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Jet JMD-1144GHV SPF DRO Operating Instructions Manual

Milling and drilling machine
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JMD-1144GHV
SPF DRO
Original:
GB
Operating Instructions
MILLING AND DRILLING MACHINE
JPW Tool Group Hong Kong Limited
98 Granville Road, Tsimshatsui East, Kowloon, Hong Kong, PRC
www.jettools.com
Импортёр в РФ: ООО «ИТА Технолоджи»
105082, Москва, Переведеновский пер., д. 17
www.jettools.ru
Made in PRC / Сделано в КНР
T – 50000930T
2022-10

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Summary of Contents for Jet JMD-1144GHV SPF DRO

  • Page 1 MILLING AND DRILLING MACHINE JMD-1144GHV SPF DRO Original: Operating Instructions JPW Tool Group Hong Kong Limited 98 Granville Road, Tsimshatsui East, Kowloon, Hong Kong, PRC www.jettools.com Импортёр в РФ: ООО «ИТА Технолоджи» 105082, Москва, Переведеновский пер., д. 17 www.jettools.ru Made in PRC / Сделано в КНР T –...
  • Page 2 In addition to the safety requirements contained in these Do not operate the machine under the influence of drugs, alcohol operating instructions and your country’s applicable or any medication. Be aware that medication can change your regulations, you should observe the generally recognized behaviour.
  • Page 3 WARNING 1. Read and understand the entire instuction manual before operating machine. 2. Always wear approved safety glass/face shield while using this machine. 3. Make certain the machine is properly grounded. 4. Before operaing the machine,removetie,rings, Watchesother jewelry,and roll up sleeves above the elbows.Remove all loose clothing and confine long hair.DO NOT wear glove.
  • Page 4 to do a job whichit was not designed for.. 10.Make certain the motor switch is in the OFF position Before connecting the machine to the power supply. 11.Keep visitors a safe distance form the work area. 12.Never attempt any operation or adjustment if the Procedure is not understood.
  • Page 5 1. Attention 1.1 Inspection And Acceptance Please check carefully when open the package and make sure no parts are missing. 1.2 Safety Please read the operation manual carefully before the installation and adjustment of the machine.when finish the installation ,check all the details and trial run the machine idly before put it into operation .
  • Page 6 3.1.2 The operater should be familiar with all the rules and points of attention of running and maintaining the machine. 3.1.3Remove all the anti-rust coating or grease from the machine . 3.1.4 There’s a reliable ground protection the ground wire must be connected properly before it in operation.

  • Page 7: Use And Maintenance

    I USAGE The machine is used for cutting metals and nometals.It’s suitable drill,and widely field instrument,machining,repairing for cutting a single part or a batch of parts. II USE AND MAINTENANCE (Refer to chart 1.) 1.The user must read the Operation Manualcarefully,know structure and ability of every handle,the system of transmition and lubrication well.
  • Page 8 body with microgear,then turn the wheel④ in front of the head, the microfeeding can be realized. 5. The handle body must be seperated from microgear during drilling ,when drilling finished , loosen the handle⑤,the sleeve will reset automatically. The elastic force can be adjusted after loosing the screw locating in bottom of Spindle Box and turning the spring to different position.The spindle sleeve clamping handle ⑥...
  • Page 9 horizontal position or cloned position,pls push the upper of spindle box with hand and twitter it gently. 7. The cross—slide of spindle box can be realized through the ram moving.For cross sliding,pls firstly loosen the two clamping bolts⑨ locating on the right side of the ram, turn the gear shaft ⑩,to move the ram and spindle box,and tight the two clamping bolts.
  • Page 10 SPECIFICATION Model JMD-1144GHV SPF DRO Max. drilling dia. (Iron) 30mm Max. end milling width (Iron) 100mm Max. vertical milling dia.(Iron) 25mm Spindle taper ISO40 120mm Spindle travel（V） Worktable size 1120x280mm T-slot size 5x14mm Worktable travel 580/270mm Distance between Vertical spindle and surface of column...
  • Page 11 V:THE SYSTEM OF TRANSMITION AND CHANGED SPEED 1. Transmition of power The machine power is transmitted through gear on the shaft of motor and movinggears to the gear of spindle. 2.①Vertical shaft:when change speed,first cut off power,then change the handle to the position (A or B,C or D) you want (Gear Head). ②Horizontal shaft:when change speed,must cut off power then change the handle(12,13,14)to the position(I or II or III;A or B;C or D).

  • Page 12: Electric System

    VI THE LUBRICATION OF MACHINE AND ROLLING BEARING 1.Each rolling bearing to lubricated with lubricating fat on time (prefer to chart-2) 2.spindle, sleeve, column, table ete,should be lubricated at the right moment. VII ELECTRIC SYSTEM 1.Electrical circuit adopt the advanced international component to make up,which make the machine easy to operate and safe.
  • Page 13 replacing,pls inspect wether there is scrap iron and other something in the connection between spindle sleeve and gear shaft and fatigue of spindle,if finding them,pls clean them and apply oil and adjust spring to fittest. 5.If the knee table slide carrige does not rise steadily with noise,the table is steady,pls confirm wether wedge ship loose or not,and clean scrap iron add oil adjust wedge ship to fittest.
  • Page 14 - 13 -...

  • Page 15: Preventive Maintenance

    Preventive Maintenance For securing the accuracy and life of the machine,we offer the following maintenance charts. Frequency Item Daily 1. It necessary each lubrication point before operation. 2. It is necessary to release the clamps,clean and lubricate the table after opertion. Monthly 1.
  • Page 16 MAINTENANCE (1) Table saddle ways adjustment. a.Remove all dirt(from area) b.Turn the table gib screw clockwise while moving the untilslight drag is felt. (2) Saddle knee ways adjustment. a.Remove all dirt (from area) b.Remove chip wiper guards and wiper. c.Turngib adjusting screw clock wise while moving the saddle until slight drag is felt.
  • Page 17 MAINTENANCE (3)Ram ways adjustment. a.Remove all dirt(from area) b.Turn the ram gib screw clockwise while moving the ram until slight drag is felt. - 16 -...

  • Page 18: Installation

    INSTALLATION Ideally this machine should beBolted to a concrete foundationThe machine should be placed on A solid level flo.or anti-vibration pads to prevent ang rocking movement. Foundation plan - 17 -...

  • Page 19: Trial Run

    INSTALLATION Adjust the level of the machine to make sure the allowance is under 0.04/1000mm in the across and horizontal direction after fixing the machine on the base by four bolt.If necessary pads under the base. Trial Run Before trial tun. Please carefully clean the anti-rust oil on the every part of the machine .But the metal tools and other tools which can hurt the parts surface are forbidden.Then coat a thin lager oil on the outer surface.
  • Page 20 A:GEARHEAD PAR - 19 -...
  • Page 23 JMD-1144GHV SPF DRO A: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-A1 HEADSTOCK JMD1144GHVSPF-A2 BEVEL GEAR JMD1144GHVSPF-A3 CAP SCREW M6-1x60 JMD1144GHVSPF-A4 GRADUATED SCALE JMD1144GHVSPF-A5 RIVET 2.5x4 JMD1144GHVSPF-A6 LOCK PIN JMD1144GHVSPF-A7 LOCKING HANDLE JMD1144GHVSPF-A8 LOCK BUSHING JMD1144GHVSPF-A9 CAP SCREW M8x20...
  • Page 25 JMD-1144GHV SPF DRO B: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-B1 GEAR BOX JMD1144GHVSPF-B2 GEAR BOX COVER JMD1144GHVSPF-B3 OIL FILL PLUG JMD1144GHVSPF-B4 FLANGE JMD1144GHVSPF-B5 CAP SCREW M6x16 JMD1144GHVSPF-B6 BALL BEARING 6208ZZ JMD1144GHVSPF-B7 GEAR JMD1144GHVSPF-B8 12x28 JMD1144GHVSPF-B9 STEEL BALL...
  • Page 26 JMD-1144GHV SPF DRO B: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-B41 6x20 JMD1144GHVSPF-B42 THRUST BEARING 51100 JMD1144GHVSPF-B43 BUSHING JMD1144GHVSPF-B44 CAP SCREW M6x55 JMD1144GHVSPF-B45 BALL BEARING 6304ZZ JMD1144GHVSPF-B46 GEAR JMD1144GHVSPF-B47 6x16 JMD1144GHVSPF-B48 RETAINER JMD1144GHVSPF-B49 GEAR JMD1144GHVSPF-B50 EXT RETAINING RING...
  • Page 27 JMD-1144GHV SPF DRO B: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-B81 SET SCREW M8x10 JMD1144GHVSPF-B82 BUSHING JMD1144GHVSPF-B83 SET SCREW M5x12 JMD1144GHVSPF-B84 O-RING 11.8x1.8 JMD1144GHVSPF-B85 SHAFT JMD1144GHVSPF-B86 ROCKER RAM JMD1144GHVSPF-B87 TAPER PIN 4x30 JMD1144GHVSPF-B88 EXT RETAINING RING 15mm JMD1144GHVSPF-B89...
  • Page 29 JMD-1144GHV SPF DRO C: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-C1 SPANNER NUT M39x1.5 JMD1144GHVSPF-C2 KEYED WASHER 39mm JMD1144GHVSPF-C3 SPACER JMD1144GHVSPF-C4 ANG CONTACT BEARING 7008AC JMD1144GHVSPF-C5 SPACER JMD1144GHVSPF-C6 QUILL JMD1144GHVSPF-C7 BALL BEARING 32012 JMD1144GHVSPF-C8 COVER JMD1144GHVSPF-C9 CAP SCREW...
  • Page 31 JMD-1144GHV SPF DRO D: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-D1 EXT RETAINING RING 12mm JMD1144GHVSPF-D2 COLLAR JMD1144GHVSPF-D3 SCREW M6x16 JMD1144GHVSPF-D4 SPANNER NUT JMD1144GHVSPF-D5 SET SCREW M6x10 JMD1144GHVSPF-D6 COMPRESSION SPRING JMD1144GHVSPF-D7 CLUTCH JMD1144GHVSPF-D8 SPLINE SLEEVE JMD1144GHVSPF-D9 EXT RETAINING RING...
  • Page 32 JMD-1144GHV SPF DRO D: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-D41 GARDUATED DIAL JMD1144GHVSPF-D42 KNURLED SCREW JMD1144GHVSPF-D43 EXT RETAINING RING 15mm JMD1144GHVSPF-D44 THRUST BEARING 51102 JMD1144GHVSPF-D45 RETAINING FLANGE JMD1144GHVSPF-D46 CAP SCREW M6x12 JMD1144GHVSPF-D47 WORM GEAR...
  • Page 34 JMD-1144GHV SPF DRO E: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-E1 SHAFT JMD1144GHVSPF-E2 ROLL PIN 3x10 JMD1144GHVSPF-E3 COMPRESSION SPRING JMD1144GHVSPF-E4 5x16 JMD1144GHVSPF-E5 CONTROL LEVER JMD1144GHVSPF-E6 LEVER KNOB JMD1144GHVSPF-E7 SHAFT JMD1144GHVSPF-E8 BRACKET JMD1144GHVSPF-E9 ROLL PIN 3x14 JMD1144GHVSPF-E10 JMD1144GHVSPF-E11 BRACKET...
  • Page 35 JMD-1144GHV SPF DRO E: GEAR HEAD PARTS Part No. Name Size Qty. JMD1144GHVSPF-E41 GEAR JMD1144GHVSPF-E42 6x14 JMD1144GHVSPF-E43 4x32 JMD1144GHVSPF-E44 EXT RETAINING RING 36mm JMD1144GHVSPF-E45 GEAR JMD1144GHVSPF-E46 GEAR JMD1144GHVSPF-E47 WORM GEAR JMD1144GHVSPF-E48 THRUST BEARING 51105 JMD1144GHVSPF-E49 COLLAR JMD1144GHVSPF-E50 BALL BEARING 61905...
  • Page 37 JMD-1144GHV SPF DRO F: RAM & RAM BASE PARTS Part No. Name Size Qty. JMD1144GHVSPF-F1 HEADSTOCK JMD1144GHVSPF-F2 BEVEL GEAR JMD1144GHVSPF-F3 CAP SCREW M6-1x60 JMD1144GHVSPF-F4 GRADUATED SCALE JMD1144GHVSPF-F5 RIVET 2.5x4 JMD1144GHVSPF-F6 LOCK PIN JMD1144GHVSPF-F7 LOCKING HANDLE JMD1144GHVSPF-F8 LOCK BUSHING JMD1144GHVSPF-F9 CAP SCREW...
  • Page 39 JMD-1144GHV SPF DRO G: BASE & COLUMN PARTS Part No. Name Size Qty. JMD1144GHVSPF-G1 BASE JMD1144GHVSPF-G2 COLUMN JMD1144GHVSPF-G3 PHLP HD SCR M6x12 JMD1144GHVSPF-G4 COVER JMD1144GHVSPF-G5 COVER JMD1144GHVSPF-G6 REAR ACCESS PANEL JMD1144GHVSPF-G7 KNOB M10x155 JMD1144GHVSPF-G8 OIL SIGHT GLASS JMD1144GHVSPF-G9 OIL PLUG...
  • Page 41 JMD-1144GHV SPF DRO H: BASE & COLUMN PARTS Part No. Name Size Qty. JMD1144GHVSPF-H1 SET SCREW M5x6 JMD1144GHVSPF-H2 SET SCREW M5x8 DOG-PT JMD1144GHVSPF-H3 HORIZONTAL SPINDLE JMD1144GHVSPF-H4 12x45 JMD1144GHVSPF-H5 CAP SCREW M8x25 JMD1144GHVSPF-H6 END COVER JMD1144GHVSPF-H7 GASKET JMD1144GHVSPF-H8 BALL BEARING 32011-P5...
  • Page 42 JMD-1144GHV SPF DRO H: BASE & COLUMN PARTS Part No. Name Size Qty. JMD1144GHVSPF-H41 O-RING 30x2.65 JMD1144GHVSPF-H42 O-RING 45x3.55 JMD1144GHVSPF-H43 GASKET JMD1144GHVSPF-H44 FLANGE JMD1144GHVSPF-H45 CAP SCREW M8x20 JMD1144GHVSPF-H46 BALL BEARING 6307 JMD1144GHVSPF-H47 COVER JMD1144GHVSPF-H48 CAP SCREW M6x20 JMD1144GHVSPF-H49 BUSHING JMD1144GHVSPF-H50...
  • Page 44 JMD-1144GHV SPF DRO I: TABLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-I1 HANDLE SPINDLE JMD1144GHVSPF-I2 TAPER KNOB JMD1144GHVSPF-I3 HEX NUT JMD1144GHVSPF-I4 LOCK WASHER 12mm JMD1144GHVSPF-I5 HAND WHEEL JMD1144GHVSPF-I6 BUSH JMD1144GHVSPF-I7 SPRING JMD1144GHVSPF-I8 CONNECT JMD1144GHVSPF-I9 SCALE RING JMD1144GHVSPF-I10 CAP SCREW M6x16...
  • Page 45 JMD-1144GHV SPF DRO I: TABLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-I41 WIPER COVER JMD1144GHVSPF-I42 ANGLE RULER JMD1144GHVSPF-I43 OIL CUP JMD1144GHVSPF-I44 SCREW M5x10 JMD1144GHVSPF-I45 GUARD...
  • Page 47 JMD-1144GHV SPF DRO J: POWER FEED OF TABLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-J1 Indicator plate JMD1144GHVSPF-J2 Set screw M6x6 JMD1144GHVSPF-J3 Compression spring GB/T2089 1x4x12 JMD1144GHVSPF-J4 Steel ball GB/T308 5 JMD1144GHVSPF-J5 Handle seat JMD1144GHVSPF-J6 Elastic cylindrical pin GB/T879.1 5x35...
  • Page 48 JMD-1144GHV SPF DRO J: POWER FEED OF TABLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-J41 Hex Socket head bolt M6x18 JMD1144GHVSPF-J42 Information plate JMD1144GHVSPF-J43 Rivet GB/T827 2.5x4 JMD1144GHVSPF-J44 Worm m=1.5 z=3 JMD1144GHVSPF-J45 Elastic cylindrical pin GB/T879.1 5x24 JMD1144GHVSPF-J46 Seal ring...
  • Page 49 JMD-1144GHV SPF DRO J: POWER FEED OF TABLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-J81 Clutch JMD1144GHVSPF-J82 Spline shaft (B) JMD1144GHVSPF-J83 Flat key 5x12 JMD1144GHVSPF-J84 Gear shaft m=2 z=14 JMD1144GHVSPF-J85 Flat key 5x10 JMD1144GHVSPF-J86 Helical gear M=1.5 z=31 JMD1144GHVSPF-J87 Circlip for shaft GB/T894.1 32...
  • Page 51 JMD-1144GHV SPF DRO K: KNEE SPINDLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-K1 KNEE JMD1144GHVSPF-K2 KNEE COLUMN JMD1144GHVSPF-K3 LOCK WASHER JMD1144GHVSPF-K4 SCREW M10x40 JMD1144GHVSPF-K5 COLLAR JMD1144GHVSPF-K6 SCREW M8x30 JMD1144GHVSPF-K7 Z-AXIS LEADSCREW NUT JMD1144GHVSPF-K8 SET SCREW M8x20 JMD1144GHVSPF-K9 Z-AXIS LEAD SCREW...
  • Page 52 JMD-1144GHV SPF DRO K: KNEE SPINDLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-K41 MANDRIL JMD1144GHVSPF-K42 BAFFLE RING JMD1144GHVSPF-K43 SCREW M6x8 JMD1144GHVSPF-K44 LIFTING HANDLE JMD1144GHVSPF-K45 SCREW JMD1144GHVSPF-K46 CRANK HANDLE JMD1144GHVSPF-K47 SCREW M12x60 JMD1144GHVSPF-K48 JMD1144GHVSPF-K49 KNEE GIB LONG JMD1144GHVSPF-K50 KNEE GIB SHAFT...
  • Page 53 JMD-1144GHV SPF DRO K: KNEE SPINDLE PARTS Part No. Name Size Qty. JMD1144GHVSPF-K81 SPRING JMD1144GHVSPF-K82 BUSHING JMD1144GHVSPF-K83 HANDLE WHEEL JMD1144GHVSPF-K84 WASHER JMD1144GHVSPF-K85 CAP NUT JMD1144GHVSPF-K86 HANDLE SLEEVE JMD1144GHVSPF-K87 HANDLE LEVER...
  • Page 55 JMD-1144GHV SPF DRO L: Z-AXIS POWER PARTS Part No. Name Size Qty. JMD1144GHVSPF-L1 MOUNTING BRACKET JMD1144GHVSPF-L2 CIRCLIP FOR HOLE JMD1144GHVSPF-L3 EXTERNAL CIRCLIP JMD1144GHVSPF-L4 BEARING 6007-2RS/P5 JMD1144GHVSPF-L5 INPUT GEAR SHAFT JMD1144GHVSPF-L6 BEARING 6204-2RS/P5 JMD1144GHVSPF-L7 CIRCLIP FOR HOLE JMD1144GHVSPF-L8 DRIVE GEAR SHAFT...
  • Page 56 Complementarity Specification I:VERTICAL TRAVEL OF KNEE 1.Vertical travel of knee by power is on the left of the knee. 2.The knee travel is restricted in the extreme postion by means of limit switch. When Vertical travel of knee by power the crank handle is disengaged automatically.
  • Page 58 JMD-1144GHV SPF DRO Electrical Model and Specification Function description Supplier code JCH13-20 20/41000 Change-over switch JUCHE JBK5-160VA Transformer AOHENG JCM6-25 Circuit breaker JUCHE DZ47-63 D2 Circuit breaker JUCHE DZ47-63 D2 Circuit breaker JUCHE LA125H-BS542 Emergency stop button MINGER LA125H-BA42 stop button（V）...
  • Page 59 3TH82 Contactor SIEMENS 3TH82 Contactor SIEMENS KM10 3TH82 Contactor SIEMENS JC38F-3 LED working lamp JINYE SDS6 SINO AS-350-Y Power feed Y ASONG Power feed Y JMD1144GHVSPF-B68 (Y100L-4) Vertical Motor DONGTAI JMD1144GHV- D19 (Y100L-4) Horizontal Motor DONGTAI JMD1144GHV-G47 (YS6344) Power feed X Motor DONGTAI JMD1144GHVSPF-L26 (Y90L Table up and down Motor...

  • Page 60: Quality Certificate

    DRILLING/MILLING MACHINE QUALITY CERTIFICATE - 50 -...
  • Page 61 Item Test Illustration Allowance Measured error Value Flathness A Horizontal 0.04/1000 B Cross 0.04/1000 Work flatness 0.04/200 Run out of A End spindle face 0.02 Spindle bore B 200mm to spindle face 0.04 Kick of spindle 0.02 The perpendicular between A Longitudinal 0.10/200 Spindle and table...
  • Page 62 PACKING LIST FOR DRILLING & MILLING MACHINE JMD-1144GHV SPF DRO Series No: Dimension: G/W: N/W: Name Spec Model Quantity Remark JMD-1144GHV Milling & Drilling Machine SPF DRO Draw bar M16x500/475mm ISO40/MT3 Adapter MT3/MT2 Taper shank for drilling chuck ISO40/B18 Φ3~Φ16...

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