Donaldson BOFA AD 1500 iQ Dual Arms User Manual

Fume extraction system

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This manual contains specific precautions related to worker safety. The hazard alert image denotes safety
related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this
system until you have read and understood the instructions, precautions and warnings contained within this
manual.
English
Master Language
AD 1500 iQ Dual Arms
Fume Extraction System
User Manual
Installation, Operation, and Service Information
UM-AD 1500 iQ DUAL ARMS-BOFA-US
Revision 1.1

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Summary of Contents for Donaldson BOFA AD 1500 iQ Dual Arms

  • Page 1 AD 1500 iQ Dual Arms Fume Extraction System User Manual Installation, Operation, and Service Information This manual contains specific precautions related to worker safety. The hazard alert image denotes safety related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this system until you have read and understood the instructions, precautions and warnings contained within this manual.
  • Page 2 Donaldson BOFA Donaldson BOFA Technical Service If a problem arises with your system, please refer to the troubleshooting section of this manual. If the problem is still not resolved, please: • Visit our website at for online help. donaldsonbofa.com •...
  • Page 3: Table Of Contents

    AD 1500 iQ Dual Arms User Manual Table of Contents Overview �������������������������������������������������������������������������������������������������������������������������������������������� 5 1�1� Front view of AD 1500 iQ Dual Arms 1�2� Rear view of AD 1500 iQ Dual Arms 1�3� Overview of control panel Safety information ���������������������������������������������������������������������������������������������������������������������������� 8 2�1�...
  • Page 4 Donaldson BOFA 7�2� USB connectivity 7�2�1� Event log Troubleshooting �������������������������������������������������������������������������������������������������������������������������������30 8�1� Fault indication 8�1�1� Blower failure detection 8�1�2� Internal power supply 8�1�3� Error codes on the iQ display 8�1�4� USB diagnosis Replacement parts ���������������������������������������������������������������������������������������������������������������������������31 9�1� Consumable spares 9�2� Maintenance protocol 9�3�...
  • Page 5: Overview

    AD 1500 iQ Dual Arms User Manual Overview 1�1� Front view of AD 1500 iQ Dual Arms System arm System arm handles Standby LCD screen button Up/enter/down buttons USB port Combined filter Combined filter clamp lever Pre-filter Lockable castors...
  • Page 6: Rear View Of Ad 1500 Iq Dual Arms

    Donaldson BOFA 1�2� Rear view of AD 1500 iQ Dual Arms Blower cooling inlet Mains isolation switch Over-current trips Mains inlet Blower cooling outlet Spark arrestor chamber Exhaust outlet...
  • Page 7: Overview Of Control Panel

    AD 1500 iQ Dual Arms User Manual 1�3� Overview of control panel The diagram below shows an overview of LCD features. Internal extraction Blower status icon Airflow value in CFM system temperature or m³/h °F/°C Real-time Target airflow combined filter set point condition Real-time pre-filter...
  • Page 8: Safety Information

    Donaldson BOFA Safety information 2�1� Important safety notes Concerning symbols used on the extraction system and referred to within this manual. Symbol Meaning Refers to an immediately impending danger. If the danger is not avoided, it DANGER could result in death or severe (crippling) injury. Please consult the manual when this symbol is displayed.
  • Page 9: Warning And Information Labels

    AD 1500 iQ Dual Arms User Manual Dangers to eyes, breathing, and skin Once used, the filters within the extraction system may contain a mixture of particulates, some of which may be sub-micron size. When the used filters are moved, it may agitate some of this particulate, which could get into the breathing zone and eyes of the operative.
  • Page 10: Serial Number Label

    Donaldson BOFA 2�3� Serial number label Location: Top right on the right-hand side panel. Meaning: This label contains a variety of information about the extraction system, including: • Company name, address and contact number • Extraction system model • Extraction system serial number •...
  • Page 11: Fire Risk Warning

    AD 1500 iQ Dual Arms User Manual 2�4� Fire risk warning In the event that a burning ember or spark is drawn into the fume extraction system, it may be possible that the filters will ignite. Whilst any resultant fire would typically be retained within the fume extraction system, the damage to the extraction system could be significant.
  • Page 12: Before Installation

    Donaldson BOFA Before installation 3�1� Packaging removal and system placement Before installation, check the extraction system for damage. All packaging must be removed before the system is connected to the power supply. Please read all instructions in this manual before using this extraction system.
  • Page 13 AD 1500 iQ Dual Arms User Manual 4. Check the filters are located in their correct position before closing the door and securing the door latches. Note: The door will not close fully if the combined filter has not been secured in place using the clamping lever (as detailed below).
  • Page 14: Installation

    The supply cord should DANGER only be replaced by a Donaldson BOFA engineer as an electrical safety test may be required after replacement. The system MUST be connected to a properly earthed outlet.
  • Page 15: Arm Fitting

    AD 1500 iQ Dual Arms User Manual 4�3� Arm fitting The extraction system has two extension arms that must be fitted at installation of the system. They are packed separately from the extraction system. The system is only compatible with the arms supplied. CAUTION Two people are required when fitting the arms due to their size and weight.
  • Page 16 Donaldson BOFA 5. Ensure that the mounting flange is free to rotate and that the rotational stop does not rub on any part of the arm mechanism. 6. Repeat for the second arm. 7. Mount the arms to the extraction system and secure with the supplied six nyloc M6 nuts and washers. Orient the mounting flange as shown in the image below with the mounting flange stop towards the centerline of the extraction system.
  • Page 17 AD 1500 iQ Dual Arms User Manual Arm Flange Connection M5 Hex Nut Star washer Plain washer Crimps Star washer Extraction System Earth Stud M5 Hex Nut Star washer Plain washer Crimp Star washer Completed earth connection...
  • Page 18: Arm Movement

    Donaldson BOFA 4�4� Arm movement The arms can be maneuvered by using the handle to extend and retract the arm and the ring handle to tilt the head of the arm as shown below. Extend/retract arm handle Head tilt ring handle 4�4�1�...
  • Page 19: Operation

    AD 1500 iQ Dual Arms User Manual Operation 5�1� Turning extraction system on There are two stages to powering up your iQ extraction system. The on/off switch must be switched to the “on” position (refer to section 1 for switch location). This will place the extraction system in standby mode, indicated by the front panel power button illuminating red.
  • Page 20: Setting The Desired Airflow

    Donaldson BOFA 5�3� Setting the desired airflow The iQ system features automatic flow control. This enables the user to set the required airflow rate, then over time, as the filters begin to block, the blower will automatically begin to increase in speed to compensate for any loss in performance caused by the added restriction of the partially blocked filters.
  • Page 21: Maintenance

    AD 1500 iQ Dual Arms User Manual Maintenance 6�1� Maintenance UK It is a legal requirement, under regulation 9 of the COSHH regulations that all local exhaust ventilation systems are thoroughly examined and tested at least once every 14 months (typically carried out annually). The approved code of practice recommends that a visual check should be carried out at least once a week.
  • Page 22: Pre-Filter Replacement

    Donaldson BOFA 6�2�2� Pre-filter replacement Refer to section 2.2 for PPE requirements. The pre-filter needs replacing when the display flashes between the two images shown below. At this point, the buttons will illuminate red and if fitted the filter blocked signal will be given.
  • Page 23 AD 1500 iQ Dual Arms User Manual To remove and replace the combined filter, follow the procedure detailed below. 1. Isolate the electrical supply to the extraction system. 2. Undo the latches on the front of the extraction system and open the door.
  • Page 24: Spark Arrestor

    Donaldson BOFA 6�3� Spark arrestor The spark arrestor chamber captures any hot particles. These particles pass through four metal deflectors and then fall into a dropout tray. 6�3�1� Emptying the dropout tray and cleaning the deflectors Hot particles are present in the spark arrestor chamber. When emptying the dropout...
  • Page 25: Intelligent Operating System (Iq) Display

    AD 1500 iQ Dual Arms User Manual Intelligent Operating System (iQ) display 7�1� Visual alarms on the iQ system The iQ system can visually display a range of alarms on its LCD panel. The visual displays, meanings, and solutions are detailed below. All alarms will trigger the system alarm interface output signal and the inbuilt audible buzzer if fitted/activated.
  • Page 26: Run Safe Feature

    Donaldson BOFA Full arm blockage This alarm is triggered when the iQ system detects a full blockage in the installation. The iQ system interprets a full blockage as a vacuum spike within the arms, indicating that the extraction system is unable to maintain the set airflow due to the blockage.
  • Page 27: Usb Connectivity

    AD 1500 iQ Dual Arms User Manual 7�2� USB connectivity The iQ system is equipped with a USB port that operates as a two-way device, as detailed below. Duplicating iQ data Downloading iQ data This USB upload feature is intended for customers who have Customers can download all stored data within the iQ system, multiple extraction systems and a specific set of parameters which can be used to keep records of system performance and...
  • Page 28: Event Log

    Donaldson BOFA 7�2�1� Event log The iQ system will take a snapshot of the system performance every fifteen minutes, or if a system adjustment is made, or an alarm is triggered. Some of the information captured is listed below: Date and time The date and time will be set as part of the testing stage by the manufacturer and set to GMT.
  • Page 29 Pre-filter blocked 524288 System 75% blocked Faults Te fault column in the download log will display a code if a fault with the iQ system is detected. For analysis of any faults in this column, please contact Donaldson BOFA technical service.
  • Page 30: Troubleshooting

    Faults are displayed as a number in the error window within the display. In the event of an error code being displayed, please contact your local representative or Donaldson BOFA who will be able to diagnose the fault and advise on the most efficient solution.
  • Page 31: Replacement Parts

    12 months. To maintain performance, it is important that the filters are replaced with identical Donaldson BOFA filters. To reorder, please refer to the filter number printed on the filter installed in your extraction system. See part numbers below: 1.
  • Page 32: System Specifications

    Donaldson BOFA System specifications Extraction system: AD 1500 iQ Dual Arms Size: Imperial (inches) Metric (mm) Minimum flowrate: 294 cfm (500 m Height 47.4 1205 Maximum flowrate: 677 cfm (1150 m Width 27.2 Weight*: 529 lbs (240 kg) Depth 37.5 Airflow measuring system: Windvane...
  • Page 33: Contact Information

    AD 1500 iQ Dual Arms User Manual Contact information Donaldson BOFA head office – UK & ROW: Tel. +44 (0) 1202 699 444 19-20 Balena Close Email: Creekmoor Industrial Estate bofasales@donaldson.com Poole Dorset BH17 7DU United Kingdom Donaldson BOFA German office: Email: bofavertrieb@donaldson.com Donaldson BOFA US office: 303 S Madison Street Tel. +1 (618) 205 5007...
  • Page 34: Inspection Record

    Donaldson BOFA Inspection record Inspection Record Local Exhaust Ventilation System Health & Safety at Work Act 1974 - Control of Substances Hazardous to Health - Regulation 9 (2002) Thorough Examination and Testing of Local Exhaust Ventilation Systems Company: System Designation:...
  • Page 35 Process enclosure, extraction system arms, spark arrestor, and extraction system. Inspection and Maintenance Record 1. Daily inspection Inspection of the process to ensure extract arms, nozzles, shutoff valves, and spark arrestor are in place and correctly positioned. Examination of the extraction system to ensure it is running. This to be carried out by the operator. Daily inspection not recorded.
  • Page 36 Weekly inspection by supervisor of physical condition of extract devices/nozzles/enclosures/s and extraction system for damage, change (parts added or removed) and correct operation, etc. Check also that daily inspections have been completed. Tick boxes to confirm system ok/change. Add details of any changes. Report changes to Engineering Manager.
  • Page 37 Process enclosure, extraction system arms, spark arrestor, and extraction system. Inspection and Maintenance Record 3. Monthly inspection In addition to weekly checks, inspect the arms and check for blockage and smooth operation of fan, signs of dust or vapor/gas/ odor carry over. Tick boxes to confirm system ok/change. Add details of any changes. Report changes to Engineering Manager. Record any remedial actions taken.

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