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S PRI NTER VAN STAN D ARD R OOF R ACK - 1 70" EX T (WITH L IG HT BAR)
SP0126 B
INSTALLATION
GUIDE
F L AT L I N E VA N C O • S U P P O R T @ F L AT L I N EVA N C O . C O M • 8 8 8 - 6 6 7- 5 5 7 6
TOOLS REQUIRED
(NOT INCLUDED)
+
MEASURING TAPE
+
7/32" ALLEN WRENCH
+
3/16" ALLEN WRENCH
+
5/32" ALLEN WRENCH
+
7/16" WRENCH OR SOCKET
INSTALL INFO
TIME TO INSTALL THIS PRODUCT: 1-2 HOURS
Additional help is suggested for a few of the install
steps.
BEFORE YOU START
Please inspect the product and packaging upon
delivery to ensure there are no issues and that all
parts and hardware are accounted for.
Contact us ASAP if anything is missing at:
support@flatlinevanco.com
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Summary of Contents for FVC SP0126B
- Page 1 INSTALLATION GUIDE S PRI NTER VAN STAN D ARD R OOF R ACK - 1 70” EX T (WITH L IG HT BAR) SP0126 B TOOLS REQUIRED (NOT INCLUDED) MEASURING TAPE 7/32” ALLEN WRENCH 3/16” ALLEN WRENCH 5/32” ALLEN WRENCH 7/16”...
- Page 2 BEFORE YOU START All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing Flatline Van Co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
- Page 3 PACKAGE CONTENTS DRIVER FRONT SIDE RAIL DRIVER CENTER SIDE RAIL DRIVER REAR SIDE RAIL PASSENGER FRONT SIDE RAIL PASSENGER CENTER SIDE RAIL QTY: 1 QTY: 1 QTY: 1 QTY: 1 QTY: 1 PASSENGER REAR SIDE RAIL CROSSBAR SIDE LADDER ACCESS COVER REAR SPOILER FRONT FAIRING QTY: 1...
- Page 4 HARDWARE 1/4-20 X 0.75 3/8-16 X 0.75 BUTTON 3/8 SCREW BELLEVILLE 1/4-20 FLANGED BUTTON HEAD HEX DRIVE SPRING LOCK NYLON LOCKNUT HEAD HEX DRIVE SPRINTER RAIL NUT SCREW WASHER SCREW QTY: 22 QTY: 22 QTY: 22 QTY: 69 QTY: 25 1/4 SCREW BELLEVILLE 1/4-20 X 0.5 BUTTON 1/4 SCREW FLAT...
- Page 5 TOOLS REQUIRED FOR THIS STEP: MEASURING TAPE STEP | 01 LAYOUT AND INSTALL PREP 1.1 Install Rail Nuts: Slide (9) Rail Nuts into the passenger side factory roof rail (FIG 1), and (11) into the driver side rail. The extra two will be for either your Side Ladder or Side Ladder Access Cover.
- Page 6 7/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 02 SIDE RAIL INSTALL 2.1 Install Side Rails: Beginning with the forward section of the rack (see FIG 5 for layout), start loosely attaching the side rails to the roof rails using the 3/8-16” Button Head Screws & 3/8”...
- Page 7 3/16” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: 7/16” SOCKET OR WRENCH STEP | 02 SIDE RAIL INSTALL 2.2 Side Rail Connecting Plates: Install the Side Rail Connecting Plates to the locations shown in FIG 6 using (4ea) 1/4-20 x 0.75 Flanged Button Head Screws, Flat Washers and Nylon Locknuts to loosely join the Side Rails together (FIG 7).
- Page 8 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH STEP | 03 CROSSBAR INSTALL 3.1 Layout Crossbar Locations: Position the crossbars in your desired locations, loosely threading in the 1/4-20” Flange Head Screws to hold in place (FIG 8). NOTE - Save a crossbar for Fairing Assembly in the next step. NOTE - Keep in mind the layout of your roof top array (solar panels, fans, tents, etc.) You can mount crossbars in the set pair of holes (FIG 9), or you can place them in the slots which...
- Page 9 5/32” ALLEN WRENCH TOOLS REQUIRED FOR THIS STEP: STEP | 04 FAIRING ASSEMBLY 4.1 Crossbar Fairing Bracket: Stack a 1/4-20” x 0.5 Button Head Screw, 1/4” Belleville Lock Washer and 1/4” Flat Washer as shown in FIG 10 and insert into the six available front holes of the Crossbar Fairing Bracket.
- Page 10 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH 5/32” ALLEN WRENCH 7/16” SOCKET OR WRENCH STEP | 04 FAIRING ASSEMBLY 4.3 Attach Front Fairing: Attach the Front Fairing to the Assembly using 1/4-20 x 0.75 Flanged Button Head Screws, Flat Washers and Nylon Locknuts (FIG 13). F I G 12 F I G 13 F L AT L I N E VA N C O •...
- Page 11 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH 7/16” WRENCH OR SOCKET STEP | 04 FAIRING ASSEMBLY 4.4 Driver and Passenger Side Fairing Brackets: Attach the Driver and Passenger Side Fairing Brackets to the Assembly using 1/4-20 x 0.75 Flanged Button Head Screws, Flat Washers and Nylon Locknuts (FIG 14).
- Page 12 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH STEP | 05 FAIRING INSTALL 5.1 Fairing Install: Now you’re ready to attach the fairing to the roof rack. Slide it in from the front and into the location shown in FIG 16. Tighten down using (8) 1/4-20” Flange Head Screws (FIG 17).
- Page 13 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH 5/32” ALLEN WRENCH STEP | 06 REAR SPOILER INSTALL 6.1 Spoiler Assembly: Stack a 1/4-20” x 0.5 Button Head Screw, 1/4” Belleville Lock Washer and 1/4” Flat Washer as shown in FIG 18 and insert into the ten available top holes of the Rear Spolier.
- Page 14 TOOLS REQUIRED FOR THIS STEP: 3/16” ALLEN WRENCH 7/32” ALLEN WRENCH 7/16” WRENCH OR SOCKET STEP | 07 FINAL ADJUSTMENTS 7.1 Tighten Crossbar Fasteners: Tighten all crossbar bolts using the 3/16” Allen Wrench. NOTE - Do not overtighten! If you are concerned about the bolts backing out, you can put a dab of blue loctite on the bolts before tightening down completely.
- Page 15 FVC (and see) from you! Head to the products and following along and we will make it right. FVC is product page and click “Leave a company of van and outdoor with your adventures. Tag us Review.”...
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