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FVC SP0146B Installation Manual

Sprinter van low pro roof rack - 170 ext” w/ f80 kit
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S PRI NTER VAN LOW PRO R OOF RACK - 170 E XT " W/ F80 KIT
SP0146 B
INSTALLATION
GUIDE
F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6
TOOLS REQUIRED
(NOT INCLUDED)
+
MEASURING TAPE
+
7/32" ALLEN WRENCH
+
3/16" ALLEN WRENCH
+
5/32" ALLEN WRENCH
INSTALL INFO
TIME TO INSTALL THIS PRODUCT: 1-2 HOURS
Additional help is suggested for a few of the install
steps.
BEFORE YOU START
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
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Summary of Contents for FVC SP0146B

  • Page 1 INSTALLATION GUIDE S PRI NTER VAN LOW PRO R OOF RACK - 170 E XT ” W/ F80 KIT SP0146 B TOOLS REQUIRED (NOT INCLUDED) MEASURING TAPE 7/32” ALLEN WRENCH 3/16” ALLEN WRENCH 5/32” ALLEN WRENCH INSTALL INFO TIME TO INSTALL THIS PRODUCT: 1-2 HOURS Additional help is suggested for a few of the install steps.

  • Page 2: Before You Start

    BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.

  • Page 3: Package Contents

    PACKAGE CONTENTS PASSENGER FRONT SIDE RAIL PASSENGER REAR SIDE RAIL DRIVER FRONT SIDE RAIL DRIVER CENTER SIDE RAIL QTY: 1 QTY: 1 QTY: 1 QTY: 1 DRIVER REAR SIDE RAIL CENTER BRACKET CROSSBAR QTY: 1 QTY: 6 QTY: 8 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6...
  • Page 4 HARDWARE 1/4-20 X 0.75 3/8-16 X 0.75 BUTTON 3/8 SCREW BELLEVILLE FLANGED BUTTON HEAD HEX DRIVE SPRING LOCK HEAD HEX DRIVE SPRINTER RAIL NUT THREADLOCKER WASHER SCREW SCREW QTY: 25 QTY: 25 QTY: 25 QTY: 32 QTY: 1 F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6...
  • Page 5 TOOLS REQUIRED FOR THIS STEP: MEASURING TAPE STEP | 01 LAYOUT AND INSTALL PREP 1.1 Install Rail Nuts: Slide half of the Rail Nuts into the passenger side factory roof rail, and the half of them into the driver side rail (FIG 1). PRO-TIP: If you’re installing a side ladder, put two (2) extra rail nuts in on the driver side (FIG 2).
  • Page 6 7/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 02 SIDE RAIL INSTALL 2.1 Install Side Rails: Beginning with the forward section of the rack (see FIG 5 for layout), start loosely attaching the side rails to the roof rails using the 3/8-16” Button Head Screws & 3/8” Lock Washers, but do not tighten them all the way down (FIG F I G 4 FRONT...
  • Page 7 7/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 02 SIDE RAIL INSTALL 2.2 Install Front and Rear F80 Brackets: Next, find your Front And Rear F80 Brackets and Align them with the corresponding rails of the Driver’s Side (FIG 6). 2.3 Install Center F80 Brackets: Grab your Center Brackets and space them out in between the front and rear brackets.
  • Page 8 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH STEP | 03 CROSSBAR INSTALL 3.1 Layout Crossbar Locations: Position the crossbars in your desired locations, loosely threading in the 1/4-20” Flange Head Screws to hold in place (FIG 8). NOTE - If purchased with a front fairing, save a crossbar for Fairing Assembly in the next step.
  • Page 9 5/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH STEP | 04 FAIRING INSTALL 4.1 Fairing Assembly: Insert the hardware as shown in FIG 10 1/4-20” T-NUT into the available slots in the fairing. You’ll only want to screw the t-nuts on a little in order to provide clearance for the next step.

  • Page 10: Step | 05 Final Adjustments

    TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH 7/16” WRENCH OR SOCKET STEP | 05 FINAL ADJUSTMENTS 5.1 Tighten Crossbar Fasteners: Tighten all crossbar bolts using the 3/16” Allen Wrench. NOTE - Do not overtighten! If you are concerned about the bolts backing out, you can put a dab of blue loctite on the bolts before tightening down completely.
  • Page 11 FVC (and see) from you! Head to the products and following along and we will make it right. FVC is product page and click “Leave a company of van and outdoor with your adventures. Tag us Review.”...