........DIN912 M4×8....2 334..BD-12G-55......SOCKET HD SCREW..........DIN 912 M5×6....1 335..BD-12G-3-35......SADDLE......................1 336..BD-12G-3-36......WIPER......................2 337..BD-12G-3-37......PLATE......................2 338..BD-12G-56......SOCKET HD SCREW..........DIN 912 M4×18.....8 339..BD-12G-3-39......WIPER..............
  • Page 27 BD-12G Parts List for Breakdown -3 Index Part Description Size Qty. 350..BD-12G-3-50......HANDWHEEL....................1 351..BD-12G-3-51......WASHER......................1 352..BD-12G-59......SOCKET HD SCREW..........DIN 912 M5×10.....1 353..BD-12G-3-53......SPRING......................1 354..BD-12G-60......SOCKET HD SCREW..........DIN 912 M5×20.....3 355..BD-12G-3-55......KEY................DIN 6885 4X8....1 356..BD-12G-3-56......IEADSCREW....................1 357..BD-12G-3-57......GIB......................... 1 358..BD-12G-61......SOCKET HD SCREW..........
  • Page 28 BD-12G Assembly Breakdown -4...
  • Page 29 404..BD-12G-4-04......WASHER......................1 405..BD-12G-70......SOCKET HD SCREW..........DIN912 M4×8....7 406..BD-12G-4-06......GEAR SHAFT....................1 407..BD-12G-71......KEY................DIN 6885 4X8....1 408..BD-12G-4-08......SHAFT......................1 409..BD-12G-72......SNAP RING............... DIN 127 Φ 8....1 410..BD-12G-4-10......GEAR......................1 411..BD-12G-4-11......SHAFT......................3 412..BD-12G-4-12......GEAR......................1 413..BD-12G-4-13......GEAR......................1 414..BD-12G-73......PIN................DIN 1481 Φ 4×16..1 415..BD-12G-4-15......GEAR................
  • Page 30 BD-12G Parts List for Breakdown -4 Index Part Description Size Qty. 450..BD-12G-4-50......BASE....................... 1 451..BD-12G-86......SOCKET HD SCREW..........DIN 912-M5×10.....6 452..BD-12G-4-52......SHAFT HANDLE....................1 453..BD-12G-4-53......SHAFT FORX....................1 454..BD-12G-87......PIN................DIN 1481-Φ5×20...1 455..BD-12G-4-55......BASE....................... 1 456..BD-12G-88......SOCKET HD SCREW..........DIN912-M6X20..... 1 457..BD-12G-89......NUT ................. DIN439-M6....1 458..BD-12G-4-58......SHIFT LEVER.............
  • Page 31 BD-12G Assembly Breakdown -5...
  • Page 32 BD-12G Parts List for Breakdown -5 Index Part Description Size Qty. 501..BD-12G-5-01......QUILL......................1 502..BD-12G-97......KEY......................... 1 503..BD-12G-5-03......NUT........................ 1 504..BD-12G-98......SOCKET HD SCREW..........DIN912-M6×10..... 1 505..BD-12G-5-05......SCREW......................1 506..BD-12G-99......KEY ................DIN 6885-4×10....1 507..BD-12G-5-07......PIVOT BLOCK....................1 508..BD-12G-5-08......SCREW......................1 509..BD-12G-5-09......HANDLE BASE....................1 510..BD-12G-5-10......HANDLE......................
  • Page 33 558..Hexagon socket Screw M6×70................GB7085......1 559..Disorderly buckle plate holder................HT200......1 560..Gear........45................1 561..WASHER 8......GB5287..............1 562..HEX NUT M8......GB6170..............1...
  • Page 34 BD-12G Assembly Breakdown -6...
  • Page 35 BD-12G Parts List for Breakdown -6 Index Part Description Size Qty. 601..BD-12G-119......BALL OILER...............Φ6......... 2 602..BD-12G-120......SOCKET HD SCREW..........M8 × 35 mm....1 603..BD-12G-6-03......RAIL........................ 1 604..BD-12G-6-04......BRACKET......................1 605..BD-12G-121......SOCKET HD SCREW..........M5 × 10 mm....3 607..BD-12G-6-07......GEAR................ 85........1 608..BD-12G-6-08......GEAR................ 80........1 609..BD-12G-6-09......GEAR................ 75........1 610..BD-12G-6-10......GEAR................
  • Page 36 BD-12G Parts List for Breakdown -7 Index Part Description Size Qty. 10-01--- BD-12G-10-01......Screw......................2 10-02--- BD-12G-10-02......Tightening screw.................... 2 10-03--- BD-12G-10-03......Slide jaw......................2 10-04--- BD-12G-10-04......Lock washer............. 10........2 10-05--- BD-12G-10-05......Rest frame..................... 1 10-06--- BD-12G-10-06......Nut... M10..............2 10-07--- BD-12G-10-07......Screw............... M8X30......2 10-08--- BD-12G-10-08......Washer..............8........
  • Page 37 BD-12G Parts List for Breakdown -8 Index Part Description Size Qty. 11-1----- BD-12G-11-1......Left stand....................... 1 11-2----- BD-12G-11-2......Connection plate................... 1 11-3----- BD-12G-11-3......HEX NUT..............GB617086-M8.....10 11-4----- BD-12G-11-4......SOCKET HD SCREW..........GB7085-M8X16...10 11-5----- BD-12G-11-5......WASHER ..............GB5287-8....10 11-6----- BD-12G-11-6......Right stand..................... 1...
  • Page 38 BD-12VS Parts List for Breakdown -9 Index Part Description Size Qty. 12-1----- BD-12VS-12-1......nzzle................. 12-2----- BD-12VS-12-2......outlet pipe............... 10........1 12-3----- BD-12VS-12-3......return pipe...............25........1 12-4----- BD-12VS-12-4......water tank...................... 1 12-5----- BD-12VS-12-5......electrical box....................1 12-6----- BD-12VS-12-6......electrical box cover..................1 12-7----- BD-12VS-12-7......

  • Page 39: Wiring Diagrams

    16.0 Wiring Diagrams BD-12G ……………….1~230V, PE, 50Hz...

  • Page 40: Specification

    BD-12G Electrical Parts List ITEM DESCRIPTION TYPE SPECIFICATION Qty. Note IP-55 AC-1 18A Ue250V Magnetic Contactor KJD17GF AC-3 15A CE Ue 250V IEN 12A 5E4 Fwd/0/Rev - Switch ZH-A UI 690V IEN 20A Contactor LC1K0910 20VA 230VAC Transformer 230V/24V/20VA 20VA 230VAC...

  • Page 41: Protection De L'environnement

    Environmental protection Protect the environment. Your appliance contains valuable materials which can be recovered or recycled. Please leave it at a specialized institution. This symbol indicates separate collection for electrical and electronic equipment required under the WEEE Directive (Directive 2012/19/EC) and is effective only within the European Union.