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Jet JMD-45LPFD Operating Instructions Manual

Milling and drilling machine

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JMD-45LPFD
Original:
GB
Operating Instructions
MILLING AND DRILLING
JPW (Tool) AG
Ackerstrasse 45
CH-8610 Uster
Switzerland
www.jettools.com
T – 50000858T
1
MACHINE
2019-08

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Summary of Contents for Jet JMD-45LPFD

  • Page 1 MILLING AND DRILLING JMD-45LPFD MACHINE Original: Operating Instructions JPW (Tool) AG Ackerstrasse 45 CH-8610 Uster Switzerland www.jettools.com T – 50000858T 2019-08...
  • Page 2 Déclaration de Conformité CE Product / Produkt / Produit: Milling/Drilling Machine Bohr-Fräsmaschine Perceuse fraiseuse JMD-45LPFD Brand / Marke / Marque: Manufacturer / Hersteller / Fabricant: JPW (Tool) AG, Ackerstrasse 45, CH-8610 Uster Schweiz / Suisse / Switzerland We hereby declare that this product complies with the regulations Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht...
  • Page 3 In addition to the safety requirements contained in these Do not operate the machine under the influence of drugs, alcohol operating instructions and your country’s applicable or any medication. Be aware that medication can change your regulations, you should observe the generally recognized behaviour.
  • Page 4 WARNING:FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY As with all machinery there are certain hazards involved with operation and use of the machine. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 5 bracelets, or other jewelry to get caught in moving parts. Nonslip foot wear is recommended . Wear protective hair covering to contain long hair. 12.ALWAYS WEAR EYE PROTECTION. Refer to ANSIZ87.1 Standard for appropriate recommendations . Also use face or dust mask if cutting operation is dusty.
  • Page 6 5. CAUTION. When practical, use clamps or a vise to secure workpiece to keep the workpiece form rotating while the drill bit or cutting tool. 6. WARNING: FOR Your Own Safety Don’t wear gloves when operating a mill/drill. SPECIFICATION Model JMD-45LPFD Drilling capacity cast iron 45mm mild steel 32mm Face mill capacity...
  • Page 7 CLEANNING (1) Your machine has been coated with a heavy grease to protect it in shipping. This coating should be completely removed before operating the machine. Commercial degreaser , kerosene or similar solvent may be used to remove the grease form the machine, but avoid getting solvent ob belts or other rubber parts.
  • Page 8 (1) Before Operation (a) Fill the lubricant (b) In order to keep the accurate precision, the table must be free form dust and oil deposites. (c) Check to see that the tools are correctly set and the workpiece is set firmly.
  • Page 9 of the spring housing pilot is lined up with the spring loading hole on the body of the spring housing.) Reset lockscrew make sure point of screw mates the flat on the housing journal. (1) Preparing for Drilling (see fig.2)(Except addition power feed system). Turn of the knob make loose the taper body of worm gear and spring base.
  • Page 10 (2) To tighten the longitudinal feed travel of the table for cross feed milling,tighten the two small leaf screw on the front of the table base. (3) Adjustable travel stops are provide on the front of the table for control of cross travel and the desired milling length.
  • Page 11 TROUBLE SHOOTING HINTS TROUBLE PROBABLE CAUSE REMEDY Excessive 1.Motor out of balance 1.Balance or replace problem motor. Vibration 2.Bad motor 2.Replace motor Motor stalls 1.Over feeding. 1.Replace feed rate. 2.Dull drill. 2.Sharpen drill and keep sharp. 3.Motor not building up to 3.Replace or repair motor .Check fuses in all running speed.
  • Page 13 JMD-45LPFD Electrical Model and Specification Function description Supplier code JCH13-20 20/41000 Change-over switch JUCHE JBK5-63VA Transformer AOHENG FUSE ZHENGRONG JCM6-25 Circuit breaker JUCHE LA125H-BS542 Emergency stop button MINGER LA125J-11D/206A Start button MINGER Green Indicator light Power on MINGER LA125H-BA31 Forward...
  • Page 14 Power feed device This machine be equipped with the Power feed device see Fig.1. 1.Power feed switch 2.Speed lever 3.Spindle stroke dial 4.Handle 5.Limited screw 6.Locked nut 7.Micro feed dial 8.Locked screw 9.Hand wheel Fig . 1...
  • Page 15 OPERATION PROCEDURE Manual feed Turn the power feed switch 1 off, handle 4 with be vertical with the axis of Spindle stroke dial 3, rotate limited screw 5 and be contacted with handle 4, then can be manually feed spindle. When the power feed switch 1 on, make handle 4 vertical , locked limited screw 5, rotate Speed leve 2 to “0”...
  • Page 16 function.
  • Page 17 Code Qty. Name Code Qty. Name 20102 Feed box 20201 Speed lever 20234 Pinion shaft Steel ball 8 20243 Spindle stroke dial Retainer ring 12 20242 Clutch bushing set Spring 20241 Backing pin Screw M6 X 20 Pin 6 X 12 20303 Plate 20247...
  • Page 19 Head parts for spindle power feed Qty. Code Name Qty. Code Name 20010B Head body 6x14 20011B Head body cover 6x28 Retaining ring Ball Retaining ring Spring 20018B Airtight base Retaining ring Airtight ring 5x50 FB45x35x10 Motor M6x8 Screw M8x25 Screw 20107B III shaft...
  • Page 20 Qty. Code Name Qty. Code Name 20024B Separating ring 20108A Washer 20133B Oil tight cover oil seal FB15x32x7 6X18 20103A Fixed sleeve 20118 Spring base 6002 bearing 20123 Spring cap 20213A I shaft 20122 Spring plate 4x16 203063 Washer 5x30 203066 Bolt 51103...
  • Page 22 BASE PARTS Qty. Code Name Code Name 10010 base M6x16 screw 10013 column 10105 Dial clutch 10021 square flange washer 10016 raise and lower base M5X20 screw 10025 gib strip M8X45 screw 10106 screw M8X15 screw 51103 bearing 10022 gib strip 10104 table screw M8X25...
  • Page 23 Certificate of Inspection Geared Head Milling and Drilling Machine Model JMD-45LPFD Dispatch No.:...
  • Page 24 The machine has been qualified and may be permitted to dispatch Head of Inspection Depart__________ Date___________ Director___________ Date___________...
  • Page 25 ACCURACY TEST FOR Total 2 MILLING & DRILLING MACHINE Checking items Tolerance Error tested The flatness of worktable surface 0.025 for any tesred length 200 Max 0.08 Squareness of worktable longitudinal movement to 0.04/300 cross movement 0.05 Parallelism of worktable longitudinal movement to the base T-slot Ran-out of spindle hole center line a)Near spindle...
  • Page 26 ACCURACY TEST FOR Total 2 MILLING & DRILLING MACHINE Checking items Tolerance Error tested Parallelism of worktable a 0.02 for any 100 movement to worktable surface testing length b 0.0.3 for any 300 testing Max 0.06 Squarencess of spindle a 0.05/300 rotating line to worktable surface a≤90º...
  • Page 27 PACKING LIST FOR JMD-45LPFD GEARED HEAD DRILLING & MILLING MACHINE Series No : Dimension : G/W : N/W : Quant Name Spec Model Remark JMD-45LPFD Milling & drilling machine Draw bar Adapter ISO30/MT3 Taper shank for drilling chunck IS030/B16 Drilling chuck Φ1~Φ13...