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Summary of Contents for Donaldson BOFA AM400
- Page 1 AM400 USER MANUAL Version 3 – 07/2021...
- Page 2 Contents Overview of your AM400 extraction system (front) Overview of your iQ extraction system (back) Overview of filtration path Overview of LCD display Overview of control panel Important safety notice Safety labels Unpacking and unit placement Fume capture methods Connecting to power supply Interface connection Interface connection (cont’d) Turning extractor on / Changing display units...
- Page 3 Overview Lift mechanism IQ flow management control buttons control board Machine isolation valves Tri-clamp fittings Filter housing Housing isolation valves Electric actuator Filter housing latches Castors Lift sling...
- Page 4 Overview Outlet Inlet Mains power cable On/Off switch entry Interface connection...
- Page 5 Overview...
- Page 6 Overview...
- Page 7 Overview Filter Filter housing housing actuator Standby button actuator “DOWN” “UP” control control iQ control buttons iQ display screen Panel key access...
- Page 8 Warning Safety Instructions When working with the pump/motor housing open, Live 115 or 230 volt mains components are accessible. Ensure that the rules and regulations for work on live components are always observed. Important To reduce the risk of fire, electric shock or injury: Important safety notes Always isolate the system from the mains power Concerning symbols used on the extraction unit and referred...
- Page 9 Safety Instructions Warning and Information labels The following listing details labels used on your AM400 unit. Serial Number Label Goggles, Gloves & Mask Label Location: Rear electrical panel. Meaning: This label contains a variety of information about the extraction unit, including. •...
- Page 10 Before installation Inner transit packaging removal & unit placement Before installation, check the extraction unit for damage. All packaging must be removed before the unit is connected to the power supply. Please read all instructions in this manual before using this extractor.
- Page 11 Installation The AM400 has been designed to remove and filter fume containing potentially hazardous particulate generated during manufacturing processes. Such hazardous substances are captured within a single stage filtration system after which the cleaned gas is returned to the process. General Guidelines for a successful installation and to achieve optimal performance: •...
- Page 12 Installation Connection to Power Supply Please follow the specification at the rear of the manual when selecting the power supply outlet for the AM400 system, ensure the power supply is suitable before connecting the AM400 system. Check the Integrity of the electrical power cable, if the supply cord is damaged the extraction unit should not be connected to the mains.
- Page 13 when the 2 cables are disconnected the motor will slow Installation down and come to a stop. The extractor will need to be turned on and be out of standby mode (See section for turning the extractor on) in order for this feature to operate. Remote Stop/Start feature Enables the extraction unit to be remotely turned On / Off via an external signal.
- Page 14 Installation Filter Blocked / System Fail Signal The AM400 system will output a signal to alert the user when the extractor has failed or when the filters are blocked. This feature will not directly stop the extractor from running correctly, but if fitted this feature should be terminated correctly before power is applied to the AM400 system.
- Page 15 Changing the display units Operation The Flow rate and temperature readings can be displayed in 2 ways. Temperature displayed as Flow rate displayed as m 2. Temperature displayed as Flow rate displayed as CFM Turning extraction unit On There are 2 stages to powering up your AM 400 extraction The display value can be changed by pressing the “Enter”...
- Page 16 Operation Setting the desired flow rate The iQ system features automatic flow control. This enables the user to set the required flow rate rate, then over time as the filters begin to block the motor will automatically begin to increase in speed to compensate for any loss in performance caused by the added restriction of the partially blocked filters.
- Page 17 Operation Flow rate Auto Adjust (first installation only) When first setting the flow rate on your new extraction unit the iQ will detect if the desired flow rate is achievable with the installation that has been connected to the extraction unit.
- Page 18 A log of the changes should be maintained by the user. The filters require attention when the display shows the Maintenance filter blocked icon/ filter output signal or when the extractor no longer removes fume efficiently. It is recommended that a spare set of filters are kept on site to avoid prolonged unit unavailability.
- Page 19 Maintenance Remove the 4x M6 bolts as indicated below to remove the elbow from the inlet path. Cleaning the unit The external powder coat finished unit can be cleaned with a damp cloth and non-aggressive detergent, do not use an abrasive cleaning product as this will damage the finish.
- Page 20 Maintenance Changing the filter Step 2: Step 1: Step 3: Remove the lower tri-clamps. between the filter housing and Ensure the system is powered off and isolated. Lower the housing to floor via the lift mechanism, by holding Close both isolation valves by rotating both handles 90 flexible hose.
- Page 21 Maintenance Step 4a: Step 4b: Step 5: If the process being filtered DOES require passivation, ensure Remove the lid of the filter housing by unclipping the 6x If the process being filtered DOES NOT require passivation, latches. your company’s risk assessment and PPE protocols for this ensure the correct PPE is being used as per your company’s Remove the filter from the housing and dispose of the filter activity are being adhered to.
- Page 22 Maintenance Step 6: Step 7: Step 8: Clean the housing and install the new filter. Push the filter housing back onto the lifting mechanism. Re open both isolation valves by rotating both of the isolation Secure the lid using the 6x latches. Raise the filter housing back into place whilst aligning the valves 90 degrees to the right, ensuring the handle has flexible hose with the spigots on the filter housing.
- Page 23 Hose blocked alarm iQ System Display The iQ system features a 2 stage Hose blocked alarm. • Partial hose blockage • Full hose blockage Partial hose blocked alarm This alarm will become active when the iQ system detects a part blockage in the installation. The iQ system interprets a iQ Display Features partial blockage as a vacuum spike within the ductwork but The iQ display has the ability to display all the faults...
- Page 24 iQ System Display USB Connectivity The iQ system is equipped with a USB drive, that operates as a 2 way device, as detailed below. • Duplicating iQ settings • Download iQ Data Duplicating iQ settings (USB Upload) This USB upload feature has been designed for customers that have multiple extractors and specific set of parameters that they wish to duplicate across their iQ extraction units.
- Page 25 iQ System Display Download iQ Data (USB Download) With this feature the customer is able to download all stored data within the iQ system, this information can then be used to keep records of how your iQ system is performing, this is also very beneficial for the technical team when diagnosing issues with the extraction system.
- Page 26 Inlet % (installation restriction) iQ System Display Shows the percentage of the iQ system capacity that is taken up by the installation (pipe work) this value would also rise if the inlet or pipe work becomes blocked. Motor output Shows the percentage the motor is being run at to achieve the flow rate set by the user.
- Page 27 Error Codes on the iQ display Troubleshooting The iQ system is able to self-diagnose problems relating directly to the monitoring system. Faults are displayed as a number in the error window within the display. Fault Indication The iQ system intelligently monitors the whole extraction unit.
- Page 28 Filter disposal Replacement Parts The filters are manufactured from non-toxic materials. Filters are not re-usable, cleaning used filters is not recommended. The method of disposal of the used filters depends on the material deposited on them. For your guidance Consumable Spares Deposit Comment The AM 400 contains a particulate filter.
- Page 29 System Specifications Unit: AM400 Capacity: 330m Weight: 192Kg Motor: Centrifugal Fan Electrical supply: 115V or 230V Hertz: 50 or 60Hz Full Load Current: 13.8A at 115V / TBC at 230V Noise Level: Below 80dB (A) (at typical operating speed) Size: Metric (mm) Height...
- Page 30 Contact Information BOFA Headquarters 21-22 Balena Close Creekmoor industrial Estate Poole Dorset BH17 7DX Phone: +44 (0) 1202 699444 BOFA Americas 303 S.Madison Street Staunton Illnois 62088 Phone: 001 (618) 205-5007...
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