Playcore Big Toys EC-625 Manual

ITEM
Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
INSTALLATION INSTRUCTIONS:
1. Dig Footing Hole as shown in Elevation View.
2. Attach Tunnel Cradle to Tires until flush using Backing Plate, 1/2" Carriage Bolts, 1/2" Lockwashers, and 1/2" Locknuts. See Detail "A".
Note: Since the thickness of the tire varies, use either 2 1/4" Long or 1 1/2" Long Carriage Bolts and 1/2" Hex Nut (non
locking) to test fit the connection. Replace Hex Nut with Locking Hex Nut for final connection. Use extra Washers or trim
bolt end if neccessary to ensure that no more than two threads extend beyond the face of the nut.
3. Attach Tube to Cradle using Do-Nut Cap, 3/8" Hex Nut, Do-Nut Base, and 3/8" x 1" P.B.H.C.S. w/ Patch. See Detail "B".
MAINTENANCE PROCEDURE:
Periodically check hardware for tightness, and tighten as necessary. Always check all parts for breakage or wear, and immediately
put equipment out of service until any faulty parts found are repaired or replaced. Also Check all metal parts for rust, paint loss and
touch-up if necessary with paint. Check for welded areas and verify integrity. Check periodically resilient surfacing for appropriate
depth and remove extraneous materials that could cause injury, infection, or disease. Maintain detailed installation, inspection,
maintenance, and repair records for each public-use playground equipment.
Issued/Revised: 5/15/14
1-866-814-8697
EC-625 MOVING TUNNEL
DESCRIPTION
1 TIRE
2 2' STRAIGHT BIGTUBE w/TWO OVERLAPS
3 30 DEG. ELBOW, BIG TUBE
4 MOVING TUNNEL CRADLE STRAIGHT
5 MOVING TUNNEL CRADLE
-----HARDWARE COMPLETE-----
6 BACKING PLATE
DO-NUT BASE 10MM
DO-NUT CAP 10MM
1/2 x 2 1/4" CARRIAGE BOLT
1/2" x 1 1/2" CARRIAGE BOLT
1/2" LOCK NUT
1/2" HEX NUT
1/2" FLAT WASHER
3/8" LOCK NUT
3/8" x 1" P.B.H.C.S. w/PATCH
LABEL PKG, 2-5
Unless Otherwise Specified, All Units of Measure are Each
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
Parts List
QTY
6
1
2
1
2
1
6
18
18
24
24
24
2
24
18
18
1
PART NUMBER
402320
401105
401108
401469
401470
404639
401476
G030
G032
800429
800430
804355
804055
817412
804353
812050
E401E
SHEET 1 OF 4
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