Related Manuals for AEROCOMPACT CompactMETAL TS08
Summary of Contents for AEROCOMPACT CompactMETAL TS08
- Page 1 CompactMETAL TS08/15 Assembly Instructions Version: 01 Language: English | Original language: German Original installation instructions Important! Read carefully before installation!
- Page 2 The original language of these assembly instructions is German. Any assembly instructions in another lan- guage are a translation of the assembly instructions in German. The assembly instructions are protected by copyright. Without written permission from AEROCOMPACT® the assembly instructions may not be copied, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either in part or in full.
-
Page 3: Table Of Contents
Installation options Installing the tilt adapter Option PS Option PM/PL Install microinverter (optional) Mount microinverter with the microinverter clamp (MA-MO) onto the module frame. Installing modules Bonding Bonding with bonding jumper (USA) Maintenance Complete System Fittings Disassembly Disassemble components www.aerocompact.com... - Page 4 Dismantle clamps Appendix UL Certification Notes Load Rating www.aerocompact.com...
-
Page 5: About This Document
Symbols in Illustrations Activities Certain activities are required to carry out the assembly. These activities are shown in the illustrations with the following symbols. Check AEROTOOL planning documents Visual inspection Activity by hand Observe right angle Optional component, optional installation method www.aerocompact.com... -
Page 6: Target Group
PV modules used with the TL25/38 system should be approved by the module manufacturer. AEROCOMPACT accepts no liability for loss of performance or damage of any kind to the PV modules. Any other use of the TL25/38 system is considered improper. -
Page 7: Guarantee
We point out that the product is sold within the framework of a purchase agreement. Assembly/installation by the purchaser or third parties is not carried out on behalf of or for Aerocompact and must be carried out by qualified personnel strictly in accordance with the installation instructions. The Aerocompact system must be designed and planned with the AEROTOOL software. -
Page 8: Safety
Never work in wet conditions or at temperatures below the freezing point. Depending on the roof pitch there is a risk of slipping. Dangers from the environment Keep sufficient distance from overhead electrical lines. The following distances must be observed: www.aerocompact.com... -
Page 9: Protection Against Falling Objects
Personal protective equipment is required to prevent injuries during assembly work. Wear protective goggles when drilling. Wear safety boots. Wear cut-resistant work gloves during assembly. Helmets are required for all persons involved on the construction site. Use fall protection. www.aerocompact.com... -
Page 10: System Overview
Basic components TS system Middle clamp | CLM10 End clamp | CLE10 Thin sheet metal screw* | EJOT JF3-2-5,5x25 E11 Trapezoidal sheet metal short rail 80 mm, 150 mm | TS08, TS15 * This component is intended for single use. www.aerocompact.com... -
Page 11: Accessories
Front tilt adapter 0.8in (20 mm) | PS Pitch Rear tilt adapter (100 mm) | PM Pitch Rear tilt adapter 180 mm | PL Pitch Bonding Accessories Grounding Clamp 8 - 10 mm | WCL8-10 Aluminium wire round 8 mm for grounding | AWR8 www.aerocompact.com... -
Page 12: Module Accessories
Microinverter clamp US | MA-MO Cable tie clip to module | CLP-M Installation Variations Installing the modules directly on trapezoidal sheet metal short rail Installing the modules on the EL05/EL10 height adapter Installing the modules on the PS, PM/PL tilt adapters www.aerocompact.com... -
Page 13: Assembly
Determine the distances between the peaks/ crowns. Determine and mark the positions of the short rails. Installing the TS short rail Depending on the layout in the planning documents, the TS08 short rail can alternatively be mounted with 3 thin sheet metal screws. www.aerocompact.com... -
Page 14: Tighten Screws With Attached Rubber Washer
30 %. correct screw is tightened too tight screw is not tightened enough screw is tightened unevenly Install height adapter (optional) Use height adapters to achieve a greater distance between the roof surface and the modules. www.aerocompact.com... - Page 15 The height adapter must be mounted as flush as possible above the short rail. If necessary, a tolerance of max. 1 cm / 0.4 inch is allowed. Install the height adapter on the short rail: Place the hammerhead in the mounting channel. Tighten the screws with 15 Nm or 11 ft lb. www.aerocompact.com...
-
Page 16: Installing The Tilt Adapter (Optional)
The height of the elevation must not exceed 300 mm. Installing the tilt adapter The tilt adapters are only installed in combination with the EL05 height adapter. Option PS Option PM/PL Attach tilt adapter to EL05 height adapter as required. www.aerocompact.com... -
Page 17: Install Microinverter (Optional)
Install the microinverter onto the module according to the module manufacturer's instructions. Installing modules Depending on the accessories used, the following options are available: Installing modules on the short rails. Installing the modules on the height adapters. Installing the modules on the tilt adapters. www.aerocompact.com... - Page 18 Place the first module Tighten the screws of the end clamps with 15 Nm or 11 ft-lbs. After the first module, attach the middle clamps Position second module Tighten the screws of the middle clamps to 15 Nm or 11 ft lbs. www.aerocompact.com...
-
Page 19: Bonding
Depending on the mounting situation, squeeze the clamp laterally and pull it out or pull it laterally out of the rail. Bonding For bonding, AEROCOMPACT provides the bonding wire clamp as an accessory. These are each moun- ted on the support rails. Dependent on the mounting setting, each module row is bonded by the module clamps with grounding pins. -
Page 20: Bonding With Bonding Jumper (Usa)
Tighten the nut with 15 Nm or 11 ft lb. Connect the wire to the on-site ground. Bonding with bonding jumper (USA) Depending on the installation, the module rows are connected to each other by the module clamps. Bonding through module clamps www.aerocompact.com... - Page 21 Grounding the array by terminating to on-site ground For bonding and grounding always use certified UL 467 components (bonding jumper, grounding lug, copper wire). Bonding module rows with a bonding jumper Grounding the array by terminating to on-site ground with a suitable grounding lug www.aerocompact.com...
-
Page 22: Maintenance
Complete System Check all components of the system for damage. Replace damaged components as soon as possible. Fittings Check all screw connections. Tighten loose screw connections. Confirm the tightening torque according to the assembly instructions. www.aerocompact.com... -
Page 23: Disassembly
Disassembly DISASSEMBLY Disassemble components Disassembling the system: Carry out the assembly steps in reverse order. Dismantle clamps Completely unscrew the screw on the clamp. If clamps are re-installed: Make sure that the O-ring is not lost. www.aerocompact.com... - Page 24 Upward: 50 psf / 2.4 kPa b) Downward: 71 psf / 3.4 kPa c) Down-slope 10 psf / 0.48 kPa Tested loads:a) Upward: 75 psf / 3.6 kPa b) Downward: 106.5 psf / 5.1 kPa c) Down-slope: 15 psf / 0.72 kPa www.aerocompact.com...
Need help?
Do you have a question about the CompactMETAL TS08 and is the answer not in the manual?
Questions and answers