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Cal Flame BBQ10245-KDB Owner's Manual
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Cal Flame BBQ10245-KDB Owner's Manual

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LTR50001091, Rev. C

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Summary of Contents for Cal Flame BBQ10245-KDB

  • Page 1 LTR50001091, Rev. C...

  • Page 2: Cart Assembly

    Cart Assembly Assembling the A La Cart Parts List with Replacement Part Numbers Before you begin, inventory the parts you received to make sure you have everything. After you assemble your cart, you will have six frame extensions you will not need. (If you assemble your cart confi gured for a fi ve burner grill, for example, you will not need the frame extensions for a three or four burner grill.) These instructions describe how to assemble the A La Cart, which can...
  • Page 3 A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 4 Attach the two cart wheels to the right side frame piece. Attach the left frame piece to the right frame piece with the front and back bottom extensions. Attach the extensions to the out- side of of the frames as shown below using the provided metal screws.
  • Page 5 Attach the top rear extension. Attach the extension to the inside of of the frames as shown below using the provided metal screws. Connect the the outer and inner extensions according to the width of your cart’s size and attach them to the left and right frame pieces.
  • Page 6 Attach shelves and shelf supports to both sides of the cart using screws and nuts. Place the shims between the cart side and the shelf so that they will be held in place by the middle and bottom screws. Set the propane tank holder and the optional basket in place. A La Cart LTR50001091, Rev.
  • Page 7 Assembling the A La Cart Plus A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 8 Item Description Part Number Quantity Base BBQ09345100 Rear Panel BBQ09345110 Left Side BBQ09345120 Right Side BBQ09345121 Bridge Support BBQ09345122 L Support BBQ09345125 Front Body Plate 3 Burner BBQ09305-KDB Grill Front Body Plate 4 Burner BBQ09306-KDB Grill Top Filler Piece 3 Burner BBQ09303-KDB Grill Top Filler Piece 4 Burner...
  • Page 9 NOTE: A three burner grill cart is used as an example to describe the assembly of the A La Cart Plus. Differences between the three cart sizes will be pointed out in these instructions. Attach the casters to the base (if not already at- tached).
  • Page 10 Attach the bridge support to the side panels. Steps 5 through 7 are for three burner and four burner grills only. If you have a fi ve burner grill, skip to step 9 . Attach the L support to the bridge assembly and rear panel as shown below.
  • Page 11 Note: The A La Cart Plus comes with all the parts to assemble a three, four, or fi ve burner grill cart. You will only need one fl at body panel and one body fi ller for the side burner cut-out. When your grill is fully as- sembled, you may dispose of the extra pieces as you see fi t.
  • Page 12 Slide in the propane tank holder. Attach front doors. Slide hooks under catch plate. Snap the hinge in place. To release hinge, press the tab on the end. A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 13 Assemble the shelves. Attach the shelf spac- ers and the hinges to the shelf arm. Attach the handles to the tray. Set each tray on the shelf arms. Turn the adjustable screws to hold the tray in place. A La Cart LTR50001091, Rev.
  • Page 14 Attach shelf brackets. Slide in shelves. A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 15 Attach accessories. Three and four burner grills Attach the bottle opener and towel hanger as shown. Attach the paper towel holder and spice rack inside the cart door. Five burner grill The fi ve burner grill does not have loca- tions for installing the towel hook and bottle opener.
  • Page 16 You will need a second person to help you to avoid damaging the grill, the transformer, or the grill cart. If your Cal Flame barbecue grill has lights and a convection fan, you will need to attach the transformer to the under side of the grill be- fore it goes in the cart.
  • Page 17 Make sure the grill is properly seated. The right side lip of the grill will be more or less fl ush with the top spacer piece. Front View The left side and rear lips of the grill will go over the top of the side and rear panels, as shown in the Rear View fi gure below.
  • Page 18 A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 19 Assembling the A La Cart Deluxe A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 20 Item Description Part Number Quantity Base BBQ09345200 Rear Panel BBQ09345210 Left Side BBQ09345220 Right Side BBQ09345221 Bridge Support BBQ09345222 L Support BBQ09345125 Divider Panel BBQ09345228 Front Body Plate 3 Burner BBQ09305S-KDB Grill Front Body Plate 4 Burner BBQ09306S-KDB Grill Front Body Plate 5 Burner BBQ09307S-KDB Grill Top Filler Piece 3 Burner...
  • Page 21 NOTE: A three burner grill cart is used as an example to describe the assembly of the A La Cart Deluxe. Differences between the three cart sizes will be pointed out in these instructions. Attach the casters to the base (if not already attached).
  • Page 22 Attach the divider panel to the base and back panel. Attach the bridge sup- port to the side panels. A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 23 Attach L support to the bridge assembly and rear panel. Note the location of the L support for each grill size. Three burner grill Four burner grill Five burner grill A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 24 Note: The Al La Cart Deluxe comes with all the parts to assemble a three, four, or fi ve burner grill cart. You will only need one fl at body panel and one body fi ller for the side burner cut-out. When your grill is fully assembled, you may dispose of the four extra pieces as you see fi t.
  • Page 25 Slide in the propane tank holder. Attach the doors. Slide hooks under catch plate. Snap the hinge in place. To release hinge, press the tab on the end. A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 26 Slide in the drawers on their runners. Attach the shelf brackets on both sides of the cart. A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 27 Assemble the shelves. Attach the shelf spacers and the hinges to the shelf arm. Attach the handles to the tray. Set each tray on the shelf arms. Turn the adjustable screws to hold the tray in place. A La Cart LTR50001091, Rev.
  • Page 28 Slide the shelves into the shelf brackets. A La Cart LTR50001091, Rev. C www.calflamebbq.com...
  • Page 29 Attach the accessories. Three and four burner grills Attach the bottle opener, towel hanger and spice Attach the paper towel rack as shown. holder inside the cart door. Five burner grill Attach the bottle opener and towel hanger as shown. Attach the paper towel Attach the spice rack holder inside the cart door.
  • Page 30 You will need a second person to help you to avoid damaging the grill, the transformer, or the grill cart. If your Cal Flame barbecue grill has lights and a convection fan, you will need to attach the transformer to the under side of the grill be- fore it goes in the cart.
  • Page 31 Make sure the grill is properly seated. The right side lip of the grill will be more or less fl ush with the top spacer piece. Front View The left side and rear lips of the grill will go over the top of the side and rear panels, as shown in the Rear View fi gure below.

  • Page 32: Adjusting The Doors

    Adjusting the doors To adjust door level, remove the cover on the hinge protecting the adjustment screws. Referring the the fi gure below, the screw on the left moves the door away from and closer to the cart. The screw on the right adjusts the height and level of the door.
  • Page 33 Connecting gas lines Remove the rear plate to access the gas connections at the back of the grill. Refer to the grill owner’s manual for description of connecting both LP and NG gas sources. A La Cart LTR50001091, Rev. C www.calflamebbq.com...

  • Page 34: Limited Warranty

    Extent of Warranty This limited warranty is only valid on Cal Flame grill carts delivered in the United States or Canada and extends through the selling dealer to the original purchaser. This warranty becomes valid at time of purchase and ends either by specifi ed time-frame listed above or upon owner transfer or relocation.

  • Page 35: Customer Service

    refer to the owner’s manual for examples of exclusions and common acts invalidating this warranty. This limited warranty applies only to grill carts normally used for personal, family, or household purposes and specifically excludes rental or commercial applications. This warranty does not apply to labor charges.

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