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Cantek BS600-3H Operations & Parts Manual

3-head wire brush machine
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Operations & Parts
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www.cantekamerica.com
BS600-3H
3-Head Wire Brush Machine
Please ensure you have your serial number available when contacting us for parts or service.
Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com

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  • Page 1 Operations & Parts Manual www.cantekamerica.com BS600-3H 3-Head Wire Brush Machine Please ensure you have your serial number available when contacting us for parts or service. Cantek America Inc. | 1.888.982.2683 | Parts: sales@cantekamerica.com | Service: service@cantekamerica.com...
  • Page 2 CANBS6003H Machine Operation Manual JUNE 2024 Version 1.00 Document number: 10111-1007 Translation of the original instructions DISCLAIMER The manufacture makes no representations or warranties with respect to this manual and, to the maximum extent permitted by law, expressly limits its liability for breach of any warranty that may be implied to the replacement of this manual with another.

  • Page 3: Document Revisions

    Machine modifications Year Type Modifications Change B0030001 to B0030028. The main modification is to move the control panel down to avoid the workpiece interfering with the emergency stop switch. Additionally, 10-26-2023 B0030028 remove the threads from E0530002, the brush shaft locknut, and reduce the hole diameter, to use it as a limiter.
  • Page 4 Before starting the machine, carefully read and fully understand this manual. We strongly recommend using this manual for personnel training and keeping it near the machine for future reference.

  • Page 5: Table Of Contents

    Table Of Contents 1.0 CANBS6003H MACHINE OPERATION MANUAL .............. 5 2.0 SAFETY PRECAUTIONS: ....................8 2.1 SAFETY RULES ......................10 2.2 PERSONAL PROTECTIVE EQUIPMENT ................. 11 2.3 WARNING LABELS ..................... 12 2.4 SPACE ALLOCATION FOR THE MACHINE ..............13 3.0 MACHINE SPECIFICATIONS ..................16 4.0 IDENTIFICATION .......................

  • Page 6: Canbs6003H Machine Operation Manual

    1.0 CANBS6003H Machine Operation Manual Important Instructions This manual is tailored specifically for the operation of the CANBS6003H machine. It provides comprehensive guidance on all operational procedures. Please ensure that this manual is readily accessible near the machine for quick reference.
  • Page 7 Only persons reliable working procedures can be expected from, are allowed to perform all works. Persons the responsiveness of which is affected by e. g. drugs, alcohol or medication, are not allowed to work with the machine. The qualifications of the personnel for the different tasks are mentioned below: Operator: The operator is instructed by the operating company about the assigned tasks...
  • Page 8 Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury. Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury. Indicates information considered important, but not hazard-related.

  • Page 9: Safety Precautions

    2.0 Safety Precautions: 1. General Caution: Like all machinery, using this equipment involves inherent risks. • Operate with the utmost respect and caution, prioritizing safety precautions. Neglecting normal safety measures can result in personal injury to the operator. 2. Limited Warranty: This warranty excludes personal injury and defects arising from •...
  • Page 10 machine from the power source when making repairs. 10. Guard Usage: Do not operate the machine when the guard is removed. Keep • fingers and hands away from the sanding area. 11. Machine Start-up: Never start the machine with the workpiece in contact with the •...

  • Page 11: Safety Rules

    - Have all works only performed by qualified persons. - Keep insufficiently qualified persons and children out of the working area. 2.1 SAFETY RULES 1. Before installing, testing, or starting up the machine, read and memorize these safety rules. Follow available safety instructions and rules carefully. 2.

  • Page 12: Personal Protective Equipment

    2.2 Personal protective equipment The personal protective equipment serves to protect persons against impairments of safety and health while working. The staff must wear personal protective equipment while performing different works. The personal protective equipment is explained in the following statement: Hearing protection Hearing protection helps to protect the hearing from harmful noise and other loud sounds.

  • Page 13: Read Instruction

    2.3 Warning labels FIGURES TITLE DESCRIPTION Hazardous voltage. Can shock, burn or cause death. WARNING OF ELECTRIC Do not service before disconnecting power. SHOCK Do not operate machine when the electrical enclosure doors are open. Work piece kick back hazard. It will cause severe injury or death.

  • Page 14: Space Allocation For The Machine

    Before utilizing any machinery, it's crucial to acquaint yourself with all the safety markings and icons. Should there be any confusion, seek guidance from your immediate superior. 2.4 Space allocation for the machine Please refer to the diagram above for suggested space allocation for machine +placement.
  • Page 15 Method for securing the machine casters. (If optional) After positioning the machine, press down on the brake to secure the Swivel Caster of the machine. Out of the 4 casters, 2 are brake casters. These 2 brake casters are located on the long side at the back of the machine. The recommended environment for machine placement.
  • Page 16 Safety equipment: Adequate personal protective equipment, such as safety goggles, earplugs, and respiratory masks, should be provided to ensure the safety of operators. The designated work position for operators Machine operators should operate the machine from designated positions. Following the correct operating position ensures that the workpiece does not fly out and injure the operator when the machine's pressure rollers are not properly adjusted or when working with materials beyond the machine's capability.

  • Page 17: Machine Specifications

    Incorrect Positioning Demonstration For safety during operation, operators must not stand in the outfeed area. General safety instructions - Read the operating instructions before operating the machine. - Keep the work area clean and well lit. Cluttered or dark areas invite accidents. Keep the floor free of tripping hazards and dirt.

  • Page 18: Identification

    4.0 Identification Elevation motors Conveyor belt Dust ports Control panel Hold-down roller adjustment handle Main power switch Wire brush (Steel or Tynex) Power cord connection hole.
  • Page 19 Digital readout (Spindle RPM, Button to adjust spindle RPM Sanding head position, Sanding head loading ampere) Button for starting / stopping the Button to adjust conveyor speed sanding head Button for moving the sanding head Button for starting / stopping the up and down conveyor belt Button to switch the sanding head...
  • Page 20 Start/Stop button for sanding head Brush RPM / Brush load current ampere Move the sanding head up or down Height of the sanding head (Thickness) Switch between forward and reverse RPM/Ampere switch button rotation of the sanding head Sanding head speed (200~1200 RPM) Unit switch for sanding head position (mm/inch)

  • Page 21: Power Supply

    5.0 Power Supply ELECTRICAL REQUIREMENTS Place the machine close to an available power outlet. Ensure that all electrical cables are shielded from foot traffic, handling of materials, moisture, chemical exposure, or any other potential hazards. Make certain that there is a way to easily disconnect the power.

  • Page 22: Machine Installation

    Full-Load Current Rating The full-load current specification indicates the current consumption of the machine when operating at its full output power. In instances where the machine has multiple motors, the full-load current refers to the sum of the amperage drawn by the largest motor or the cumulative current from all motors and electrical devices that could be active simultaneously during standard operations.
  • Page 23 For machines with installed fixed feet: The following specifications of forklift are required to move this machine: Fork length: 1200mm • Forklift lifting capacity: 2500kg • Prevent collision when lifting the machine. Make sure the forks are • completely inserted through the bottom of the machine (A) and pay attention to the balance of the machine.
  • Page 24 Installation Environment The ground should be level and able to bear the weight of the machine. • There should be sufficient space around the machine for operation and • maintenance. Installation Steps 1. Remove the packing materials from the machine. 2.

  • Page 25: Connecting The Power Supply

    7.0 Connecting the Power Supply Precautions Before connecting the power supply, be sure to check that the voltage • and frequency (Hz) of the connected power supply match the voltage of the machine. The machine must be connected to the main power supply by a qualified •...
  • Page 26 Connection Steps When opening the electrical enclosure door, be sure to turn off the main power supply and confirm that there is no power before connecting the power cord. Safety First: 1. Turn off the main power supply before starting any wiring work. 2.
  • Page 27 Final Check: 5. Ensure all connections are secure and there are no loose wires. 6. Close the electrical cabinet and secure it properly. 7. Make sure the emergency stop button on the control panel is released. 8. Turn on the main power supply and start the conveyor belt to check the conveyor belt direction.
  • Page 28 emergency stop is functioning correctly. To reset the Emergency Stop, turn the red top until it pops up. 3. Press the Start Button, then the machine should now work again. Step 5: How to Verify Correct Wiring: Upon completing the wiring, activate the machine. Please first control the "conveyor belt".

  • Page 29: Connecting The Air Supply

    8.0 CONNECTING THE AIR SUPPLY The input air regulator regulates the air pressure that is supplied to the machine. After connecting the air compressor to the machine's air duct coupling, ensure that the pressure valve is adjusted to a value between 0.5 and 0.6 MPa. Set the oil cup to its minimum value.

  • Page 30: Adjustment Of The Conveyor Belt

    9.0 ADJUSTMENT OF THE CONVEYOR BELT First, it's important to understand how to loosen and tighten the conveyor belt. This is controlled by turning the adjustment bolts clockwise and counterclockwise using a hex wrench. Note that when replacing a new conveyor belt, pay attention to the tension of the belt.
  • Page 31 On the other hand, since the microswitch that activates the cylinder is located near the control panel on the outfeed side, the adjustment bolt on the infeed side near the control panel should be slightly retracted more than the bolt on the opposite side.
  • Page 33 Explanation of Conveyor Belt Auto Tracking 1. Conveyor Belt Adjustment with Pneumatic Cylinder Operation (Extension): The adjustment of the conveyor belt must be coordinated with the operation of the pneumatic cylinder (extension phase). 2. Appropriate Tensioning of the Conveyor Belt: Adjust the tension of the conveyor belt appropriately.

  • Page 34: Connecting Dust Port

    A proper connection is essential for optimal dust collection efficiency. Dust Collection System Recommendation For optimal performance, we recommend utilizing a dust collection system with a minimum capacity of [Specify Capacity Requirement]. Model No. BS600-3H Model No. BS600-2H Capacity 3600 CFM...

  • Page 35: Connection Requirements

    10.1 Connection Requirements When connecting the hoses, please ensure: The connection complies with workplace sound pressure level • regulations to minimize noise. The hoses are securely connected to prevent dust leakage. • DUST CHUTE DUST CHUTE DUST CHUTE...

  • Page 36: Accessories

    11.0 Accessories Brush circular diameter: 6”(152mm) or 10”(254mm) Steel wire brush Steel Wire Option: 0.35 ~ 0.60mm Medium Structuring-Recommend 0.35mm wire Heavy Structuring- Recommend above 0.45mm wire The steel wire brush is adept at refurbishing reclaimed lumber, imparting an aged look to new wood, and drawing out the grain on wood flooring and stair treads.
  • Page 37 is highly recommended to use it in conjunction with a Steel Wire Brush for optimal results. Sanding brush strips Great for sanding and denibbing. The standard grit size of the sanding brush: #60~#500 Removing knife marks- Recommend #60~#120 Final prefinish- Recommend #150~#240 Sealer Sanding/ de-nibbing- Recommend #320~#500...

  • Page 38: Initiating Wire Brushing On Wood Surfaces

    12.0 Initiating Wire Brushing on Wood Surfaces Once the zero point has been accurately confirmed and the conveyor belt's auto- tracking is functioning properly, use a vernier scale to measure the thickness of the wood workpiece. Then, adjust the sanding head to the appropriate position by pressing the buttons to raise or lower it.

  • Page 39: Recommended Usage Of Steel Brush And Abrasive Nylon Brush

    12.1 Recommended Usage of Steel brush and Abrasive Nylon brush When using a steel wire brush, it is recommended to set the sanding depth between 0.1mm and 0.3mm. The commonly used RPM range is between 400 and 800 RPM. To enhance the rustic grain on the wood surface, it is recommended to prioritize increasing the RPM before increasing the sanding depth.

  • Page 40: How To Replace The Steel Brush And Abrasive Nylon Brush

    12.2 How to replace the Steel brush and Abrasive Nylon brush Firstly, it is recommended to wear cut-resistant gloves. During the replacement process, your hands will come into contact with steel wire. Without gloves, there is a risk of injury from the steel wire. Step 1: Loosen the five outer cover screws.
  • Page 41 Step 2: Loosen the four screws. Step 3: Remove the bearing seat (by pulling it out directly). The fixed screws on the brush shaft locknut.
  • Page 42 Step 4: Loosen the fixed screws. Step 5: Pull out the brush shaft locknut. After removing the brush shaft locknut. Step 6: Lift the brush slightly upwards and pull it outwards to replace it.

  • Page 43: Operation

    13.0 Operation There is a danger to life in case of contact with live components. Switched-on electrical components can perform uncontrolled movements and lead to serious injuries. Disconnect the power plug before starting any adjustments on the machine. When the machine is powered on, adjustments should only be made through the human-machine interface to control the movement of the sanding head, the conveyor system, and the hold-down roller system.
  • Page 44 The following recommendations should assist in processing: • The operator should have basic knowledge of this type of machine. • Material removal and surface quality are better when working in several passes at low infeed and higher feed rate. • The best surface finish can be obtained when grinding in the direction of the grain.

  • Page 45: How To Set The Zero Point On The Canbs6003H

    13.1 How to Set the Zero Point on the CANBS6003H Step 1: Firstly, ensure that the gap between the reader and the tape is around 1mm. And press the button to move the sanding head to the lowest point. (Because sensor calibration requires the reader to read a travel distance exceeding 120mm, moving the sanding head to the lowest position ensures that there is sufficient travel distance available when raising and moving the sanding head for sensor calibration.)
  • Page 46 Step 4: Next, press "menu/enter" again. When the screen displays , begin pressing the Brush's upward button to raise the head until the "GO" disappears and is replaced by numbers, it indicates completion. Note: The above steps constitute the sensor calibration process. The next step is to perform the origin（current value）...

  • Page 47: Maintenance

    14.0 Maintenance Maintenance Personnel Guidelines Notices for Maintenance Personnel: Routine Maintenance Only trained and authorized personnel should carry out routine maintenance tasks. Before conducting any special maintenance or replacing parts, please contact the distributor or relevant service center. Ensure that the main power source is turned off and verify that all work is performed while the machine is completely stationary, prior to any maintenance or repair activities.
  • Page 48 7. The oil in the worm gear reducer should be changed after the first 400 working hours and every 3000 working hours thereafter. 8. Inspect the conveyor belt for any cracks or damage. Bearing Lubrication Bearings require greasing at several points, as indicated in the photographs below.
  • Page 49 Water needs to be removed on the left side, and oil needs to be filled on the right side. Water Conveyor wheel’s bearing require regular cleaning and lubrication. Bearing housing require regular cleaning and lubrication.
  • Page 50 Please note: The Magnetic Scale requires regular cleaning and must not come into contact with lubricating oil. Regular Lubrication of Dovetail Slide To ensure smooth and precise operation of the dovetail slide, it is essential to lubricate it regularly. Before lubrication, clean the dovetail slide to remove dust and old lubricant.
  • Page 51 Coupling Maintenance Regularly check the alignment and tighten any loose bolts. Ensure the lubricant is clean. Clean the coupling to remove dust and debris. Precautions for Maintenance Personnel 1. Power Isolation: Verify that the machine is de-energized before commencing any maintenance activity. 2.

  • Page 52: Electrical Wiring Diagram

    CANBS6003H 230v...
  • Page 56 Sanding Head Counterclockwise Rotation Sanding Head Clockwise Rotation Sanding Head Start...
  • Page 57 Conveyor Belt Start Sanding Head Counterclockwise Rotation Sanding Head Clockwise Rotation Sanding Head Start Sanding Head Counterclockwise Rotation Sanding Head Clockwise Rotation Sanding Head Start...
  • Page 58 CANBS6003H 460v...
  • Page 62 Sanding Head Counterclockwise Rotation Sanding Head Clockwise Rotation Sanding Head Start...
  • Page 63 Conveyor Belt Start Sanding Head Counterclockwise Rotation Sanding Head Clockwise Rotation Sanding Head Start Sanding Head Counterclockwise Rotation Sanding Head Clockwise Rotation Sanding Head Start...
  • Page 64 Contact Us TEL | 604.788.8224 FAX | 604.540.1780 Address | PMB#104,1124 Fir Avenue,Blaine,WA 98230...

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Canbs6003h

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