Sprinter van standard roof rack - 170” ext (with light bar) (15 pages)
Summary of Contents for FVC SP0114B
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Installation Guide Standard Rack 144 SP0114B FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576...
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All Flatline Van Co products must be properly assembled and secured before attaching to your vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily injury or death to you or to others involved. You are responsible for assembling and securing flatline van co products to your vehicle, checking the mounting points and attachments prior to use, and regularly inspecting the products for wear and or damage.
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THANK YOU! ARE YOU EXCITED ABOUT YOUR NEW STANDARD RACK 144? HERE ARE A FEW TOOLS THINGS TO DO BEFORE BEGINNING THE INSTALLATION PROCESS-- • PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO DAMAGE INCURRED DURING SHIPPING. • IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
LET’S GET STARTED! RAIL NUT SLIDE SIX (6) RAIL NUTS INTO THE PASSENGER SIDE FACTORY ROOF RAIL, AND EIGHT (8) INTO THE DRIVER SIDE RAIL. SPACE OUT THE RAIL NUTS CLOSE TO THE FINAL POSITION SEE FIGURE 1 FOR REFERENCE DIMENSIONS. FIGURE 1 FRONT OF ROOF RAIL USE THESE DIMENSIONS FOR ROUGH REFERENCE ONLY...
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FIGURE 2 NEXT, WE’RE GOING TO START PUTTING TOGETHER THE FAIRING AND SPOILER SUBASSEMBLIES. GRAB YOUR FAIRING AND SPOILER AND START LOOSELY THREADING IN THE 1/4-20 BUTTON HEAD SCREW, 1/4 SPRING LOCK WASHER, 1/4 FLAT WASHER, AND THE T-NUT INSERT AS SHOWN IN FIGURE 2 TO THE RIGHT.
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NEXT STEP IS TO START LOOSELY ATTACHING THE SIDE RAILS TO THE ROOF RAILS USING THE 3/8-16 BUTTON HEAD SCREWS, 3/8 SPRING LOCK WASHER, AND 3/8 FLAT WASHER, BUT DO NOT TIGHTEN ALL THE WAY DOWN. THIS WILL EASE IN THE ATTACHMENT OF THE CROSSBARS. (SEE FIGURE 5 FOR DETAIL) IF YOU ARE INSTALLING A SIDE LADDER WITH YOUR ROOF RACK, DO NOT INSTALL THE LADDER HATCH.
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BEFORE YOU START ADDING CROSSBARS YOU NEED TO ATTACH THE DRIVER AND PASSENGER SIDE COUPLER PLATES. USE EIGHT (8) OF THE PROVIDED 1/4-20 FLANGE HEAD SCREWS, 1/4 FLAT WASHERS, AND 1/4-20 NYLOCK NUTS TO ATTACH THEM TO THE RAILS AS SHOWN IN FIGURE 6 & 7 PRO TIP- BUTT THE SIDE RAILS UP TIGHT TO EACH OTHER BEFORE TIGHTENING THE ATTACHMENT SCREWS.
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PLACE YOUR CROSSBARS IN DESIRED LOCATION, LOOSELY BOLTING THE FIGURE 8 1/4-20 FLANGE HEAD SCREWS IN PLACE. LEAVE THE REAR MOST FIXED LOCATION OPEN FOR THE SPOILER ASSEMBLY. NOTE- KEEP IN MIND THE LAYOUT OF YOUR ROOF TOP ARRAY (SOLAR PANELS, FANS, TENTS, ETC.) YOU CAN MOUNT CROSSBARS IN THE SET PAIR OF HOLES (SEE FIGURE 8), OR YOU CAN PLACE THEM IN THE SLOTS WHICH PROVIDES YOU MORE FREEDOM OF LAYOUT.
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FIGURE 10 TIGHTEN ALL CROSSBAR BOLTS USING THE 5/32 ALLEN KEY (SEE FIGURE 7) NOTE- DO NOT OVERTIGHTEN! IF YOU ARE CONCERNED ABOUT THE BOLTS BACKING OUT, YOU CAN PUT A DAB OF BLUE LOCTITE ON THE BOLTS BEFORE TIGHTENING DOWN COMPLETELY. FIGURE 11 NOW TIGHTEN SIDE RAILS TO ROOF RAIL USING THE 7/32 ALLEN KEY (SEE FIGURE 11)
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IF INSTALLING A FIAMMA F45S OR SIMILAR AWNING; WE HAVE CONVENIENTLY PLACED MOUNTING HOLES AS SHOWN BELOW IN FIGURE 12 FOR YOU TO BOLT YOUR SUPPORT BRACKETS TO; MAKING INSTALLATION A BREEZE! FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576...
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CUSTOMER SUPPORT If you are having any issues with your product, please reach out, and we will make it right. FVC is a company of van and outdoor enthusiasts that design and use our own products, so we want you to be as stoked on your new parts as we are! @flatlinevanco...
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