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Cal Flame Top Gun BBQ19875CTG Owner's Manual

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MH63357
LTR50001121, Rev. K
1/1/21
©2024 LMS
1
LTR50001121 Top Gun
Rev 1.0, 2/25/2024

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Summary of Contents for Cal Flame Top Gun BBQ19875CTG

  • Page 1 ©2024 LMS MH63357 LTR50001121 Top Gun LTR50001121, Rev. K Rev 1.0, 2/25/2024 1/1/21...

  • Page 2: Table Of Contents

    Seasonal Cleaning .......... Fax: 1-909-629-3890 Light Bulb Replacement ......... Copyright 2024 LMS. All rights reserved. Duplication Appendix without written consent is strictly prohibited. Cal Flame Troubleshooting ..........is a registered trademark. Converting from LP to NG ......Installing Sear Zone Burners ......

  • Page 3: Safety Instructions English/French Warnings & Precautions

    ANS 221.58-2018 • CSA 1.6-2018 Outdoor Warnings & Precautions Cooking Gas Appliances DANGER, FLAMMABLE GAS UNDER DANGER! GAZ INFLAMMABLE SOUS PRESSURE. LEAKING LP GAS MAY CAUSE PRESSION. Une fuite de GPL peut causer A FIRE OR EXPLOSION IF IGNITED CAUS- un incendie ou une explosion si enflam- ING SERIOUS BODILY INJURY OR DEATH.
  • Page 4 Keep any electrical supply cord and the Gardez tout cordon d’alimentation élec- fuel supply hose away from any heated trique et tuyau d’alimentation en com- surfaces. bustible à l’ecart des surfaces chauffées. Place dust cap on cylinder valve outlet Mettre un bouchon antipoussière sur whenever the cylinder is not in use.
  • Page 5 This Page is Intentionally Blank.

  • Page 6: Safety Instructions

    Gas and Propane Installation Codes. under a sealed overhead structure, or in any • The Cal Flame grill must be plugged into a per- type of enclosed area such as a garage, shed, or manent, grounded 110v outlet with a dedicated breezeway.

  • Page 7: Maintenance & Repair

    • Never use the grill or side burner in windy • Only use dry pot holders and do not use a towel or conditions if used in a consistently windy area a other cloth in place of pot holders. Moise or damp windbreak will be required.

  • Page 8: Proper Location Of The Grill

    Avoid placing the grill near windows of the your Cal Flame grill to Natural gas, consideration of NG camper, tent, car, or home. into your home. Ventilation is address in greater detail home/living areas, due to smoke and carbon dioxide/ gas lines near the island must be considered as well.

  • Page 9: Built-In Construction

    Cal Flame grills are expected to be used in a Cal flame Failure to follow these instructions may result in BBQ island. If the grill is not placed in a Cal Flame BBQ voiding your warranty, property damage, injury, or island it must be used in a safe manner that will not death.

  • Page 10: Built-In Dimensions

    DEPTH HEIGHT Minimum WIDTH Clearance 12” Minimum Distance Between Grill and Side Burner The dimensions shown below are for Cal Flame appliances only. Model Width (Imperial/ Depth (Imperial/ Height (Imperial/ Description DEPTH Model...

  • Page 11: Enclosure Ventilation

    For Natural Gas improper combustion, proper *NG rises upward ventilation of excess gases is required in any BBQ island holding a Cal Flame grill. Natural gas dissipates upward, Liquid Propane dissipates towards the bottom as it is denser than air. Both gases with proper ventilation will dissipate quickly.

  • Page 12: Gas And Electrical Supply Requirements

    Liquid Propane Gas Requirements and Connection IMPORTANT: The Cal flame grill is manufactured to operate on liquid propane (LP). However this grill can be converted to operate with natural gas (NG) by an authorized technician. This barbecue grill does not include parts for converting the unit to NG; the conversion kit can be ordered separately.

  • Page 13: Electrical Supply Requirements

    Natural Gas Electrical Supply Requirements Natural Gas You will need a dedicated 120V 10 amp grounded NG Service Installation and Connection. NG Service Installation and Connection electrical service. The power supplied to your grill Natural gas installation of this appliance must enclosure must be on a dedicated circuit with no other Natural gas installation of this appliance must conform conform with local codes or, in the absence of...

  • Page 14: Installation & Connection

    Installation and Connection Installation and Connection Installation and Connection Connecting the Grill and Side Burner Connecting the Grill and Side Burner These instructions show you how to connect a grill only or a grill and side burner combination using These instructions show you how to connect a grill only or a grill and side burner combination. liquid propane If you plan to convert to your grill from LP to NG, you need to do this before it is connected to a gas source.
  • Page 15 Refer to page 34 for full conversion instructions. See page 31 for instructions on converting the grill from LP to NG. For installing only a Cal flame grill (no side burner) Connecting the grill only If you are installing both a grill and side burner refer to step 3 If you have a grill and side burner combination, go Slide the grill forward about six inches (15.3cm) and...
  • Page 16 3. Connecting the Gas Line to a Grill and Side Burner Connect the Gas Line to the Grill and Side Burner Note: This section is only necessary if your BBQ island has both a grill and side burner. Note: This is only necessary if you Connect the Gas Line to the Grill and Side Burner have a side burner.

  • Page 17: Leak Testing Procedure

    Replacement LP regulator and Connect the brass fitting to the manifold behind the Cal Flame, including the coupling nut that connects to hose must have a coupling nut that will connect to a grill. Do not use Teflon tape or plumber’s dope. Do NOT a QCC-1 cylinder valve.

  • Page 18: Using Your Grill

    Do not use grill, side shelves, cabinets, time. Do not use grill, side shelves, cabinets, Remember to use your Cal Flame grill safely by or any area around grill to store flammable Remember to use your Cal Flame grill safely by...

  • Page 19: Grill Controls

    Grill Controls The controls shown below are for Cal Flame drop-in grills. Familiarize yourself with these controls before lighting your grill. Burner Controls The control panel for the Top Gun grill has a total of eight knobs, which includes five grill burners, two infrared back burners, and a smoker tray burner shown in the figure below.

  • Page 20: Lighting The Burners

    Ensure the propane cylinder, regulator, and rubber it must be replaced prior to using the grill. If you hose are installed in a location not subject to heat- need a replacement hose, contact your Cal Flame ing above 125º F (51º C). dealer.

  • Page 21: Proper Burner Flame

    Proper Burner Flame Flame Color and Height The burner flame has been set in the factory and should already be adjusted for proper height and intensity. Periodically, you may wish to check each burner’s flame for color, height, and intensity. Remove the grill rack and the flame tamer over the burner you want to inspect.

  • Page 22: Heat Distribution

    Heat Distribution on the Cooking Grates When you place food your Cal Flame grill, remember that the back of the grill tends to be hotter than the front. As your food cooks, you should periodically shift it to different spots on the cooking grates to ensure everything cooks evenly without burning.

  • Page 23: Using The Smoker Tray

    Using the Smoker Tray The Top Gun grill has a built-in smoker tray with a dedicated burner. Use the smoker tray to add a delicious smoky flavor to your grilled food. The smoker tray slides out from a compartment in the front control area of the grill.

  • Page 24: Cooking With The Rotisserie

    Cooking with the Rotisserie The rotisserie cooks with the infrared back burner, which provides intense searing radiant heat. The location of Before you can use the rotisserie, you need to the rotisserie and burner allows the placement of a mount the brackets and motor to the grill. See rotisserie-basting pan (NOT included) beneath the food page 13 for instructions.

  • Page 25: Optional Grill Accessories

    Pizza Brick Tray You can use your grill as a pizza oven using the pizza brick tray. Made of stone and stainless steel, it fits on any Cal Flame grill and is large enough to cook a large sized pizza.

  • Page 26: Charcoal Tray

    Charcoal Tray Use Turn part of your Cal Flame grill into a charcoal and gas grill. Turn off the gas and wait for the grill to cool before setting the Charcoal Tray in place. Placement Optional Grill Accessories 1. Remove two grates (left or right side) and the flame tamers (the angular metal pieces covering the burners).

  • Page 27: Griddle Tray

    Griddle Tray The griddle tray is an optional feature installed in Cal Flame barbecue islands. Included with the griddle tray is an enclosure for storage. When sliding the griddle out of the enclosure, always do it slowly as the heavy weight may cause you to suddenly drop the griddle. Lift the griddle out of the enclosure instead of sliding it all the way out.

  • Page 28: Cleaning & Maintenance

    Cleaning and Maintenance Cleaning and Maintenance Grill Care and Cleaning Products Cleaning and Maintenance To ensure safe and proper maintenance, we recommend you follow these directions carefully. Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill should be cleaned at least once a year.

  • Page 29: Rust Removal

    2 . Rust removal with WD-40 or Sheila Shine: grain until excess liquid is removed and the surface shines. It should not be oily to the touch, however Spray exterior stainless steel surfaces with WD-40 or some residue is acceptable. Sheila Shine and wipe down with a dry cloth or paper Furniture polish, such as Old English, can be effective towel until surface is free of rust.

  • Page 30: Cooking Grates

    If any damage is found, discontinue grill usage until not require chemicals. You can steam clean all parts you replace the burner. of your Cal Flame grill, including the burners. When Upon reinstallation, inspect the gas valve orifices you are finished, make sure you wipe all surfaces for cleanliness and condition and the location of the down.

  • Page 31: Seasonal Cleaning

    Seasonal Cleaning If you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill. Cleaning the burners periodically will keep them burning evenly and cleanly and help prevent WIDTH “flashback”, a type of fire in and around the gas tubes.
  • Page 32 4 . Clean the grill interior While the burners are out of the grill, you can use this opportunity to clean the interior of your grill thoroughly. You should still have the drip pan in place to catch water and grime as you clean the grill interior. When the grill interior is clean, remove the drip pan.

  • Page 33: Light Bulb Replacement

    WARNING: Never touch halogen bulbs with your bare fingers. Use a tissue or a small piece of paper to handle bulbs. Oils from your hands will damage halogen bulbs. Cal Flame grills use two different types of light housings. These instructions describe how to change the bulb in both types.

  • Page 34: Troubleshooting

    Troubleshooting & Additional Information Troubleshooting & Additional Information Appendix Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: Burner does not ignite Solution: Note: Turn off the gas at the source while troubleshooting.
  • Page 35 Reinstall the orifice, reinstall the burners over the orifices, and seat each burner peg into position hole at the bottom ledge of the firebox. • Replace cooking components and grease collectors. If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance. Problem: Misalignment of Igniter on Burner Solution: •...
  • Page 36 This Page is Intentionally Blank.

  • Page 37: Converting From Lp To Ng

    You will need Convection grill, and the Cal Flame Top Gun grill from liquid propane to manifold behind the grill. If you have Cal Flame G series, P series, or Top #54 female threaded #52 female threaded ttach it.
  • Page 38 See figures of each burner. at right. hem up Remove all burners by carefully lifting them up and away from the valve orifice. Cal Flame Customer Service Cal Flame Customer Service Page 2 1-800-225-7727 www.cal amebbq.com 1-800-225-7727...
  • Page 39 Screw on the correct orifice for your grill until it is finger tight. e. Tighten the orifice with the wrench. If you have dual infrared burners, repeat the previous steps for the second burner. g. Replace the back cover. Cal Flame Customer Service Page 3 1-800-225-7727 www.cal amebbq.com 39 37...
  • Page 40 Connecting Two Cal Flame Appliances If both a Cal Flame side burner and a Cal Flame grill are being converted, you may refer to page 8 as a guide to create a tee connection to supply natural gas for both appliances.

  • Page 41: Installing Sear Zone Burners

    Installing Sear Zone Burners 1. Disconnect or shut off the LP or natural gas line connected to the grill. Wait until the burners cool down. 2. Open the hood and remove the grate and flame tamer on top of the stainless steel burner you want to replace.
  • Page 42 This Page is Intentionally Blank.

  • Page 43: Replacement Parts List

    Spit Rod Assembly 5 Burner BBQ08856P5 Rotisserie Motor All Convection Grills BBQ07100781 Back Burner Igniter All Grills With Infrared BBQ04101809 Cal Flame Logo All Models BBQ04100972 Main Burner Valve (LP) All Models BBQ04101016 Main Burner Valve (NG) All Models BBQ04101015...
  • Page 44 This Page is Intentionally Blank.

  • Page 45: Limited Warranty

    Limited Warranty This Limited Warranty is extended to the original purchaser of a Cal Flame P4, P5, or P6 grill manufactured after This Limited Warranty is extended to the original purchaser of a Cal Flame P4, P5, or P6 grill manufactured after This limited warranty is extended to the original purchaser of a Cal Flame P series (P4, P5, P6) grill manufac- January 1, 2021 and installed for residential use in the United States and Canada.
  • Page 46 The Manufacture will not be responsible for any statements or representations This limited warranty is void if Cal Flame or its des- made in any form that go beyond, are broader ignated representative determines that the grill has...
  • Page 47 This Page is Intentionally Blank.
  • Page 48 Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill and activate coverage. Write this information in the space provided below.

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